Adjustable metal tile corrugated forming device
By designing an adjustable metal tile corrugated molding device, the separation distance between the convex wheel and the concave wheel is adjusted by adjusting the adjustment shaft and the top wire to achieve gradual corrugated processing of the metal tile material, solving the problem of material vulnerability in the prior art, and improving the yield and corrugated effect of the metal tile.
Patent Information
- Application Number
- CN202421828372.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Prior Art In the corrugated molding process of metal tiles, materials are easily damaged, resulting in a decrease in yield.
An adjustable metal tile corrugated molding device is designed, including a corrugated molding assembly, which consists of a first mounting plate, a second mounting plate, an adjustment shaft, a convex wheel and a concave wheel. By adjusting the coordination of the shaft and the top wire, the separation distance between the convex wheel and the concave wheel is adjusted to realize the gradual corrugated processing of the material.
Through the use of this device, it is possible to effectively avoid damage to the material during the corrugated molding process, improve the yield of metal tiles, and extend the corrugated molding process through multiple sets of adjustable structures to improve the corrugated effect.
Smart Images
Figure CN222903095U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of corrugation forming of metal tiles, and in particular to an adjustable metal tile corrugation forming device. Background Art
[0002] Currently, metal composite tiles are a new type of building material with excellent heat insulation, heat preservation performance and durability, and are widely used in the heat preservation of various building roofs and walls. The corrugations of metal tiles not only facilitate the mechanization and automation in the transportation process, but also enable the adjustment of the specifications and sizes of metal tiles to be more convenient when the metal tiles are laid on a large area.
[0003] Currently, the coils for making metal tiles need to go through processes such as unwinding, corrugation processing, and forming cutting to produce metal tiles.
[0004] The above-mentioned prior art solutions have the following defects: when the corrugation forming process is carried out on the coil, due to the rigidity of the material itself, the short corrugation processing process is likely to cause damage to the tile-making material, reducing the yield rate of metal tiles. Utility Model Content
[0005] This application gradually performs corrugation forming processing on the material for making metal tiles, avoids damaging the material, ensures the yield rate of metal tiles, and provides an adjustable metal tile corrugation forming device.
[0006] The above technical objectives of this application are achieved through the following technical solutions:
[0007] An adjustable metal tile corrugation forming device includes a corrugation forming assembly. The corrugation forming assembly includes a first mounting plate, a first mounting plate, a second mounting plate, a first adjusting shaft, a second adjusting shaft, a convex surface wheel and a concave surface wheel. The first mounting plate and the second mounting plate are both vertically mounted and the first mounting plate is located above the second mounting plate. A first mounting hole is provided on the plate surface of the first mounting plate, and a second mounting hole is provided on the plate surface of the second mounting plate. The first adjusting shaft is installed in the first mounting hole, the second adjusting shaft is installed in the second mounting hole, the concave surface wheel is fixedly connected to the peripheral wall of the first adjusting shaft, and the convex surface wheel is rotatably installed on the peripheral wall of the second adjusting shaft. The convex surface wheel is adapted to and spaced from the concave surface wheel.
[0008] By adopting the above technical solution, through the first adjustment shaft and the second adjustment shaft arranged on the first mounting plate and the second mounting plate, the coil for making metal tiles is threaded between the first adjustment shaft and the second adjustment shaft, and the convex wheels and concave wheels arranged at intervals perform corrugating processing on the material for making metal tiles. When the material passes above the convex wheel, the convex wheel lifts the material, and both ends of the concave wheel press down the material. Since there is a certain distance between the convex wheel and the concave wheel, the corrugating position of the metal tiles can be determined, which is convenient for subsequent deep processing of the corrugations of the material.
[0009] Optionally, the corrugating forming assembly further includes an upper set screw and a lower set screw. The upper set screw vertically penetrates downward from the upper part of the first mounting plate, and the end of the upper set screw is rotatably connected to the end of the first adjustment shaft. The upper set screw is threadedly connected to the first mounting plate. The lower set screw vertically penetrates upward from the lower part of the second mounting plate, and the end of the lower set screw is rotatably connected to the end of the second adjustment shaft. The lower set screw is threadedly connected to the second mounting plate.
[0010] By adopting the above technical solution, when corrugating the material for making metal tiles, the distance between the first adjustment shaft and the second adjustment shaft can be adjusted by rotating the upper and lower set screws, thereby adjusting the distance from the surface of the convex wheel to the concave surface of the concave wheel. The material passes between the convex wheel and the concave wheel for corrugating processing. Convex wheels and concave wheels with different spacing distances can make the corrugation depths of the processed corrugations different.
