Recycling equipment
By designing a recycling device containing a vibration module, the problems of low recycling efficiency and high labor cost in the prior art are solved, and automatic separation and efficient recycling of chips and impurities are achieved.
Patent Information
- Application Number
- CN202420777587.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-15
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-04-15
AI Technical Summary
In the prior art, the recycling work is relatively low in efficiency and labor costs are high, mainly because the chip filter is prone to blockage and needs to be continuously flattened, resulting in low efficiency.
A recycling device is designed, including a solid-liquid separation device, a conveying device and a chip separation device. The chip separation device adopts a vibration module, which generates vibrations to separate chips and impurities through the connection between the driving member and the moving member, and improves the degree of automation.
Through the use of the vibration module, the automatic separation of chips and impurities is achieved, the work efficiency is improved, labor costs are reduced, and the degree of automation of the equipment is improved.
Smart Images
Figure CN222903364U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of automated equipment, and particularly to a recycling device. Background Art
[0002] A large amount of chips generated during the process of machining not only affect the normal operation of the machining equipment but also cause losses of raw materials. Therefore, after the machining equipment finishes machining, it is necessary to collect and recycle the chips. In the prior art, the chips are mainly recycled manually. For example, workers use tools such as shovels and brooms to collect the chips, and use tools such as filter meshes to filter the collected chips in order to remove the materials and / or impurities mixed in the chip pile. However, during the filtering process, a large amount of chips easily cause the filter mesh to become blocked, so that workers need to continuously flatten the chips on the filter mesh during the filtering process, which makes the working efficiency of the recycling work relatively low and the labor cost relatively high. Summary of the Utility Model
[0003] In view of this, this application provides a recycling device to solve the technical problems of relatively low working efficiency and relatively high labor cost in the prior art recycling work.
[0004] This application provides a recycling device, which includes: a solid-liquid separation device, a conveying device, and a chip separation device. The chip separation device includes a filter and a vibration module. The vibration module is installed on the filter. The filter is used for filtering chips. The vibration module includes a driving member and a moving member. The driving member has a driving shaft. The moving member is connected to the driving shaft. The moving member can rotate relative to the driving member under the drive of the driving shaft, and the connection position between the driving shaft and the moving member deviates from the centroid of the moving member. The vibration module is used to drive the filter to vibrate. The conveying device is located between the solid-liquid separation device and the chip separation device and is used to convey the chips separated by the solid-liquid separation device into the filter.
[0005] In the embodiment of this application, the moving member is connected to the driving shaft. Therefore, when the driving member drives the moving member to rotate through the driving shaft, the connection position between the driving shaft and the moving member is the rotation center of the moving member. In the direction perpendicular to the axis of the driving shaft, the centroid of the moving member does not coincide with the rotation center of the moving member, so that the moving member can generate vibration during the rotation process, and further the vibration module can provide vibration for the chip separation device to realize separating chips from impurities by vibration. Specifically, during the vibration of the chip separation device, both the chips and the impurities can move along the height direction of the chip separation device, so that the chips and the impurities collide with each other to realize the separation of the two, so as to facilitate the subsequent screening work.
[0006] Therefore, the chip separation device in the embodiments of the present application can separate chips and impurities by vibration, which is beneficial to improving work efficiency. Moreover, the automatic separation of the chip pile can be realized through the vibration module, which is beneficial to improving the automation degree of the chip separation device and better meeting the actual use requirements. At the same time, replacing manual labor with automated equipment can reduce the demand for labor during the screening process and is beneficial to reducing labor costs.
[0007] In a possible implementation manner, the moving member includes a first moving member and a second moving member. The first moving member is fixedly connected to the driving shaft, and the second moving member is detachably connected to the driving shaft, so that the driving shaft drives the first moving member and the second moving member to rotate.
[0008] In a possible implementation manner, both the first moving member and the second moving member are in a fan-shaped structure.
[0009] In a possible implementation manner, the central angles of the first moving member and the second moving member are the same, and the radii of the first moving member and the second moving member are the same.
[0010] In a possible implementation manner, along the axial direction of the driving shaft, there are moving members on both sides of the driving member.
[0011] In a possible implementation manner, the chip separation device further includes a blowing assembly and a storage box. The blowing assembly and the storage box are distributed on both sides of the filter along the height direction of the chip separation device;
[0012] In a possible implementation manner, the blowing assembly has an air outlet on the side facing the filter. The air outlet is in a strip structure, and the width of the air outlet is a, and a satisfies 0.05 mm ≤ a ≤ 0.1 mm.
[0013] In a possible implementation manner, the solid-liquid separation device includes a first box body and a second box body. The first box body and the second box body are distributed along the height direction of the solid-liquid separation device. The first box body includes a first cavity, and the second box body includes a second cavity.
[0014] The solid-liquid separation device further includes a first filter plate, a first rotating shaft, and a locking assembly. The first cavity and the second cavity are communicated through the first filter holes of the first filter plate. The first box body and the second box body are rotatably connected through the first rotating shaft, so that the first box body can rotate relative to the second box body along the height direction of the solid-liquid separation device. The locking assembly is used to limit the relative rotation of the first box body and the second box body.
[0015] In a possible implementation manner, the locking assembly is located on a side away from the first rotating shaft, and the locking assembly includes a snap ring and a hook matched with the snap ring, and one of the first box body and the second box body is provided with the snap ring, and the other is provided with the hook;
[0016] The first box body is provided with a snap ring, and the second box body is provided with a snap hook;
[0017] The hook includes a connected body, a clamping member and a pedal, and the locking assembly also includes a first elastic member. The pedal and the clamping member are located at both ends of the body. The body is rotatably connected to the second box body through a second rotating shaft, and the two ends of the first elastic member are respectively connected to the second box body and the hook.
