Fixing support welding structure
By using a combined structure of supporting base columns, centering fixing parts, positioning fixing plates, coding and positioning pins during the bracket welding process, the problem of difficulty in maintaining the stability and positioning of the bracket is solved, and the stability and positioning accuracy of the bracket during the welding process is achieved, and the welding production efficiency is improved.
Patent Information
- Application Number
- CN202421885683.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-05
AI Technical Summary
In the existing bracket welding technology, it is difficult for manpower to maintain the stable state of the bracket for a long time, resulting in inaccurate welding positioning, and poor insertion of vertical parts, resulting in horizontal parts being raised or uneven in height.
A combined structure of supporting base columns, centering fixing parts, positioning fixing plates, coding and positioning pins is adopted to ensure the stability and positioning accuracy of the bracket during welding. By cooperating with the centering fixture, the vertical part of the bracket is inserted to the same degree, and the positioning fixing plate and the stencil further ensure the stability and accurate positioning of the bracket.
It effectively ensures the stability of the bracket and the accuracy of welding positioning during welding, avoids the problems of horizontal part lifting or height irregularity caused by inconsistent vertical part insertion, and improves welding production efficiency.
Smart Images

Figure CN222903061U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of bracket welding, and in particular to a fixed bracket welding structure. Background Art
[0002] Welding is a processing method used to permanently connect two or more parts. It is done by heating the metal material to its melting point and bringing the parts to be welded into contact with each other, allowing the molten metal material to re-solidify at the joint, thereby combining the parts into a relatively stable and reliable whole.
[0003] There is an existing bracket structure, which includes a chassis and two brackets welded on both sides of the chassis, four mounting column holes are arranged on the chassis, and the bracket includes a horizontal part and a vertical part, and the vertical part is bent downward at both ends of the horizontal part; in the existing welding process, it is necessary to insert the two vertical parts on the bracket into the mounting column holes on the chassis, and then one person supports the bracket, and the other person welds and fixes the vertical part to the mounting column holes.
[0004] In the process of implementing this application, it was found that there are at least the following problems in this technology: in the process of manually supporting the bracket for welding, manpower is required to maintain the support state of the bracket for a long time, and it is difficult to ensure the stability of the bracket during welding, and because the insertion degree of each vertical part in the mounting column hole is different, the horizontal part is warped or the heights of the two brackets are not flush, which makes it difficult to ensure the accuracy of welding positioning. Utility Model Content
[0005] In order to ensure the stability of the bracket during the welding process as much as possible and improve the accuracy of the bracket welding positioning, the present application provides a fixed bracket welding structure.
[0006] The present application provides a fixed bracket welding structure adopting the following technical solution:
[0007] A fixed bracket welding structure, which includes a supporting base column, a centering fixing piece is provided at the bottom of the supporting base column, and the centering fixing piece is used to fix the supporting base column in the center of the chassis to be welded; a positioning fixing plate is provided at the top of the supporting base column, and the positioning fixing plate is horizontally arranged, and a group of pressure codes are symmetrically and fixedly installed on the top of the positioning fixing plate, and the pressure codes are used to press the bracket to be welded, and two groups of positioning pins are fixedly and symmetrically arranged on the top of the positioning fixing plate.
[0008] By adopting the above technical solution, before welding the chassis and the bracket, the support base column is first placed on the chassis to be welded, and the support base column is fixed in the center of the chassis to be welded using a centering fixture, and then the two vertical parts of the bracket are inserted into the mounting column holes on one side of the chassis together, and the horizontal part of the bracket is placed on the positioning fixing plate, and it is ensured that the horizontal part is against the positioning pin, and then the horizontal part of the bracket is pressed against the positioning fixing plate using a pressure code, and finally the bracket and the chassis are welded as a whole; thereby ensuring the stability of the bracket during the welding process, ensuring that the insertion degree of all vertical parts in the mounting column holes is consistent, and improving the accuracy of the bracket welding positioning.