[0011] Optionally, the corrugating forming assembly further includes a bottom plate and a connecting plate. The connecting plate is vertically installed on the upper surface of the bottom plate. The same-side side walls of the first mounting plate and the second mounting plate are fixedly connected to the side wall of the connecting plate by bolts.
[0012] By adopting the above technical solution, the first mounting plate and the second mounting plate are fixedly connected to the same connecting plate, enabling the first adjustment shaft and the second adjustment shaft to be stably installed, avoiding jitter during the corrugating processing of the material, and improving the yield rate of metal tiles.
[0013] Optionally, two of the connecting plates, one first mounting plate, and one second mounting plate form an adjustable unit. Two adjustable units are arranged oppositely to form a set of adjustable structures. The corrugating forming assembly further includes a reinforcing rod. The two ends of the reinforcing rod are respectively fixedly connected to the connecting plates in the two adjustable units. The reinforcing rod fixes the two adjustable units. The corrugating forming device is provided with at least two sets of adjustable structures.
[0014] By adopting the above technical solution, by setting at least two sets of adjustable structures, the process of corrugating forming is laterally extended to avoid damaging the material. While setting multiple sets of adjustable forming structures, the distance between the first adjustment shaft and the second adjustment shaft can also be increased or decreased by adjusting the upper and lower set screws. Cooperating with multiple sets of adjustable forming structures, from the feeding end to the discharging end, the corrugating effect formed by the processing becomes better and better.
[0015] Optionally, the corners where the concave surface of the concave wheel intersects with the two end surfaces of the concave wheel are processed into arc-shaped protruding surfaces.
[0016] By adopting the above technical solution, the arc-shaped protruding surface is not easy to scratch the surface of the material-fitting concave wheel during the corrugated processing process.
[0017] Optionally, the second adjustment shaft includes an adjustment seat and a rotating shaft, the end of the adjustment seat is installed in the second mounting hole, the end of the rotating shaft is coaxially rotatably sleeved on the adjustment seat, and the convex wheel is fixedly connected to the peripheral wall of the rotating shaft.
[0018] By adopting the above technical solution, the rotatably installed rotating shaft can enable the material to move during the corrugated processing, continuously perform corrugated processing on the material, and improve work efficiency.
[0019] Optionally, the corrugated forming assembly further comprises a transmission chain, the end of the rotating shaft is fixedly connected with a gear, the transmission chain is installed at the ends of the rotating shafts in two adjacent sets of adjustable structures, and the transmission chain is meshingly connected with the ends of the rotating shafts via gears.
[0020] By adopting the above technical solution, the transmission chain is meshed with the gears, and the motor drives the transmission chain to drive the rotating shaft, thereby driving the material to move during the cold processing process. In conjunction with multiple sets of adjustable structures, from the feed end to the discharge end, the corrugated effect formed by the processing becomes better and better.
[0021] Optionally, the corrugated forming device further comprises a punching and shaping component and a cutting component, wherein the punching and shaping component is arranged at the discharge end of the corrugated forming component, and the cutting component is arranged on the side of the punching and shaping component away from the corrugated forming component.
[0022] By adopting the above technical solution, the stamping and forming component can stamp and form the initially formed corrugated shape in sections according to the size of the metal tile, and the cutting component can cut the material for making the metal tile from above vertically in its length direction, which is convenient for subsequent processing of other functions of the metal tile.
[0023] In summary, this application has the following technical effects:
[0024] By setting the first mounting plate, the first mounting plate, the second mounting plate, the first adjusting shaft, the second adjusting shaft, the convex wheel and the concave wheel, the convex wheel can lift the material, and the two ends of the concave wheel can press the material down. Because the convex wheel and the concave wheel are separated by a certain distance, the corrugated processing position of the metal tile can be determined, which is convenient for the subsequent deep processing of the corrugated material;
[0025] 1. By setting connecting plates, two connecting plates, one first mounting plate and one second mounting plate form an adjustable unit. Two adjustable units are arranged oppositely to form a set of adjustable structures. The corrugating forming device is provided with at least two sets of adjustable structures to laterally extend the corrugating forming process and avoid damaging the material.