[0018] In a possible implementation, the second housing further includes at least one third cavity, and along the height direction of the solid-liquid separation device, the at least one third cavity is located between the first cavity and the second cavity;
[0019] The solid-liquid separation device also includes a second filter plate and a third filter plate. Along the height direction of the solid-liquid separation device, the third cavity is connected to the first cavity through the first filter plate, the third cavity is connected to the second cavity through the second filter hole of the second filter plate, and two adjacent third cavities are connected through the third filter hole of the third filter plate.
[0020] In summary, the recovery equipment provided by the present application can first realize automatic recovery of cutting fluid through a solid-liquid separation device, and then realize automatic recovery of chips through a chip separation device, so that the possibility of leakage of chips, impurities and cutting fluid can be reduced during the recovery process, and the recovered cutting fluid and chips can be reused after the recovery process, which is beneficial to reducing production costs. Specifically, the solid-liquid separation device can realize the automatic separation between the chip pile and the cutting fluid, the chip separation device can realize the automatic separation between the chips and impurities, and the conveying device can automatically convey the chip pile separated by the solid-liquid separation device to the chip separation device, which is beneficial to improving the overall automation of the recovery equipment and better meeting actual use requirements. At the same time, by improving the automation of the recovery equipment, the demand for labor in the recovery process can be reduced by replacing manual labor, which is beneficial to reducing labor costs, and the automated equipment also has the characteristics of high work efficiency, which can improve the work efficiency of the recovery work.
[0021] It should be understood that the foregoing general description and the following detailed description are exemplary only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] To more clearly illustrate the technical solutions of the embodiments of the present application, the accompanying drawings required for the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other accompanying drawings can be obtained based on these drawings without creative efforts.
[0023] Figure 1 It is a schematic structural diagram of the recycling device provided by the present application in a specific embodiment;
[0024] Figure 2 is Figure 1 a schematic structural diagram of the solid-liquid separation device during filtration in;
[0025] Figure 3 is Figure 1 a schematic structural diagram of the solid-liquid separation device during dumping in;
[0026] Figure 4 is Figure 2 a cross-sectional view along A-A;
[0027] Figure 5 It is a schematic structural diagram of the solid-liquid separation device in a locked state;
[0028] Figure 6 It is a schematic structural diagram of the solid-liquid separation device in an unlocked state;
[0029] Figure 7 It is a schematic structural diagram when the snap ring abuts against the snap-in member;
[0030] Figure 8 is Figure 1 a schematic structural diagram of the chip separation device in;
[0031] Figure 9 is Figure 8 a schematic structural diagram of the vibration module in;
[0032] Figure 10 is Figure 9 a schematic structural diagram of the first moving member in;
[0033] Figure 11 is Figure 8 a schematic structural diagram of the cleaning device in;
[0034] Figure 12 is Figure 11 a schematic structural diagram of the air blowing assembly in;
[0035] Figure 13 is Figure 12 a cross-sectional view along B-B.
[0036] Explanation of reference numerals:
[0037] 1 - Chip separation device;
[0038] 11 - Frame;
[0039] 12 - Filter;
[0040] 121 - Cage;
[0041] 122 - Mounting plate;
[0042] 123 - Discharge port;
[0043] 13 - Vibration module;
[0044] 131 - Driving part;
[0045] 131a - Driving shaft;
[0046] 132 - Moving part;
[0047] 132a - First moving part;
[0048] 132a1 - First positioning hole;
[0049] 132b - Second moving part;
[0050] 132b1 - Second positioning hole;
[0051] 14 - Cleaning device;
[0052] 141 - Mounting frame;
[0053] 142 - Guide rail;
[0054] 143 - Blowing component;
[0055] 143a - Air inlet;
[0056] 143b - Air outlet;
[0057] 15 - Storage box;
[0058] 2 - Solid - liquid separation device;
[0059] 21 - First box body;
[0060] 211 - First cavity;
[0061] 22 - Second box body;
[0062] 221 - Second cavity;
[0063] 222 - Third cavity;
[0064] 23 - First filter plate;
[0065] 24 - Second filter plate;
[0066] 25 - First rotating shaft;
[0067] 26 - Second rotating shaft;
[0068] 27 - Third rotating shaft;
[0069] 28 - Locking assembly;
[0070] 281 - Snap ring;
[0071] 282 - Hook;
[0072] 282a - Body;
[0073] 282b - Clamping part;
[0074] 282c - Pedal;
[0075] 282d - Second elastic member;
[0076] 282e - Limiting member
[0077] 283 - First elastic member;
[0078] 3 - Conveying device.
[0079] The accompanying drawings here are incorporated into and constitute a part of this specification, showing embodiments consistent with this application, and are used together with the specification to explain the principles of this application. Detailed implementation manners
[0080] For a better understanding of the technical solutions of this application, the embodiments of this application will be described in detail below with reference to the accompanying drawings.
[0081] It should be clear that the described embodiments are only a part of the embodiments of this application, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without creative efforts belong to the scope of protection of this application.
[0082] The terms used in the embodiments of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The singular forms of "a", "the" and "said" used in the embodiments of this application and the appended claims are also intended to include the plural forms unless the context clearly indicates otherwise.
