Precise high-frequency pipe welding equipment for welding pipe machining

By designing a precision high-frequency welded pipe equipment including workbench, transmission roller, high-frequency heating assembly, U-shaped plate, screw rod, lift block, drive block, lift plate, grinder and other components, the problem that existing welded pipe equipment cannot polish the welded burrs at the first time is solved, and high efficiency and high quality of welded pipe processing are achieved.

CN222903444UActive Publication Date: 2025-05-27TANGSHAN FENGNAN LITUO STEEL TUBE CO LTD
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Patent Information

Application Number
CN202420324219.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-21
Publication Date
2025-05-27
Estimated Expiration
2034-02-21

AI Technical Summary

Technical Problem

Existing welded pipe equipment cannot grind the burrs at the welding as soon as possible after the production of high-frequency welded pipes is completed, resulting in staff needing to perform subsequent grinding, which increases the workload and processing time and reduces processing efficiency.

Method used

A precision high-frequency welded pipe equipment for welding pipe processing is designed, including workbench, transmission roller, high-frequency heating components, U-shaped plate, screw rod, lifting block, drive block, lifting plate, grinding machine and other components. Through the coordinated work of these components, rapid grinding of burrs at the welding is achieved.

Benefits of technology

The rapid grinding of burrs on the welded pipe is achieved, avoiding subsequent grinding work by staff, reducing the workload of staff, and improving the efficiency of welded pipe processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses precise high-frequency pipe welding equipment for welded pipe processing, and particularly relates to the technical field of welded pipe processing, which comprises a working table, a plurality of transmission rollers distributed in an array are fixedly arranged on the upper surface of one side of the working table, and a high-frequency heating assembly is fixedly arranged on the upper surface of one side, close to the transmission rollers, of the working table. A U-shaped plate is fixedly arranged on the upper surface of the side, away from the conveying rollers, of the workbench, first grooves distributed in a mirror image mode are formed in the opposite sides of the U-shaped plate, and lead screws are rotationally arranged in the first grooves. According to the welding pipe burr polishing device, the effect that burrs at the welding position of a welding pipe can be rapidly polished is achieved, when the welding pipe is polished, the welded welding pipe can be polished at the first time, it is avoided that follow-up workers polish the burrs on the welding position, the workload of the workers is reduced, and the machining efficiency of the welding pipe is also improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of welded pipe processing, in particular to a precision high-frequency welded pipe device for welded pipe processing. Background Technique

[0002] High-frequency welded pipe is a commonly used welding process for producing pipes in industries such as electric power, petroleum, natural gas, chemical industry, and HVAC. It uses high-frequency current to weld pipes through induction heating, featuring high efficiency, high quality, and energy conservation.

[0003] After the production of high-frequency welded pipes is completed, there will be a large number of burrs at the welding joints of the high-frequency welded pipes. Existing welded pipe equipment cannot polish the burrs at the welding joints of high-frequency welded pipes in a timely manner. Instead, workers need to polish the burrs at the welding joints of high-frequency welded pipes later, which not only greatly increases the workload of the workers but also increases the processing time of high-frequency welded pipes and reduces the processing efficiency of high-frequency welded pipes.

[0004] Therefore, we propose a precision high-frequency welded pipe device for welded pipe processing to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a precision high-frequency welded pipe device for welded pipe processing to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A precision high-frequency welded pipe device for welded pipe processing, including a workbench. On one side of the upper surface of the workbench, a plurality of transmission rollers are fixedly arranged in an array distribution. On the upper surface of the workbench near the transmission rollers, a high-frequency heating component is fixedly arranged. On the upper surface of the workbench far from the transmission rollers, a U-shaped plate is fixedly arranged. On the opposite sides of the U-shaped plate, first grooves are provided in a mirror image distribution. In the first grooves, lead screws are rotatably arranged. Threaded sleeves are sleeved on the outer parts of the lead screws. The lifting blocks are slidably arranged in the first grooves. On one side of the lifting blocks, driving blocks are fixedly arranged. The driving blocks are fixedly arranged together at one end close to each other to form a lifting plate. On the lower surface of the lifting plate, a grinding machine is fixedly arranged. A driving plate is arranged directly below the workbench. At the four corners of the upper surface of the driving plate, lifting rods are fixedly arranged. The lifting rods slidably penetrate through the workbench, and the tops of the lifting rods are fixedly arranged together to form a placement plate.