[0026] 2. By setting a stamping and shaping component and a cutting component, the stamping and shaping component can perform segmented stamping and shaping on the preliminarily formed corrugated shape according to the size of the metal tile, and the cutting component can cut the material for making the metal tile vertically in the length direction from above, which is convenient for subsequent processing of other functions of the metal tile. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 is the external shape structure diagram of the present application;
[0028] Figure 2 is the prominent structure diagram of the corrugating forming component of the present application;
[0029] Figure 3 is the prominent structure diagram of the connecting plate, the first mounting plate and the second mounting plate of the present application;
[0030] Figure 4 is the structure diagram of another perspective of the present application.
[0031] Description of the reference numerals: 1, corrugating forming component; 11, connecting plate; 12, first mounting plate; 121, first mounting hole; 122, first mounting groove; 13, second mounting plate; 131, second mounting hole; 132, second mounting groove; 14, reinforcing rod; 15, first adjusting shaft; 16, upper set screw; 17, second adjusting shaft; 171, adjusting seat; 172, rotating shaft; 18, lower set screw; 19, concave wheel; 110, convex wheel; 111, drive chain; 2, stamping and shaping component; 3, cutting component. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0032] The following further details the present application with reference to the accompanying drawings.
[0033] The embodiment of the present application discloses an adjustable metal tile corrugating forming device. Referring to Figure 1 , the corrugating forming device includes a corrugating forming component 1, a stamping and shaping component 2 and a cutting component 3. The corrugating forming device can perform step-by-step corrugating forming processing on the material for making the metal tile, avoid damaging the material, and ensure the qualified rate of the metal tile.
[0034] Combined with Figure 1 and Figure 2, the corrugating forming assembly 1 includes a bottom plate, a connecting plate 11, a first mounting plate 12, a second mounting plate 13 and a reinforcing rod 14. The connecting plate 11, the first mounting plate 12 and the second mounting plate 13 form an adjustable unit, and two adjustable units form an adjustable structure. The corrugating forming assembly 1 includes at least two groups of adjustable structures, and the two adjustable units of each group of adjustable structures are arranged oppositely.
[0035] Referring to Figure 2 , the bottom plate is a strip plate with a horizontal plate surface. An adjustable unit includes two connecting plates 11, and adjacent two adjustable units share one connecting plate 11. The connecting plate 11 is a metal plate and is vertically installed. The two connecting plates 11 are arranged at intervals along the length direction of the bottom plate at the long sides of its upper plate surface. The first mounting plate 12 is vertically arranged between the two connecting plates 11. Thickened parts are integrally formed on the two end faces at the upper edge of the first mounting plate 12. Grooves are formed on the two end faces of the thickened parts. The side wall of the connecting plate 11 is adapted to the groove and is inserted into the groove. The first mounting plate 12 and the connecting plate 11 are connected by bolts and nuts. The bolts penetrate through the thickened part and the connecting plate 11 from one side of the first mounting plate 12 to connect and fix the two. The second mounting plate 13 is vertically installed between the two connecting plates 11 and is located below the first mounting plate 12. First mounting grooves 122 and second mounting grooves 132 in a stepped shape are respectively formed on the side walls of the first mounting plate 12 and the second mounting plate 13. The side wall of the connecting plate 11 is simultaneously attached to the groove walls of the first mounting groove 122 and the second mounting groove 132. Bolts are passed through the opposite plate surfaces of the first mounting plate 12 and the second mounting plate 13 in the two adjustable units, and the bolts are threadedly connected to the connecting plate 11 placed in the mounting groove.
[0036] Combined with Figure 1 and Figure 2 , the reinforcing rod 14 connects the two adjustable units. The reinforcing rod 14 is a round rod. The two ends of the reinforcing rod 14 respectively penetrate into the upper ends of the two opposite connecting plates 11 in the two adjustable units. The reinforcing rod 14 is fixedly connected to the connecting plate 11 by nuts. Threaded segments are formed on the peripheral walls of the two ends of the reinforcing rod 14, and at least two nuts are respectively threadedly connected to the threaded segments. The connecting plate 11 is located between the nuts and abuts against the nuts.
[0037] Combined with Figure 1 and Figure 2, the corrugating forming assembly 1 further includes a first adjusting shaft 15 and an upper set screw 16. The first adjusting shaft 15 is horizontally installed between two first mounting plates 12 of two adjustable units. The length direction of the first adjusting shaft 15 is perpendicular to the plate surface of the connecting plate 11. A first mounting hole 121 communicating with the plate surface of the first mounting plate 12 is formed on the surface of the first mounting plate 12. The first mounting hole 121 is an oblong hole and its length direction is perpendicular to the plate surface of the bottom plate. The end of the first adjusting shaft 15 is installed in the first mounting hole 121. The upper set screw 16 vertically penetrates downward into the first mounting hole 121 from the upper part of the first mounting plate 12. The upper set screw 16 is threadedly connected with the first mounting plate 12. The end of the upper set screw 16 is rotatably connected with the end of the first adjusting shaft 15. The length direction of the upper set screw 16 coincides with the length direction of the first mounting hole 121.