[0083] It should be understood that the term " / and / " used herein is only a description of the associated relationship of associated objects, indicating that there can be three relationships. For example, a and / or b can represent: a exists alone, a and b exist simultaneously, and b exists alone. In addition, the character " / " herein generally represents an "or" relationship between the associated objects before and after.
[0084] Embodiments of the present application provide a recycling device for recycling chips generated during machining processes, such as Figure 1 shown, the recycling device includes a chip separation device 1, a solid-liquid separation device 2, and a conveying device 3. Among them, the chip separation device 1 can remove impurities mixed in the chips for subsequent recycling of the chips. The recycled chips can be reprocessed, thus avoiding raw material loss and reducing production costs; the solid-liquid separation device 2 can remove the cutting fluid attached to the chips for subsequent purification of the cutting fluid. The purified cutting fluid can be reused, thus avoiding environmental pollution and reducing production costs; the conveying device 3 is located between the chip separation device 1 and the solid-liquid separation device 2 and is used to convey the chips separated by the solid-liquid separation device 2 into the chip separation device 1. Therefore, the recycling device in this embodiment can successively separate the collected chips from the chip pile and the cutting fluid, and then separate the chips from the impurities, thereby simultaneously realizing the recycling of the cutting fluid and the chips, which is beneficial to improving the working efficiency of the recycling work.
[0085] During the process of separating the chip pile from the cutting fluid, as Figure 2 , Figure 3 and Figure 4 shown, the solid-liquid separation device 2 includes a first box body 21 and a second box body 22. The first box body 21 and the second box body 22 are distributed along the height direction of the solid-liquid separation device 2. Among them, the first box body 21 includes a first cavity 211, and the second box body 22 includes a second cavity 221.
[0086] In the embodiments of the present application, the first cavity 211 of the first box body 21 is used to accommodate the collected chip pile, and the second cavity 221 of the second box body 22 is used to accommodate the separated cutting fluid. Specifically, the solid-liquid separation device 2 further includes a first filter plate 23. The first cavity 211 and the second cavity 221 are connected through the first filter holes of the first filter plate 23. When the staff places the collected chip pile in the first cavity 211, the cutting fluid attached to the chips will flow downward along the height direction of the solid-liquid separation device 2 under the action of gravity and flow into the second cavity 221 through the first filter holes of the first filter plate 23 to achieve the separation between the chip pile and the cutting fluid.
[0087] Therefore, the solid-liquid separation device 2 in this embodiment can use the pore size of the first filter hole to filter the collected chip pile to achieve solid-liquid separation, and the filtering method through the filter hole is easy to achieve, which is conducive to reducing the difficulty of the overall design and manufacturing of the solid-liquid separation device 2, thereby reducing the production cost. At the same time, since the chip pile contains chips and impurities, when the pore size of the first filter hole is small, the first filter plate 23 can also retain the chip pile in the first cavity 211, reducing the possibility of chips and / or impurities falling into the second cavity 221 through the first filter hole, so that the cutting fluid collected by the second cavity 221 is less likely to contain solid impurities, thereby facilitating the subsequent purification of the cutting fluid.
[0088] The solid-liquid separation device 2 also includes a first rotating shaft 25, and the first box body 21 and the second box body 22 are rotatably connected via the first rotating shaft 25, so that the first box body 21 can rotate around the first rotating shaft 25 relative to the second box body 22 along the height direction of the solid-liquid separation device 2. After the chip pile and the cutting fluid are separated, the staff can control the dumping of the first box body 21 to enable the solid-liquid separation device 2 to introduce the separated chip pile into the conveying device 3, thereby reducing the process of manual transfer of the chip pile, which is conducive to reducing the demand for labor and improving work efficiency.
[0089] The solid-liquid separation device 2 also includes a locking assembly 28, which is used to limit the relative rotation between the first box body 21 and the second box body 22, thereby reducing the possibility of relative movement between the first box body 21 and the second box body 22 due to accidental touch during the separation of the chip pile and the cutting fluid, thereby reducing the possibility of the collected chip pile escaping from the first cavity 211 and polluting the working environment, thereby improving the stability and reliability of the solid-liquid separation device 2 during operation. Specifically, the locking assembly 28 is located on the side away from the first rotating shaft 25, and the locking assembly 28 is arranged on the side of the solid-liquid separation device 2 away from the first rotating shaft 25, and the first rotating shaft 25 and the locking assembly 28 are arranged at opposite ends of the solid-liquid separation device 2, which makes it more convenient for the staff to change the matching state between the first box body 21 and the second box body 22, thereby improving the practicality of the solid-liquid separation device 2.
[0090] In a specific embodiment, Figure 5 As shown, the locking assembly 28 includes a snap ring 281 and a hook 282 that cooperates with the snap ring 281 . One of the first box body 21 and the second box body 22 is provided with the snap ring 281 , and the other is provided with the hook 282 .
[0091] In the embodiment of the present application, the connection mode of the snap ring 281 and the snap hook 282 is simple in structure and easy to implement, which is beneficial to reducing the cost of designing and manufacturing the solid-liquid separation device 2 .
[0092] In a specific embodiment,Figure 5 , Figure 6 and Figure 7 As shown in Figure 5 , Figure 6 and Figure 7 , a snap ring 281 is provided on the first box body 21, and a hook 282 is provided on the second box body 22. The hook 282 includes a connected body 282a, a clamping member 282b and a pedal 282c. The pedal 282c and the clamping member 282b are located at both ends of the body 282a. Among them, the staff can drive the locking assembly 28 through the pedal 282c. The hook 282 can cooperate or disengage with the snap ring 281 through the clamping member 282b. At the same time, the body 282a of the hook 282 can be rotatably connected to the second box body 22 through the second rotating shaft 26.