[0009] Preferably, the centering fixing part includes an outward extending sliding rod, a side hook plate, and a bottom hook plate. The outward extending sliding rod is slidably arranged in a group on both sides of the supporting base column. The side hook plate is fixed at one end of the outward extending sliding rod away from the supporting base column and is vertically arranged downward. The inner wall of the side hook plate can be abutted and fitted with the side wall of the chassis to be welded, and the bottom hook plate is fixed and vertically arranged at the inner bottom of the side hook plate.
[0010] By adopting the above technical solution, before welding the chassis and the bracket, the inner wall of the side hook plate is abutted and tightly attached to the side wall of the chassis to be welded, so as to avoid the overall twisting and deviation of the support base column on the chassis as much as possible, and ensure that the positioning pin is directly opposite to the horizontal part of the bracket to be welded, so as to preliminarily install the support base column on the chassis to be welded.
[0011] Preferably, a threaded hole is formed through the bottom hook plate, and a locking bolt is threadedly connected to the threaded hole.
[0012] By adopting the above technical solution, after the supporting base column is initially fixed on the chassis to be welded, the locking bolt is rotated so that the end of the locking bolt is abutted against the bottom wall of the chassis to be welded, and the chassis to be welded is clamped and locked between the extended slide rod and the locking bolt, thereby further improving the reliability of the connection between the extended slide rod and the chassis.
[0013] Preferably, the centering fixing member also includes a central gear and a rack, the rack is fixedly arranged on the inner wall of the extended sliding rod, a gear support shaft is fixedly arranged in the supporting base column, and the central gear is rotatably arranged on the gear support shaft, wherein one of the racks is meshed with one side of the central gear, and the other rack is meshed with the other side of the central gear.
[0014] By adopting the above technical solution, in the process of the two outward-extending sliding rods approaching or moving away from the supporting base column, the central gear simultaneously engages with the racks on the inner sides of the two outward-extending sliding rods, so that the two outward-extending sliding rods slide synchronously, ensuring that the outward extension lengths of the two outward-extending sliding rods on both sides of the supporting base column are consistent, thereby ensuring that the supporting base column is located in the middle position of the two brackets.
[0015] Preferably, a torsion spring is provided between the central gear and the gear support shaft, one end of the torsion spring is fixedly connected to the gear support shaft, and the other end of the torsion spring is fixedly connected to the central gear, and the torsion spring drives the central gear to rotate in the direction of pulling back the extended sliding rod.
[0016] By adopting the above technical solution, without applying external force to the extended sliding rod, the torsion spring drives the central gear to rotate in the direction of pulling back the extended sliding rod, so that the extended sliding rod has a tendency to automatically pull back the side hook plate and the bottom hook plate, which helps to position the auxiliary support column on the base plate.
[0017] Preferably, a height adjustment component is provided on the supporting base column, and the height adjustment component is used to adjust the height position of the positioning fixing plate.
[0018] By adopting the above technical solution, after the welding between the chassis and the bracket is completed, the height adjustment component is used to adjust the height position of the positioning and fixing plate, and the height of the positioning and fixing plate is lowered, so that the structure of the present application can be removed as a whole from the chassis and bracket that have been welded.
[0019] Preferably, the height adjustment assembly includes a height adjustment rod, a handwheel, and a guide rod. The height adjustment rod vertically penetrates the positioning and fixing plate and is rotatably arranged. The handwheel is fixed at the top of the height adjustment rod. The bottom end of the height adjustment rod is threadedly engaged with the supporting base column. A number of guide rods are vertically and fixedly arranged at the bottom of the positioning and fixing plate, and the guide rods are slidably connected to the supporting base column.
[0020] By adopting the above technical solution, when the height position of the positioning and fixing plate needs to be adjusted, the height adjusting rod is driven to rotate by the hand wheel to achieve the effect of turning the height adjusting rod more effortlessly. The bottom end of the height adjusting rod is engaged with the thread of the supporting base column to change the extension degree of the height adjusting rod at the top end of the supporting base column. The design of the guide rod helps to improve the guiding property of the vertical sliding between the positioning and fixing plate and the supporting base column, and improve the stability of the positioning and fixing plate during the height adjustment process.