[0038] Combined with Figure 2 and Figure 4 , the corrugating forming assembly 1 further includes a second adjusting shaft 17 and a lower set screw 18. The second adjusting shaft 17 is horizontally installed between two opposite second mounting plates 13 of two adjustable units. The second adjusting shaft 17 includes two adjusting seats 171 and a rotating shaft 172. The two ends of the rotating shaft 172 are respectively rotatably sleeved on the two adjusting seats 171. The adjusting seats 171 and the rotating shaft 172 are coaxially arranged. The length direction of the adjusting seat 171 is perpendicular to the plate surface of the connecting plate 11. A second mounting hole 131 communicating with the plate surface of the second mounting plate 13 is formed on the surface of the second mounting plate 13. The second mounting hole 131 is an oblong hole and its length direction is perpendicular to the plate surface of the bottom plate. The end of the adjusting seat 171 is installed in the second mounting hole 132. The lower set screw 18 vertically penetrates upward from the lower surface of the second mounting plate 13. The lower set screw 18 is threadedly installed with the second mounting plate 13. The end of the lower set screw 18 is rotatably connected with the end of the adjusting seat 171. The length direction of the lower set screw 18 is parallel to the length direction of the second mounting plate 13 and coincides with the length direction of the second mounting hole 132.
[0039] Combined with Figure 2 and Figure 3 , the corrugating forming assembly 1 further includes a concave wheel 19 and a convex wheel 110. The concave wheel 19 is rotatably installed on the peripheral wall of the first adjusting shaft 15. In this embodiment, five concave wheels 19 are provided, and the five concave wheels 19 are evenly spaced along the length direction on the peripheral wall of the first adjusting shaft 15. The convex wheel 110 is fixedly connected to the peripheral wall of the rotating shaft 172. Five convex wheels 110 are provided, and the five convex wheels 110 are evenly spaced along the length direction on the peripheral wall of the second adjusting shaft 17. The five concave wheels 19 and the five convex wheels 110 correspond to each other and are adapted. The convex wheel 110 and the concave wheel 19 are arranged at intervals. The corner where the concave surface of the concave wheel 19 intersects with the two end faces of the concave wheel 19 is processed into an arc-shaped protruding surface. The material for making the metal tile can be initially formed into corrugations through between the correspondingly adapted concave wheel 19 and convex wheel 110.
[0040] Reference Figure 1 , due to the rigidity of the material itself, short corrugating forming of the material is likely to cause damage to the material. The process of corrugating forming can be extended horizontally by setting multiple groups of adjustable forming structures to avoid damaging the material. While setting multiple groups of adjustable forming structures, the distance between the first adjustment shaft 15 and the second adjustment shaft 17 can also be increased or decreased by the upper set screw 16 and the lower set screw 18. Cooperating with multiple groups of adjustable forming structures, from the feeding end to the discharging end, the corrugating effect formed by processing will be better and better.
[0041] Combined with Figure 1 and Figure 2 , the corrugating forming assembly 1 further includes a transmission chain 111. The transmission chain 111 is rotatably installed at the same-side ends of the rotating shafts 172 in two groups of adjustable structures. The transmission chain 111 meshes with the gears fixed on the outer peripheral wall of the rotating shaft 172. A motor (not shown in the figure) is arranged below the second adjustment shaft 17 between the two groups of adjustable forming structures. The output shaft of the motor meshes with the transmission chain 111. The motor drives the transmission chain 111 to drive the rotating shaft 172 to rotate. The convex wheel 110 on the rotating shaft 172 drives the strip-shaped material for making metal tiles.
[0042] Reference Figure 1 , the stamping and shaping assembly 2 is arranged at the discharging end of the corrugating forming assembly 1. The stamping and shaping assembly 2 can further process the metal tile material with corrugations initially processed, and perform segmented stamping and shaping on the initially formed corrugated shape according to the size of the metal tile.