[0093] In the embodiment of the present application, when the solid-liquid separation device 2 is in the locked state, the staff only needs to step on the pedal 282c to unlock the solid-liquid separation device 2, so as to pour the first box body 21 and introduce the chips after solid-liquid separation into the conveying device 3. During the unlocking process of the solid-liquid separation device 2, when the staff applies an external force to the pedal 282c of the hook 282, the body 282a can rotate relative to the second box body 22 along the first direction x around the second rotating shaft 26, so as to drive the clamping member 282b to disengage from the snap ring 281, and then realize the unlocking of the solid-liquid separation device 2. At this time, the first box body 21 can rotate relative to the second box body 22 along the second direction y around the first rotating shaft 25.
[0094] The locking assembly 28 further includes a first elastic member 283. One end of the first elastic member 283 is connected to the second box body 22, and the other end is connected to the side of the body 282a close to the clamping member 282b. During the unlocking process of the solid-liquid separation device 2, the first elastic member 283 is stretched. When the staff cancels the external force applied to the pedal 282c, the first elastic member 283 can contract under the action of the resilience force, so as to drive the body 282a to rotate relative to the second box body 22 along the second direction y around the second rotating shaft 26, so that the clamping member 282b is clamped and matched with the snap ring 281, and then the locking of the solid-liquid separation device 2 is realized. At this time, the first box body 21 cannot rotate relative to the second box body 22. Among them, the first direction x is opposite to the second direction y, and the hook 282 can also be automatically reset through the first elastic member 283, which is beneficial to improving the automation degree of the locking device 28 and more in line with the actual use requirements.
[0095] In a specific embodiment, as Figure 5 , Figure 6 and Figure 7 shown, the clamping member 282b is rotatably connected to the body 282a through a third rotating shaft 27. The hook 282 further includes a second elastic member 282d, and both ends of the second elastic member 282d are respectively connected to the body 282a and the clamping member 282b.
[0096] In the embodiment of the present application, when a staff member applies an external force to the pedal 282c to make the first box body 21 in a tilted state, the staff member can first cancel the external force applied to the pedal 282c, so that the hook 282 can automatically reset under the action of the first elastic member 283. At this time, the first box body 21 is still in a tilted state, the snap ring 281 and the hook 282 are not engaged, and the solid-liquid separation device 2 is in an unlocked state.
[0097] During the reset process of the first box body 21, the first box body 21 rotates around the first rotating shaft 25 relative to the second box body 22 along the first direction x, and the snap ring 281 of the first box body 21 abuts against the engaging member 282b of the locking assembly 28. At the same time, the first box body 21 will continue to rotate along the first direction x, thereby driving the engaging member 282b to rotate around the third rotating shaft 27 relative to the body 282a along the second direction y, and further causing the second elastic member 282d to be compressed and contracted.
[0098] After the first box body 21 is reset, the snap ring 281 and the engaging member 282b are disengaged from abutting, and the second elastic member 282d can extend under the action of the resilience force, thereby driving the engaging member 282b to rotate around the third rotating shaft 27 relative to the body 282a along the first direction x. At this time, the engaging member 282b extends into the snap ring 281, and the snap ring 281 and the hook 282 are engaged, and the first box body 21 cannot rotate relative to the second box body 22.
[0099] Therefore, the engaging member 282b in this embodiment can be automatically reset through the second elastic member 282d, so that during the process of guiding the chip pile into the conveying device 3, it is not necessary to continuously apply an external force to the pedal 282c, making the transfer work easier.
[0100] In a specific embodiment, as Figure 5 、 Figure 6 and Figure 7 shown, the hook 282 further includes a limiting member 282e, and the limiting member 282e is fixedly connected to the body 282a. During the rotation of the body 282a relative to the second box body 22, the limiting member 282e can abut against the side wall of the second box body 22 to limit the rotation stroke of the body 282a.
[0101] In the embodiment of the present application, since the limiting member 282e is fixedly connected to the main body 282a, the limiting member 282e can move synchronously when the main body 282a rotates relative to the second box body 22. When the staff applies an external force to the pedal 282c to make the first box body 21 in a tilted state, the staff can cancel the external force applied to the pedal 282c, so that the hook 282 can automatically reset under the action of the first elastic member 283. During the reset process of the hook 282, the main body 282a rotates around the second rotating shaft 26 relative to the second box body 22 along the second direction y. When the limiting member 282e abuts against the side wall of the second box body 22, the main body 282a stops rotating, and the hook 282 completes the reset.
[0102] Wherein, at least a part of the limiting member 282e extends towards the second box body 22, so that when the locking assembly 28 is in the initial state (that is, the staff does not apply an external force to the pedal 282c), the limiting member 282e can abut against the side wall of the second box body 22 to limit the rotation stroke of the main body 282a, thereby ensuring that the hook 282 can be in a preset position after automatic reset, and reducing the possibility that at least a part of the hook 282 extends into the second box body 22, thereby avoiding the risk that the first box body 21 presses the hook 282 when resetting, resulting in the inability of the solid-liquid separation device 2 to achieve automatic locking.
[0103] In a specific embodiment, as Figure 4 shown, the second box body 22 further includes a third cavity 222. Along the height direction of the solid-liquid separation device 2, the third cavity 222 is located between the first cavity 211 and the second cavity 221. The solid-liquid separation device 2 further includes a second filter plate 24. Along the height direction of the solid-liquid separation device 2, the third cavity 222 is communicated with the first cavity 211 through the first filter holes of the first filter plate 23, and the third cavity 222 is communicated with the second cavity 221 through the second filter holes of the second filter plate 24.
