Pipeline welding fixing device

By using a combination of telescopic components and clamping components in the pipeline welding fixing device, combined with the combination of solenoid valves and gas pressure gauge, flexible adaptation and double fixation of pipes of different pipe diameters are achieved, solving the problems of poor applicability and low stability of existing fixing devices, ensuring the stability and safety of the welding process.

CN222903093UActive Publication Date: 2025-05-27NANJING MAICI TITANIUM CO LTD
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Patent Information

Application Number
CN202421824596.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-27
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The clamping parts of the existing pipeline welding fixtures are designed and fixed, and the clamping range cannot be flexibly adjusted. The suitability is average and does not have the function of double locking and fixing. The damage to a single clamping can easily affect the welding effect and even cause wrong welding.

Method used

A pipe welding fixing device is designed, using a combination of telescopic components and clamping components. Through the cooperation of solenoid valves and gas pressure gauge, flexible adjustment and double fixation of the clamping plates are achieved to ensure stable clamping of the pipes.

Benefits of technology

It realizes flexible adaptation to pipes of different pipe diameters, ensures stability and safety during welding, and avoids the problem of wrong welding caused by single clamping damage.

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Abstract

The utility model discloses a pipeline welding fixing device, which relates to the technical field of pipeline processing, and comprises a pipeline fixing assembly, the pipeline fixing assembly comprises a bottom plate, the front surface and the back surface of the bottom plate are fixedly connected with support plates, the top of the surface of each support plate is provided with a telescopic assembly in a penetrating manner, and the telescopic assembly comprises a storage sleeve. And an electromagnetic valve and a barometer are fixedly mounted on the surface of the storage sleeve. The pipeline fixing device has the advantages that the telescopic assembly and the clamping assembly are arranged, so that the pipeline fixing device has the advantages of double fixation and flexible adjustment, the inclination angles of the two clamping plates can be adjusted according to the actual pipeline specification, limiting rods and limiting holes are matched for limiting and fixing, and then an external air pump is used for introducing a proper amount of air into the storage sleeve; the clamping plate moves to clamp the pipeline for the first time, then the electromagnet is controlled to be powered on, the purpose of secondary magnetic attraction fixing is achieved in cooperation with the stainless steel strip, and the pipeline clamping stability is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the field of pipeline processing, in particular to a pipeline welding and fixing device. Background Art

[0002] Pipeline welding is a process technology used to connect two pipelines, which is widely used in the fields of petroleum, chemical industry, construction, natural gas transportation, etc. The quality of pipeline welding directly affects the normal operation and safety performance of the equipment. In the actual welding process, in order to ensure the stability of pipeline processing, the pipeline is generally clamped with an installation fixture.

[0003] The clamping parts in the basic fixing device are fixed in design, and the clamping range cannot be flexibly adjusted. The applicability to pipes of different diameters is general. At the same time, it does not have the function of double locking and fixing. When a single clamp is accidentally damaged, it is easy to affect the welding effect and even cause wrong welding, which has certain limitations.

[0004] In summary, a pipeline welding fixing device is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] In view of the above problems and / or the problems existing in the prior art, the present utility model is proposed.

[0007] Therefore, the technical problem to be solved by the utility model is that the clamping parts in the basic fixing device are of fixed design, and the clamping range cannot be flexibly adjusted. The applicability to pipes of different diameters is general, and it does not have the function of double locking and fixing. When a single clamp is accidentally damaged, it is easy to affect the welding effect and even cause wrong welding, which has certain restrictive problems.

[0008] To solve the above technical problems, the utility model provides the following technical solutions: a pipeline welding fixing device, comprising: a pipeline fixing component, the pipeline fixing component comprising a base plate, the front surface and the back surface of the base plate are fixedly connected with a support plate, a telescopic component is installed through the top of the support plate surface, the telescopic component comprises a storage sleeve, a solenoid valve and a pressure gauge are fixedly installed on the surface of the storage sleeve, a displacement rod is slidably installed through the inner cavity of the storage sleeve, one end of the displacement rod is fixedly connected with a sealing head, a clamping component is provided on the front and rear sides of the top of the base plate, the clamping component comprises a positioning rod, a movable sleeve on the surface of the positioning rod is provided with a clamping plate, a screw sleeve is installed on one side of the positioning rod, and limiting rods are installed through the left and right sides of the inner cavity of the screw sleeve.

[0009] As a preferred solution of the pipeline welding and fixing device of the utility model, the solenoid valve and the pressure gauge are both connected to the inner cavity of the storage sleeve, and the top of the solenoid valve is connected to an external air pump through a pipeline.