[0021] Preferably, a rubber pad is fixedly provided on the upper surface of the positioning and fixing plate.
[0022] By adopting the above technical solution, the rubber pad increases the friction between the horizontal part and the positioning fixing plate, and helps to protect the horizontal part, and helps to prevent the pressure code from over-pressing the horizontal part and causing damage.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. By setting supporting columns, centering fixtures, positioning fixing plates, pressure codes, and positioning pins, the stability of the bracket during welding is ensured as much as possible, and the accuracy of bracket welding positioning is improved to ensure that the welding heights of the two brackets are flush with each other, thereby improving welding production efficiency;
[0025] 2. By setting the extended slide bar, side hook plate, bottom hook plate, threaded hole, locking bolt, central gear, rack, gear support shaft and torsion spring, the supporting base column is assisted in centering and positioning on the base plate, and the supporting base column is firmly installed and connected to the chassis to be welded;
[0026] 3. By setting up the height adjustment component, height adjustment rod, hand wheel and guide rod, after the welding between the chassis and the bracket is completed, the height of the positioning fixing plate can be smoothly adjusted. By lowering the height position of the positioning fixing plate, it is easy to remove the present application from the chassis and bracket that have been welded. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a structural schematic diagram of a fixed bracket welding structure provided in an embodiment of the present application.
[0028] Figure 2 It is a schematic diagram of the partial cross-sectional structure of the supporting base column in the embodiment of the present application.
[0029] Figure 3 It is a schematic cross-sectional structure diagram of a fixed bracket welding structure provided in an embodiment of the present application.
[0030] Explanation of the reference numerals in the accompanying drawings: 1. Support base column; 11. Positioning fixing plate; 111. Pressure code; 112. Positioning pin; 113. Rubber pad; 12. Gear support shaft; 121. Torsion spring; 13. Height adjustment assembly; 131. Height adjustment rod; 1311. Handwheel; 132. Guide rod; 2. Centering fixing piece; 21. Extended sliding rod; 211. Rack; 22. Side hook plate; 23. Bottom hook plate; 231. Threaded hole; 2311. Locking bolt; 24. Central gear. DETAILED DESCRIPTION
[0031] The following is combined with Figure 1-3 This application is described in further detail.
[0032] The present application embodiment discloses a fixed bracket welding structure. Figure 1 and Figure 2 , which includes a support column 1. A centering fixture 2 is provided at the bottom of the support column 1, and the centering fixture 2 is used to fix the support column 1 in the center of the chassis to be welded. The centering fixture 2 includes an extended sliding rod 21, a side hook plate 22, a bottom hook plate 23, a central gear 24, and a rack 211. The extended sliding rod 21 is slidably provided in a group on both sides of the support column 1. The side hook plate 22 is fixed at one end of the extended sliding rod 21 away from the support column 1 and is vertically arranged downward, and the inner side wall of the side hook plate 22 can be abutted and fitted with the side wall of the chassis to be welded.
[0033] Reference Figure 2The rack 211 is fixedly arranged on the inner wall of the extended sliding rod 21, a gear support shaft 12 is fixedly arranged in the support column 1, and the central gear 24 is rotatably arranged on the gear support shaft 12, wherein one rack 211 is meshed with one side of the central gear 24, and the other rack 211 is meshed with the other side of the central gear 24. The central gear 24 is also meshed with the racks 211 on the inner sides of the two extended sliding rods 21, ensuring that the extended lengths of the two extended sliding rods 21 on both sides of the support column 1 are consistent, thereby ensuring that the support column 1 is always located in the middle of the two extended sliding rods 21. A torsion spring 121 is arranged between the central gear 24 and the gear support shaft 12, one end of the torsion spring 121 is fixedly connected to the gear support shaft 12, and the other end of the torsion spring 121 is fixedly connected to the central gear 24, and the torsion spring 121 drives the central gear 24 to rotate in the direction of pulling back the extended sliding rod 21. When the outwardly extending slide bar 21 is not affected by external forces, the torsion spring 121 drives the central gear 24 to rotate in the direction of pulling back the outwardly extending slide bar 21 , which helps to position the auxiliary support column 1 on the base plate.