[0104] In the embodiment of the present application, the first cavity 211 is used to accommodate the collected chip pile, the second cavity 221 is used to accommodate the separated cutting fluid, and the third cavity 222 is used to accommodate the filtered impurities. Among them, the first filter plate 23 and the second filter plate 24 are spaced apart along the height direction of the solid-liquid separation device 2, and the sizes of the first filter holes and the second filter holes can be gradually reduced in sequence to further improve the separation effect of the solid-liquid separation device 2, so that the possibility that the cutting fluid collected in the second cavity 221 contains solid impurities is relatively low, thereby facilitating subsequent purification treatment of the cutting fluid.
[0105] Specifically, after the staff places the collected chips in the first cavity 211, the cutting fluid adhering to the chips will flow downward along the height direction of the solid-liquid separation device 2 under the action of gravity. At the same time, smaller impurities can also be driven by the cutting fluid to flow into the third cavity 222 through the first filtering holes of the first filter plate 23. When the cutting fluid and impurities flow into the third cavity 222, the cutting fluid can flow into the second cavity 221 through the second filtering holes of the second filter plate 24, and the smaller impurities are blocked in the third cavity 222 by the second filter plate 24.
[0106] In other embodiments, the second casing 22 may further include a plurality of third cavities 222. Along the height direction of the solid-liquid separation device 2, the plurality of third cavities 222 are all located between the first cavity 211 and the second cavity 221. The solid-liquid separation device 2 may further include a third filter plate. Along the height direction of the solid-liquid separation device 2, the third cavity 222 communicates with the first cavity 211 through the first filtering holes of the first filter plate 23, the third cavity 222 communicates with the second cavity 221 through the second filtering holes of the second filter plate 24, and adjacent two third cavities 222 communicate with each other through the third filtering holes of the third filter plate. When there are a plurality of third cavities 222 and third filter plates in the solid-liquid separation device 2, the cutting fluid and impurities can flow into the adjacent third cavity 222 from the uppermost third cavity 222 (i.e., the third cavity 222 communicating with the first cavity 211), and then flow into the lowermost third cavity 222 (i.e., the one communicating with the second cavity 221), so that finally only the cutting fluid can flow into the second cavity 221. Thus, by means of repeated filtration, the smaller impurities are retained in each third cavity 222 to further reduce the possibility of the impurities falling into the second cavity 221 through the second filtering holes. In a possible implementation manner, the sizes of the third filtering holes of the plurality of third filter plates may decrease sequentially along the height direction of the solid-liquid separation device 2 to further improve the separation effect of the solid-liquid separation device 2 on small-particle impurities.
[0107] As Figure 8 shown, the chip separation device 1 includes a filter 12 and a vibration module 13. The vibration module 13 is installed on the filter 12. The filter 12 is used for filtering chips, and the vibration module 13 is used for driving the filter 12 to vibrate. As Figure 9 shown, the vibration module 13 includes a driving member 131 and a moving member 132. The driving member 131 has a driving shaft 131a. The moving member 132 is connected to the driving shaft 131a. The moving member 132 can rotate relative to the driving member 131 under the drive of the driving shaft 131a, and the connection position of the driving shaft 131a and the moving member 132 deviates from the centroid of the moving member 132.
[0108] In the embodiment of the present application, the moving part 132 is connected to the driving shaft 131a. Therefore, when the driving part 131 drives the moving part 132 to rotate through the driving shaft 131a, the connection position between the driving shaft 131a and the moving part 132 is the rotation center of the moving part 132. In the direction perpendicular to the axis of the driving shaft 131a, the centroid of the moving part 132 does not coincide with the rotation center of the moving part 132, so that the moving part 132 can generate vibration during rotation, and further enables the vibration module 13 to provide vibration for the filter 12, so as to separate chips and impurities by vibration. Specifically, during the vibration of the filter 12, both the chips and the impurities can move along the height direction of the chip separation device 1, so that the chips and the impurities collide with each other, thereby realizing the separation of the two, so as to perform the screening work subsequently.
[0109] Therefore, the chip separation device 1 in the embodiment of the present application can separate chips and impurities by vibration, which is beneficial to improving work efficiency, and the automatic separation of the chip pile can be realized through the vibration module 13, which is beneficial to improving the automation degree of the chip separation device 1 and more conforms to the actual use requirements. At the same time, replacing manual labor with automated equipment can reduce the demand for labor during the screening process, which is beneficial to reducing labor costs.
[0110] In a specific embodiment, as Figure 8 shown, the chip separation device 1 further includes a frame 11, the filter 12 is installed on the frame 11, the filter 12 includes a cage 121, mounting disks 122 are connected to both sides of the cage 121 along the width direction, the mounting disks 122 are detachably connected to the cage 121, and the vibration module 13 is installed on the mounting disks 122.
[0111] In the embodiment of the present application, the filter 12 further includes a screen, the screen is installed in the cage 121. After the solid-liquid separation device 2 imports the chip pile after solid-liquid separation into the conveying device 3, under the action of the conveying device 3, the chip pile is conveyed into the filter 12 of the chip separation device 1. Specifically, the chip pile is placed on the screen of the filter 12 so that the subsequent vibration module 13 can drive the filter 12 to vibrate, thereby screening the chips and impurities. Among them, the vibration module 13 can be installed on both sides of the cage 121 along its width direction through the mounting disks 122. During the operation of the chip separation device 1, the vibration module 13 can transmit the vibration to the cage 121 through the mounting disks 122, thereby driving the cage 121 to vibrate along the height direction of the chip separation device 1, and further driving the chips and impurities in the filter 12 to move along the height direction of the chip separation device 1 for screening, so as to realize the separation of the chips and impurities.