[0010] As a preferred solution of the pipeline welding fixing device of the utility model, wherein: the other end of the displacement rod is fixedly connected to a reinforcement sleeve, and the reinforcement sleeve is fixedly connected to the connection point of the positioning rod.

[0011] As a preferred solution of the pipeline welding fixing device of the utility model, a stainless steel bar is fixedly embedded on the top of the displacement rod surface, and an electromagnet is fixedly embedded on the inner wall of the storage sleeve, and the electromagnet is adapted to the stainless steel bar.

[0012] As a preferred solution of the pipeline welding and fixing device of the utility model, wherein: a limiting hole is provided through the clamping plate, and the limiting hole is matched with the limiting rod.

[0013] As a preferred solution of the pipeline welding and fixing device of the utility model, there are several limiting holes, which are evenly distributed on the clamping plate.

[0014] As a preferred solution of the pipeline welding fixing device of the utility model, wherein: the surface of the limit rod is provided with screw threads used in conjunction with the threaded sleeve, and the threads on the left and right screw threads have opposite rotation directions.

[0015] As a preferred solution of the pipeline welding fixing device of the utility model, wherein: an auxiliary sleeve is fixedly connected to the surface of the positioning rod, and the outer ring of the threaded sleeve is movably connected to the auxiliary sleeve through a bearing.

[0016] As a preferred solution of the pipeline welding fixing device of the utility model, wherein: a guide block is fixedly connected to the surface of the limit rod, and a guide groove for use with the guide block is transversely opened on the surface of the positioning rod.

[0017] As a preferred solution of the pipeline welding and fixing device of the utility model, the outer ring of the threaded sleeve is provided with anti-slip grooves, and the outer ring of the sealing head is in sliding contact with the inner wall of the receiving sleeve.

[0018] The beneficial effects of the utility model are as follows: by setting up the telescopic component and the clamping component, it has the advantages of double fixation and flexible adjustment, can adjust the inclination angle of the two clamping plates according to the actual pipeline specifications, and cooperate with the limit rod and the limit hole to perform limit fixation, and then the external air pump passes a proper amount of gas into the storage sleeve, and the pipeline is clamped once by the displacement of the clamping plate, and then the electromagnet is controlled to be energized, and cooperate with the stainless steel bar to achieve the purpose of secondary magnetic fixation, thereby ensuring the stability of the pipeline clamping. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0020] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;

[0021] Figure 2 This is a cutaway perspective view of the telescopic assembly of the utility model;

[0022] Figure 3 This is a three-dimensional diagram of the utility model when the clamping assembly is separated;

[0023] Figure 4 For this utility model Figure 3 A is an enlarged schematic diagram. DETAILED DESCRIPTION

[0024] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0025] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0026] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0027] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0028] Example 1

[0029] Reference Figure 1 to Figure 4 The present embodiment provides a pipeline welding fixing device, including a pipeline fixing component 100, the pipeline fixing component 100 includes a bottom plate 101, the front surface and the back surface of the bottom plate 101 are fixedly connected to a support plate 101c, the top of the support plate 101c surface is penetrated and installed with a telescopic component 101a, the telescopic component 101a includes a storage sleeve 101a-1, the surface of the storage sleeve 101a-1 is respectively fixedly installed with a solenoid valve 101a-11 and a pressure gauge 101a-12, the inner cavity of the storage sleeve 101a-1 is penetrated A displacement rod 101a-13 is slidably installed, one end of which is fixedly connected to a sealing head 101a-13a, and clamping assemblies 101b are provided on the front and rear sides of the top of the bottom plate 101. The clamping assembly 101b includes a positioning rod 101b-1, and a splint 101b-3 is movably sleeved on the surface of the positioning rod 101b-1. A screw sleeve 101b-2 is installed on one side of the positioning rod 101b-1, and limiting rods 101b-21 are installed through the left and right sides of the inner cavity of the screw sleeve 101b-2.

[0030] Furthermore, the solenoid valve 101a-11 and the pressure gauge 101a-12 are both connected to the inner cavity of the storage sleeve 101a-1, and the top of the solenoid valve 101a-11 is connected to an external air pump through a pipeline.

[0031] Furthermore, the other end of the displacement rod 101a-13 is fixedly connected with a reinforcement sleeve 101a-13b, and the reinforcement sleeve 101a-13b is fixedly connected with the connection point of the positioning rod 101b-1.

[0032] Furthermore, a stainless steel bar 101a-13c is fixedly embedded on the top of the surface of the displacement rod 101a-13, and an electromagnet 101a-1a is fixedly embedded on the inner wall of the storage sleeve 101a-1, and the electromagnet 101a-1a is adapted to the stainless steel bar 101a-13c.