[0034] Reference Figure 3 The bottom hook plate 23 is fixed and vertically arranged at the bottom of the inner side of the side hook plate 22. A threaded hole 231 is formed through the bottom hook plate 23, and a locking bolt 2311 is threadedly connected to the threaded hole 231. The locking bolt 2311 is turned to clamp and lock the chassis to be welded between the extended sliding rod 21 and the locking bolt 2311, thereby further improving the reliability of the connection between the extended sliding rod 21 and the chassis.
[0035] Reference Figure 1 , a positioning and fixing plate 11 is arranged on the top of the supporting base column 1, and the positioning and fixing plate 11 is arranged horizontally. A rubber pad 113 is fixedly arranged on the upper surface of the positioning and fixing plate 11. A pressure code 111 is symmetrically and fixedly installed on the positioning and fixing plate 11, and the pressure code 111 is used to press the bracket to be welded. Two groups of positioning pins 112 are fixedly and symmetrically arranged on the top of the positioning and fixing plate 11. Insert the two vertical parts of the bracket into the mounting column holes on one side of the chassis together, place the horizontal part of the bracket on the positioning and fixing plate 11, and ensure that the horizontal part is against the positioning pins 112. Use the pressure code 111 to press the horizontal part of the bracket on the positioning and fixing plate 11, which improves the stability of the bracket during welding, ensures that the insertion degree of all vertical parts in the mounting column holes is consistent, and improves the accuracy of the bracket welding positioning. The rubber pad 113 on the upper surface of the positioning and fixing plate 11 increases the friction between the horizontal part and the positioning and fixing plate 11, and helps to protect the horizontal part.
[0036] In order to facilitate the removal of the structure of the present application from the welded chassis and bracket as a whole, refer to Figure 3, a height adjustment component 13 is provided on the support base column 1, and the height adjustment component 13 is used to adjust the height position of the positioning and fixing plate 11. The height adjustment component 13 includes a height adjustment rod 131, a hand wheel 1311, and a guide rod 132. The height adjustment rod 131 vertically penetrates and rotates on the positioning and fixing plate 11, and the hand wheel 1311 is fixedly provided at the top of the height adjustment rod 131. The height adjustment rod 131 is rotated by rotating the hand wheel 1311 to drive the height adjustment rod 131 more effortlessly. The bottom end of the height adjustment rod 131 is threadedly engaged with the support base column 1, and the height position of the positioning and fixing plate 11 is adjusted by changing the extension degree of the height adjustment rod 131 at the top of the support base column 1. A plurality of guide rods 132 are vertically and fixedly provided at the bottom of the positioning and fixing plate 11, and the guide rods 132 are slidably connected with the support base column 1, which helps to improve the guiding property of the vertical sliding between the positioning and fixing plate 11 and the support base column 1. After the welding between the chassis and the bracket is completed, the height adjustment component 13 is used to adjust the height position of the positioning and fixing plate 11, and the height of the positioning and fixing plate 11 is lowered to facilitate the overall removal of the structure of the present application from the chassis and the bracket that have been welded.
[0037] The implementation principle of a fixed bracket welding structure of the embodiment of the present application is as follows: before welding the chassis and the bracket, the support base column 1 is first placed on the chassis to be welded, and the extended slide bar 21 is pulled outward, and the outer end of the extended slide bar 21 is hooked on the chassis. The torsion spring 121 restores the deformation and drives the central gear 24 to pull back the extended slide bar 21. The inner wall of the side hook plate 22 abuts against and fits the side wall of the chassis to be welded. Turning the locking bolt 2311 will further improve the reliability of the connection between the extended slide bar 21 and the chassis. At this time, the support base column 1 is located in the middle of the chassis.