[0112] In a possible implementation, the mounting disk 122 can rotate relative to the cage 121 so that the vibration modules 13 on both sides in the width direction of the cage 121 can be at the same angle, thereby making the vibration received by the cage 121 more stable and further improving the working stability of the chip separation device 1.
[0113] As Figure 8 shown, the cage 121 further includes a discharge port 123, and the screen can be inclined along the length direction of the cage 121. The discharge port 123 and the vibration module 13 are oppositely arranged at both ends of the cage 121 along its length direction. During the operation of the chip separation device 1, the vibration generated by the vibration module 13 can cause the chips and impurities on the screen to move along the height direction of the chip separation device 1. At the same time, the inclined screen can make the chips and impurities move towards the discharge port 123, so that the separated impurities can flow out of the filter 12 through the discharge port 123, facilitating subsequent centralized treatment and reducing the possibility of impurities polluting the working environment.
[0114] In a possible implementation, the filter 12 further includes an elastic member. The cage 121 is mounted on the frame 11 through the elastic member to play a role in vibration reduction during the operation of the chip separation device 1, reducing the possibility of vibration being transmitted to the frame 11 and causing the frame 11 to shake, thereby improving the overall structural stability of the chip separation device 1.
[0115] In a specific implementation, as Figure 9 shown, the moving member 132 includes a first moving member 132a and a second moving member 132b. The first moving member 132a is fixedly connected to the drive shaft 131a, and the second moving member 132b is detachably connected to the drive shaft 131a so that the drive shaft 131a drives the first moving member 132a and the second moving member 132b to rotate.
[0116] In the embodiment of the present application, by setting the first moving member 132a to be fixedly connected to the drive shaft 131a and the second moving member 132b to be detachably connected to the drive shaft 131a, the control of the vibration magnitude generated by the vibration module 13 can be realized. Specifically, in the direction perpendicular to the axis of the drive shaft 131a, when the centroid of the first moving member 132a coincides with the centroid of the second moving member 132b, the vibration generated by the moving member 132 during rotation is larger. When the centroid of the first moving member 132a is displaced from the centroid of the second moving member 132b, the vibration generated by the moving member 132 during rotation is smaller. Among them, when the distance between the centroid of the first moving member 132a and the centroid of the second moving member 132b in the circumferential direction of the drive shaft 131a gradually increases, the vibration generated by the moving member 132 during rotation also gradually decreases.
[0117] Therefore, the chip separation device 1 in this embodiment can adjust the vibration magnitude generated by the vibration module 13 by adjusting the positional relationship between the second moving member 132b and the first moving member 132a, which is beneficial to improving the control accuracy of vibration, avoiding the possibility that excessive vibration causes chips and impurities to splash out of the chip separation device 1 and pollute the working environment, and at the same time, avoiding the possibility that too small vibration causes incomplete separation of chips and impurities.
[0118] In a specific implementation manner, as Figure 9 shown, both the first moving member 132a and the second moving member 132b are sector structures.
[0119] In the embodiment of the present application, when both the first moving member 132a and the second moving member 132b are sector structures, stable vibration can be provided during the rotation of the moving member 132, which is beneficial to improving the stability and reliability of the vibration module 13 during operation. At the same time, when adjusting the positional relationship between the second moving member 132b and the first moving member 132a, the staff can directly judge whether the vibration generated by the vibration module 13 increases or decreases through the overlapping area of the two sector structures, thereby reducing the possibility of mistakes made by the staff during the adjustment process. In addition, the sector-structured moving member 132 is convenient for production and processing, which is beneficial to reducing production costs.
[0120] In a specific implementation manner, as Figure 9 shown, the central angles of the first moving member 132a and the second moving member 132b are the same, and the radii of the first moving member 132a and the second moving member 132b are the same.
[0121] In the embodiments of the present application, when the central angles and radii of the first moving member 132a and the second moving member 132b are the same, the first moving member 132a and the second moving member 132b can be moving members 132 of the same structure, so that the two can generate vibrations of the same magnitude during rotation, thereby ensuring the stability and reliability of the vibration module 13 during operation. Specifically, when the projections of the first moving member 132a and the second moving member 132b along the axis direction of the drive shaft 131a coincide, the two can generate vibrations in the same direction during rotation, so that the vibration generated by the vibration module 13 is relatively large, which is beneficial to improving the separation efficiency of chips and impurities. And because the central angles and radii of the first moving member 132a and the second moving member 132b are the same, when the two are centrosymmetric with respect to the center of the drive shaft 131a, the vibrations generated by the first moving member 132a and the second moving member 132b during rotation are the same in magnitude and opposite in direction, resulting in a relatively small overall vibration of the vibration module 13. Therefore, when the central angles and radii of the first moving member 132a and the second moving member 132b are the same, setting the projections of the two along the axis direction of the drive shaft 131a to coincide can avoid the possibility of the vibration module 13 generating a relatively small vibration, thereby ensuring the reliability of the vibration module 13 during operation.
[0122] In a specific embodiment, as Figure 9 shown, along the axis direction of the drive shaft 131a, the first moving member 132a and the second moving member 132b are in contact with each other, increasing the contact area between the two, reducing the possibility of relative movement between the first moving member 132a and the second moving member 132b, so that the first moving member 132a and the second moving member 132b can form a whole, in order to provide a more stable vibration during rotation.