[0033] Furthermore, a limiting hole 101b-3a is formed through the clamping plate 101b-3, and the limiting hole 101b-3a is matched with the limiting rod 101b-21.

[0034] Furthermore, there are several limiting holes 101b - 3a, which are evenly distributed on the clamping plate 101b - 3.

[0035] Furthermore, a threaded tooth 101b-21a for use with the threaded sleeve 101b-2 is formed on the surface of the limiting rod 101b-21, and the threads on the surfaces of the left and right threaded teeth 101b-21a have opposite rotation directions.

[0036] Furthermore, an auxiliary sleeve 101b-11 is fixedly connected to the surface of the positioning rod 101b-1, and the outer ring of the screw sleeve 101b-2 is movably connected to the auxiliary sleeve 101b-11 through a bearing.

[0037] Furthermore, a guide block 101b-21b is fixedly connected to the surface of the limiting rod 101b-21, and a guide groove 101b-1a for use with the guide block 101b-21b is transversely opened on the surface of the positioning rod 101b-1.

[0038] Furthermore, the outer ring of the threaded sleeve 101b-2 is provided with anti-slip grooves 101b-2a, and the outer ring of the sealing head 101a-13a is in sliding contact with the inner wall of the receiving sleeve 101a-1.

[0039] Furthermore, the stainless steel bar 101a-13c is made of 440c stainless steel, which has the characteristics of high hardness, wear resistance, corrosion resistance, high strength and magnetic attraction. When the electromagnet 101a-1a is energized, it can be magnetically attracted to the stainless steel bar 101a-13c to prevent the displacement rod 101a-13 from being displaced at will.

[0040] Furthermore, the outer ring of the storage sleeve 101a-1 is fixedly connected with a reinforcing rib, and the other side of the reinforcing rib is fixedly connected to the support plate 101c. This design can effectively improve the installation stability of the storage sleeve 101a-1.

[0041] It should be noted that by providing the support plate 101c, the storage sleeve 101a-1 can be supported and installed; by providing the storage sleeve 101a-1 and the displacement rod 101a-13, the displacement rod 101a-13 can be flexibly extended and retracted to adjust the position of the clamping plate 101b-3 to clamp the pipeline well; by providing the barometer 101a-12, the internal pressure of the storage sleeve 101a-1 can be detected in real time and provided for staff to check, so as to avoid the safety hazard of excessive gas filling inside the storage sleeve 101a-1; by providing the sealing head 101a-13a, it can be in sliding contact with the inner wall of the storage sleeve 101a-1 and ensure the sealing to avoid random leakage of gas; by providing the reinforcement sleeve 101a-13b, the displacement rod 101a-13 can be connected with the positioning rod 101b-1, so that the positioning rod 101b-1 moves along with the displacement rod 101a-13 The same action, by setting the positioning rod 101b-1, can meet the needs of the movable sleeve of the splint 101b-3, by setting the auxiliary sleeve 101b-11, can carry out the installation of the screw sleeve 101b-2, and can make the screw sleeve 101b-2 flexibly rotate, by setting the guide groove 101b-1a and the guide block 101b-21b, can play the role of positioning and guiding, can avoid the limit rod 101b-21 from rotating at will, by setting the screw teeth 101b-21a and the screw sleeve 101b-2, can play the role of thread transmission, and because the two screw teeth 101b-21a surface threads rotate in opposite directions, when the screw sleeve 101b-2 is driven to rotate, the two limit rods 101b-21 will be oppositely or relatively displaced, by setting the anti-slip pattern 101b-2a, can increase the contact friction of the staff, thereby making it convenient for the staff to drive the screw sleeve 101b-2 to rotate.

[0042] When in use, all components are in the initial installation state. First, according to the specifications of the pipe to be clamped, the screw sleeve 101b-2 is reversed, and with the cooperation of the guide block 101b-21b and the guide groove 101b-1a, the two limit rods 101b-21 move inward at the same time and disengage from the limit hole 101b-3a, and then the inclination angle of the clamping plate 101b-3 is adjusted until the pipe fixing and clamping requirements are met, and the screw sleeve 101b-2 is rotated forward and reset, so that the limit rod 101b-21 is reset and inserted into the limit hole 101b-3a, ensuring that the clamping plate 101b -3 is in a stable position, and then the external air pump passes the gas into the storage sleeve 101a-1. As the gas is gradually passed in, with the cooperation of the sealing head 101a-13a, the displacement rod 101a-13 gradually moves to change the position of the clamping plate 101b-3, until the clamping plates 101b-3 arranged in front and behind clamp the pipeline for a first clamping and positioning, and then the electromagnet 101a-1a is controlled to be energized, and with the cooperation of the stainless steel bar 101a-13c, it is magnetically fixed to achieve the purpose of secondary fixing protection, thereby ensuring the stability of the clamping of the pipeline by the clamping plate 101b-3.