[0043] Reference Figure 1 , the cutting assembly 3 is arranged on the side of the stamping and shaping assembly 2 away from the corrugating forming assembly 1. The cutting assembly 3 cuts the material for making metal tiles vertically in the length direction from above according to the segmented shaping of the stamping and shaping assembly 2, which is convenient for subsequent processing of other functions of the metal tiles.
[0044] This specific embodiment is only an explanation of the present application, and it is not a limitation of the present application. Those skilled in the art can make modifications to this embodiment without creative contributions according to needs after reading this specification, but as long as it is within the scope of the claims of the present application, it is protected by the patent law.
Claims
1. An adjustable metal tile corrugated forming device, characterized in that: The corrugated forming device comprises a corrugated forming assembly (1), wherein the corrugated forming assembly (1) comprises a first mounting plate (12), a first mounting plate (12), a second mounting plate (13), a first adjusting shaft (15), a second adjusting shaft (17), a convex wheel (110) and a concave wheel (19), wherein the first mounting plate (12) and the second mounting plate (13) are both vertically mounted and the first mounting plate (12) is located above the second mounting plate (13), and the first mounting plate (12) is provided with a first The first adjusting shaft (15) is mounted in the first mounting hole (121), the second adjusting shaft (17) is mounted in the second mounting hole (131), the concave wheel (19) is fixedly connected to the peripheral wall of the first adjusting shaft (15), the convex wheel (110) is rotatably mounted on the peripheral wall of the second adjusting shaft (17), and the convex wheel (110) and the concave wheel (19) are adapted to each other and are spaced apart.
2. The adjustable metal tile corrugated forming device according to claim 1, characterized in that: The corrugated forming assembly (1) further comprises an upper push screw (16) and a lower push screw (18), wherein the upper push screw (16) is inserted vertically downward from the upper part of the first mounting plate (12), the end of the upper push screw (16) is rotatably connected to the end of the first adjusting shaft (15), and the upper push screw (16) is threadedly connected to the first mounting plate (12), and the lower push screw (18) is inserted vertically upward from the lower part of the second mounting plate (13), the end of the lower push screw (18) is rotatably connected to the end of the second adjusting shaft (17), and the lower push screw (18) is threadedly connected to the second mounting plate (13).
3. The adjustable metal tile corrugated forming device according to claim 2, characterized in that: The corrugated forming assembly (1) further comprises a base plate and a connecting plate (11), wherein the connecting plate (11) is vertically mounted on the upper surface of the base plate, and the side walls of the first mounting plate (12) and the second mounting plate (13) on the same side are fixedly connected to the side wall of the connecting plate (11) by means of bolts.
4. The adjustable metal tile corrugated forming device according to claim 3, characterized in that: Two connecting plates (11), one first mounting plate (12) and one second mounting plate (13) form an adjustable unit, and the two adjustable units are arranged relative to each other to form a group of adjustable structures. The corrugated forming assembly (1) also includes a reinforcing rod (14), and the two ends of the reinforcing rod (14) are respectively fixedly connected to the connecting plates (11) in the two adjustable units. The reinforcing rod (14) fixes the two adjustable units, and the corrugated forming device is provided with at least two groups of adjustable structures.
5. The adjustable metal tile corrugated forming device according to claim 1, characterized in that: The corners where the concave surface of the concave wheel (19) and the two end surfaces of the concave wheel (19) meet are processed into arc-shaped protruding surfaces.
6. The adjustable metal tile corrugated forming device according to claim 1, characterized in that: The second adjustment shaft (17) comprises an adjustment seat (171) and a rotating shaft (172); the end of the adjustment seat (171) is mounted in the second mounting hole (131), and the end of the rotating shaft (172) is coaxially rotatably sleeved on the adjustment seat (171); and the cam wheel (110) is fixedly connected to the peripheral wall of the rotating shaft (172).
7. The adjustable metal tile corrugated forming device according to claim 6, characterized in that: The corrugated forming assembly (1) further comprises a transmission chain (111), the end of the rotating shaft (172) is fixedly connected with a gear, the transmission chain (111) is installed at the end of the rotating shaft (172) in two adjacent groups of adjustable structures, and the transmission chain (111) is meshedly connected with the end of the rotating shaft (172) via the gear.
8. An adjustable metal tile corrugated forming device according to any one of claims 1 to 7, characterized in that: The corrugated forming device further comprises a punching and shaping component (2) and a cutting component (3), wherein the punching and shaping component (2) is arranged at the discharge end of the corrugated forming component (1), and the cutting component (3) is arranged on the side of the punching and shaping component (2) away from the corrugated forming component (1).