[0123] In a specific embodiment, as Figure 9 and Figure 10 shown, the first moving member 132a is provided with a plurality of uniformly distributed first positioning holes 132a1, and the second moving member 132b is provided with a plurality of uniformly distributed second positioning holes 132b1. The first positioning holes 132a1 can be aligned with any of the second positioning holes 132b1, so as to improve the control accuracy of the vibration magnitude, so that the chips and impurities can complete the screening work within a fixed time and realize the separation of the two. Specifically, the first positioning holes 132a1 and the second positioning holes 132b1 can be connected by positioning pins or bolts to reduce the possibility of relative movement between the first moving member 132a and the second moving member 132b during rotation, thereby improving the stability and reliability of the connection between the two.
[0124] In a specific embodiment, as Figure 9As shown, on both sides of the driving member 131 along the axial direction of the driving shaft 131a, there are moving members 132.
[0125] In the embodiment of the present application, when the moving member 132 is only provided on one side of the driving member 131, only one side of the driving shaft 131a is stressed, resulting in poor balance of the driving member 131 during operation. Therefore, by arranging the moving members 132 on both sides of the driving member 131 along the axial direction of the driving shaft 131a, the balance of the driving member 131 during operation can be improved. At the same time, the moving members 132 on both sides of the driving member 131 can rotate synchronously, and when the moving members 132 on both sides of the driving member 131 overlap in the projection along the axial direction of the driving shaft 131a, it is beneficial to improve the stability and reliability of the vibration module 13 during vibration.
[0126] In a specific embodiment, as Figure 8 , Figure 11 , Figure 12 and Figure 13 shown, the chip separation device 1 further includes a blowing component 143 and a storage box 15, and the blowing component 143 and the storage box 15 are distributed on both sides of the filter 12 along the height direction of the chip separation device 1.
[0127] In the embodiment of the present application, the blowing component 143 is used to clean the screen of the filter 12, prevent chips from hanging on the mesh holes of the screen, and reduce the possibility of the screen being blocked during the separation process. The storage box 15 is used to hold the separated chips for subsequent centralized processing.
[0128] Specifically, as Figure 8 and Figure 11 shown, the chip separation device 1 further includes a mounting frame 141 and a guide rail 142. The mounting frame 141, the guide rail 142 and the blowing component 143 form the cleaning device of the chip separation device 1. Among them, the blowing component 143 is used to spray gas onto the screen to achieve the cleaning of the screen; the blowing component 143 is installed on the machine frame 11 through the mounting frame 141, and in the height direction of the chip separation device 1, the blowing component 143 can be aligned with the screen; specifically, the mounting frame 141 is distributed on both sides of the filter 12 along the width direction of the filter 12, the blowing component 143 is installed on the mounting frame 141 through the guide rail 142, and both the mounting frame 141 and the guide rail 142 extend along the length direction of the filter 12, so that the blowing component 143 can move along the length direction of the filter 12, thereby increasing the cleaning area of the blowing component 143 and reducing the possibility of omission during the cleaning process.
[0129] In a specific embodiment, as Figure 12 and Figure 13As shown in the figure, the inside of the air blowing assembly 143 has a cavity. The side wall of the air blowing assembly 143 is provided with an air inlet 143a, and one side of the air blowing assembly 143 facing the filter 12 has an air outlet 143b. Among them, along the height direction of the chip separation device 1, the cross-sectional area of the cavity gradually decreases, so that the gas can be compressed through the cavity after flowing into the cavity through the air inlet 143a, so as to increase the pressure of the gas flowing out through the air outlet 143b, so as to blow off the chips hanging on the screen or disperse the piled-up chips hooked together, thereby improving the cleaning effect of the cleaning device 14. Among them, the air outlet 143b extends along the width direction of the filter 12, and the air outlet 143b is a strip structure, so as to expand the coverage area of the gas blown out by the air blowing assembly 143.
[0130] As Figure 13 shown, the width of the air outlet 143b is a, and a satisfies 0.05mm ≤ a ≤ 0.1mm.
[0131] Specifically, the width a of the air outlet 143b can be 0.05mm, 0.06mm, 0.07mm, 0.08mm, 0.09mm, 0.1mm, etc. When a satisfies 0.05mm ≤ a ≤ 0.1mm, the width of the air outlet 143b is appropriate, so that the pressure of the gas blown out by the air blowing assembly 143 is appropriate, so that the chips hanging on the screen can be blown into the storage box 15 or the piled-up chips hooked together can be dispersed, which is beneficial to improving the cleaning effect of the cleaning device 14. At the same time, the gas blown out by the air blowing assembly 143 is not enough to blow out the chips and / or impurities from the filter 12, so that the possibility of the chips and impurities polluting the working environment is relatively low, thus ensuring the cleanliness of the working environment.
[0132] Therefore, the cleaning device 14 in this embodiment can not only clean the screen, but also separate the chips and impurities, which is beneficial to improving the working efficiency of the separation work and the cleaning work. At the same time, the automatic cleaning of the chip separation device 1 can be realized through the cleaning device 14, without manually cleaning the screen, thereby reducing the demand for labor in the working process, being beneficial to reducing the labor cost, and being more in line with the actual use requirements.