[0038] Then, insert the two vertical parts of the bracket into the mounting column holes on one side of the chassis, and place the horizontal part of the bracket on the positioning and fixing plate 11, and ensure that the horizontal part is against the positioning pin 112. Then use the pressure code 111 to press the horizontal part of the bracket on the positioning and fixing plate 11. At this time, the chassis and the bracket are firmly fixed to the structure of the present application, and finally the bracket and the chassis are welded together to ensure the stability of the bracket during the welding process, so that the insertion degree of all vertical parts in the mounting column holes is consistent, and the accuracy of the bracket welding positioning is improved.
[0039] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A fixed bracket welding structure, characterized in that: The invention comprises a support column (1), wherein a centering fixing piece (2) is arranged at the bottom of the support column (1), and the centering fixing piece (2) is used to fix the support column (1) at the center of a chassis to be welded; a positioning fixing plate (11) is arranged at the top of the support column (1), and the positioning fixing plate (11) is arranged horizontally, and a group of pressure codes (111) are symmetrically and fixedly installed on the top of the positioning fixing plate (11), and the pressure codes (111) are used to press the bracket to be welded, and two groups of positioning pins (112) are fixedly and symmetrically arranged on the top of the positioning fixing plate (11).
2. A fixed bracket welding structure according to claim 1, characterized in that: The centering fixing member (2) comprises an outwardly extending sliding rod (21), a side hook plate (22), and a bottom hook plate (23); the outwardly extending sliding rod (21) is slidably arranged in a group on both sides of the supporting base column (1); the side hook plate (22) is fixed at one end of the outwardly extending sliding rod (21) away from the supporting base column (1) and is vertically arranged downward; the inner side wall of the side hook plate (22) can abut and fit against the side wall of the chassis to be welded; the bottom hook plate (23) is fixed at the inner bottom of the side hook plate (22) and is vertically arranged.
3. A fixed bracket welding structure according to claim 2, characterized in that: A threaded hole (231) is formed through the bottom hook plate (23), and a locking bolt (2311) is connected to the inner thread of the threaded hole (231).
4. A fixed bracket welding structure according to claim 2, characterized in that: The centering fixing member (2) further comprises a central gear (24) and a rack (211), wherein the rack (211) is fixedly arranged on the inner side wall of the extended sliding rod (21), a gear support shaft (12) is fixedly arranged inside the supporting base column (1), and the central gear (24) is rotatably arranged on the gear support shaft (12), wherein one of the racks (211) is meshed with one side of the central gear (24), and the other of the racks (211) is meshed with the other side of the central gear (24).
5. A fixed bracket welding structure according to claim 4, characterized in that: A torsion spring (121) is provided between the central gear (24) and the gear support shaft (12); one end of the torsion spring (121) is fixedly connected to the gear support shaft (12), and the other end of the torsion spring (121) is fixedly connected to the central gear (24); the torsion spring (121) drives the central gear (24) to rotate in the direction of pulling back the extended sliding rod (21).
6. The fixed bracket welding structure according to claim 1, characterized in that: The supporting base column (1) is provided with a height adjustment component (13), and the height adjustment component (13) is used to adjust the height position of the positioning fixing plate (11).
7. A fixed bracket welding structure according to claim 6, characterized in that: The height adjustment assembly (13) comprises a height adjustment rod (131), a hand wheel (1311), and a guide rod (132); the height adjustment rod (131) vertically penetrates and is rotatably arranged on the positioning and fixing plate (11); the hand wheel (1311) is fixedly arranged at the top of the height adjustment rod (131); the bottom end of the height adjustment rod (131) is threadedly engaged with the supporting base column (1); a plurality of guide rods (132) are vertically and fixedly arranged at the bottom of the positioning and fixing plate (11); and the guide rods (132) are slidably connected to the supporting base column (1).
8. The fixed bracket welding structure according to claim 1, characterized in that: A rubber pad (113) is fixedly arranged on the upper surface of the positioning and fixing plate (11).