[0043] In summary, by setting the telescopic component 101a and the clamping component 101b, the inclination angle of the two clamps 101b-3 can be adjusted according to the actual pipeline specifications, and the limiting rod 101b-21 and the limiting hole 101b-3a can be used for limiting and fixing. Then, an external air pump will pass an appropriate amount of gas into the storage sleeve 101a-1, and the clamping plate 101b-3 will be displaced to clamp the pipeline once. Then, the electromagnet 101a-1a is controlled to be energized, and the stainless steel bar 101a-13c is used to achieve the purpose of secondary magnetic fixation, thereby ensuring the stability of the pipeline clamping.

[0044] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and ratio of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangements, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present utility model. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to a specific embodiment, but extends to various modifications that still fall within the scope of the appended claims.

[0045] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0046] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0047] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A pipeline welding fixture, characterized in that: include, A pipe fixing assembly (100), the pipe fixing assembly (100) comprising a bottom plate (101), the front surface and the back surface of the bottom plate (101) being fixedly connected to a support plate (101c), a telescopic assembly (101a) being installed through the top of the surface of the support plate (101c), the telescopic assembly (101a) comprising a storage sleeve (101a-1), a solenoid valve (101a-11) and a pressure gauge (101a-12) being fixedly installed on the surface of the storage sleeve (101a-1), a displacement rod (101a-12) being installed slidably through the inner cavity of the storage sleeve (101a-1), and a pressure gauge (101a-13) being installed through the inner cavity of the storage sleeve (101a-1). 01a-13), one end of the displacement rod (101a-13) is fixedly connected to a sealing head (101a-13a), the front and rear sides of the top of the bottom plate (101) are both provided with clamping components (101b), the clamping component (101b) comprises a positioning rod (101b-1), a clamping plate (101b-3) is movably sleeved on the surface of the positioning rod (101b-1), a screw sleeve (101b-2) is installed on one side of the positioning rod (101b-1), and limit rods (101b-21) are installed through the left and right sides of the inner cavity of the screw sleeve (101b-2).

2. The pipeline welding and fixing device according to claim 1 is characterized in that: The solenoid valve (101a-11) and the air pressure gauge (101a-12) are both connected to the inner cavity of the storage sleeve (101a-1), and the top of the solenoid valve (101a-11) is connected to an external air pump through a pipeline.

3. The pipeline welding and fixing device according to claim 1 or 2, characterized in that: The other end of the displacement rod (101a-13) is fixedly connected to a reinforcement sleeve (101a-13b), and the reinforcement sleeve (101a-13b) is fixedly connected to the connection point of the positioning rod (101b-1).

4. The pipeline welding and fixing device according to claim 3 is characterized in that: A stainless steel bar (101a-13c) is fixedly embedded on the top of the surface of the displacement rod (101a-13), and an electromagnet (101a-1a) is fixedly embedded on the inner wall of the storage sleeve (101a-1), and the electromagnet (101a-1a) is compatible with the stainless steel bar (101a-13c).

5. The pipeline welding and fixing device according to claim 4 is characterized in that: A limiting hole (101b-3a) is formed through the clamping plate (101b-3), and the limiting hole (101b-3a) is adapted to the limiting rod (101b-21).

6. The pipeline welding and fixing device according to claim 5 is characterized in that: The number of the limiting holes (101b-3a) is several and the circumference is evenly distributed on the clamping plate (101b-3).

7. The pipeline welding and fixing device according to claim 6 is characterized in that: The surface of the limiting rod (101b-21) is provided with a screw thread (101b-21a) for use with the screw sleeve (101b-2), and the threads on the surfaces of the left and right screw threads (101b-21a) are in opposite directions.

8. The pipeline welding and fixing device according to claim 7 is characterized in that: An auxiliary sleeve (101b-11) is fixedly connected to the surface of the positioning rod (101b-1), and the outer ring of the screw sleeve (101b-2) is movably connected to the auxiliary sleeve (101b-11) via a bearing.

9. The pipeline welding and fixing device according to claim 8, characterized in that: The surface of the limiting rod (101b-21) is fixedly connected with a guide block (101b-21b), and the surface of the positioning rod (101b-1) is laterally provided with a guide groove (101b-1a) for use with the guide block (101b-21b).

10. The pipeline welding and fixing device according to claim 9, characterized in that: The outer ring of the screw sleeve (101b-2) is provided with anti-slip grooves (101b-2a), and the outer ring of the sealing head (101a-13a) is in sliding contact with the inner wall of the storage sleeve (101a-1).

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