[0133] In summary, the solid-liquid separation device 2 can achieve automatic separation between the chip pile and the cutting fluid, the chip separation device 1 can achieve automatic separation between the chips and impurities, and the conveying device 3 can automatically convey the chip pile separated by the solid-liquid separation device 2 into the chip separation device 1, which is beneficial to improving the overall automation degree of the recycling equipment and better meeting the actual use requirements. At the same time, replacing manual labor with automated equipment can reduce the demand for labor during the recycling process, which is beneficial to reducing labor costs. Moreover, the automated equipment also has the characteristics of high working efficiency and can improve the working efficiency of the recycling work. In addition, the recycling equipment provided in this application can first achieve automatic recycling of the cutting fluid through the solid-liquid separation device 2, and then achieve automatic recycling of the chips through the chip separation device 1, thereby reducing the possibility of leakage of chips, impurities, and cutting fluid during the recycling process. Moreover, the recycled cutting fluid and chips can both be reused after passing through the recycling process, which is beneficial to reducing production costs.
[0134] The structure, features, and effects of this application have been described in detail based on the embodiments shown in the drawings. The above description is only the preferred embodiment of this application, but this application is not limited to the scope defined by the drawings. Any changes made according to the concept of this application, or equivalent embodiments modified to equivalent changes, should still be within the protection scope of this application as long as they do not exceed the spirit covered by the description and the drawings.
Claims
1. A recycling device, characterized in that: The recycling equipment comprises: Solid-liquid separation device (2); A chip separation device (1), the chip separation device (1) comprising a filter (12) and a vibration module (13), the vibration module (13) being mounted on the filter (12), the filter (12) being used for filtering chips, the vibration module (13) comprising a driving member (131) and a moving member (132), the driving member (131) having a driving shaft (131a), the moving member (132) being connected to the driving shaft (131a), the moving member (132) being able to rotate relative to the driving member (131) under the drive of the driving shaft (131a), and the connection position between the driving shaft (131a) and the moving member (132) being offset from the centroid of the moving member (132), the vibration module (13) being used for driving the filter (12) to vibrate; A conveying device (3), the conveying device (3) is located between the solid-liquid separation device (2) and the chip separation device (1), and is used to convey the chips separated by the solid-liquid separation device (2) to the filter (12).
2. The recycling device according to claim 1, characterized in that: The moving part (132) comprises a first moving part (132a) and a second moving part (132b), wherein the first moving part (132a) is fixedly connected to the driving shaft (131a), and the second moving part (132b) is detachably connected to the driving shaft (131a), so that the driving shaft (131a) drives the first moving part (132a) and the second moving part (132b) to rotate.
3. The recycling device according to claim 2, characterized in that: The first moving part (132a) and the second moving part (132b) are both fan-shaped structures.
4. The recycling device according to claim 3, characterized in that: The first moving part (132a) and the second moving part (132b) have the same central angle, and the first moving part (132a) and the second moving part (132b) have the same radius.
5. The recycling device according to claim 1, characterized in that: Along the axial direction of the driving shaft (131a), both sides of the driving member (131) are provided with the moving member (132).
6. The recycling device according to claim 1, characterized in that: The chip separation device (1) further comprises an air blowing assembly (143) and a storage box (15), wherein the air blowing assembly (143) and the storage box (15) are distributed on both sides of the filter (12) along the height direction of the chip separation device (1).
7. The recycling device according to claim 6, characterized in that: The blowing component (143) has an air outlet (143b) on a side facing the filter (12); the air outlet (143b) is a strip-shaped structure; the width of the air outlet (143b) is a, and a satisfies 0.05 mm ≤ a ≤ 0.1 mm.
8. The recycling device according to claim 1, characterized in that: The solid-liquid separation device (2) comprises a first box (21) and a second box (22), the first box (21) and the second box (22) are distributed along the height direction of the solid-liquid separation device (2), the first box (21) comprises a first cavity (211), and the second box (22) comprises a second cavity (221); The solid-liquid separation device (2) further comprises a first filter plate (23), a first rotating shaft (25) and a locking assembly (28); the first cavity (211) and the second cavity (221) are connected via a first filter hole of the first filter plate (23); the first housing (21) and the second housing (22) are rotatably connected via the first rotating shaft (25) so that the first housing (21) can rotate relative to the second housing (22); the locking assembly (28) is located on a side away from the first rotating shaft (25); and the locking assembly (28) is used to limit the relative rotation of the first housing (21) and the second housing (22).
9. The recycling device according to claim 8, characterized in that: The locking assembly (28) comprises a snap ring (281) and a hook (282) matched with the snap ring (281); one of the first box body (21) and the second box body (22) is provided with the snap ring (281), and the other is provided with the hook (282); The first box body (21) is provided with a snap ring (281), and the second box body (22) is provided with a snap hook (282); The hook (282) includes a connected body (282a), a clamping member (282b) and a pedal (282c), and the locking assembly (28) also includes a first elastic member (283). The pedal (282c) and the clamping member (282b) are located at two ends of the body (282a). The body (282a) is rotationally connected to the second box (22) via a second rotating shaft (26), and two ends of the first elastic member (283) are respectively connected to the second box (22) and the hook (282).
10. The recycling device according to claim 8, characterized in that The second box (22) further comprises at least one third cavity (222), and along the height direction of the solid-liquid separation device (2), the at least one third cavity (222) is located between the first cavity (211) and the second cavity (221); The solid-liquid separation device (2) further comprises a second filter plate (24) and a third filter plate; along the height direction of the solid-liquid separation device (2), the third cavity (222) is connected to the first cavity (211) via the first filter plate (23); the third cavity (222) is connected to the second cavity (221) via the second filter hole of the second filter plate (24); and two adjacent third cavities (222) are connected via the third filter hole of the third filter plate.