[0007] Preferably, vertical plates are fixedly arranged at the four corners of the upper surface of the placing plate. The vertical plates are symmetrically distributed in two groups. At the top of each group of vertical plates, a stabilizing plate is fixedly arranged. A second groove is formed at the bottom of the stabilizing plate. A double-headed screw is rotatably arranged in the second groove. Symmetrically distributed moving blocks are sleeved on the outer thread of the double-headed screw. The moving blocks are slidably arranged in the second groove. The bottom end of the moving block is fixedly provided with a moving plate. The bottom end of the moving plate is fixedly provided with a positioning assembly.

[0008] Preferably, the top of the lead screw rotates through the top end of the U-shaped plate and is placed outside. The lead screws are connected by belt drive.

[0009] Preferably, a first motor is arranged at the top end of one of the lead screws. One of the lead screws is coaxially and fixedly installed with the driving end of the first motor.

[0010] Preferably, a plurality of symmetrically distributed support rods are fixedly arranged on the lower surface of the workbench. The bottom ends of the support rods are jointly and fixedly provided with a bottom plate.

[0011] Preferably, a driving rod is fixedly arranged on the lower surface of the driving plate. A cylinder is arranged at the bottom end of the driving rod. The driving end of the cylinder is coaxially and fixedly installed with the driving rod.

[0012] Preferably, one end of the double-headed screw rotates through one side wall of the stabilizing plate and is placed outside. Two obliquely arranged gears are fixedly arranged at one end of the double-headed screw. A connecting rod is jointly and fixedly arranged between the obliquely arranged gears. A limiting plate is rotatably sleeved on the outer part of the connecting rod. One side of the limiting plate is fixedly installed with one side of the vertical plate.

[0013] Preferably, one end of one of the double-headed screws far away from the obliquely arranged gears rotates through one side wall of the stabilizing plate. A second motor is arranged at one end of one of the double-headed screws far away from the obliquely arranged gears. One of the double-headed screws is coaxially and fixedly installed with the driving end of the second motor.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] 1. By arranging the lead screw, lifting block, driving block, lifting plate, grinding machine, driving plate, lifting rod, and placing plate, the effect of quickly grinding the burrs at the welding joint of the welded pipe can be achieved. When processing the welded pipe, the welded pipe after welding can be ground immediately, avoiding the subsequent grinding of the burrs on the welding by the staff, which not only reduces the workload of the staff but also improves the processing efficiency of the welded pipe.

[0016] 2. By setting a double-headed screw rod, a moving block, a moving plate, and a positioning component, the effect of fixing the welding is achieved. When grinding the welding, it prevents the welded pipe from moving, improves the quality of grinding the welded pipe, and facilitates the use of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a schematic structural diagram of the present invention.

[0019] Figure 2 It is a schematic structural diagram of the connection between the lead screw and the lifting block in the present invention.

[0020] Figure 3 It is a schematic structural diagram of the connection between the placement plate and the lifting rod in the present invention.

[0021] Figure 4 It is a schematic structural diagram of the connection between the vertical plate and the stabilizing plate in the present invention.

[0022] Figure 5 It is a schematic structural diagram of the stabilizing plate after disassembly in the present invention.

[0023] Figure 6 For the present invention Figure 2 An enlarged view of part A.

[0024] In the figure: 1, workbench; 11, transmission roller; 12, high-frequency heating component; 2, U-shaped plate; 21, first groove; 22, lead screw; 23, lifting block; 24, driving block; 25, lifting plate; 26, grinding machine; 210, belt; 220, first motor; 31, support rod; 3, bottom plate; 4, driving plate; 41, lifting rod; 42, placement plate; 410, cylinder; 420, driving rod; 5, vertical plate; 51, stabilizing plate; 52, second groove; 53, double-headed screw rod; 54, moving block; 55, moving plate; 56, positioning component; 510, helical gear; 520, connecting rod; 530, second motor; 540, limiting plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0026] Embodiment: As Figures 1-6As shown, the utility model provides a precision high-frequency welding pipe equipment for welding pipe processing, including a workbench 1, a plurality of transmission rollers 11 distributed in an array are fixedly arranged on the upper surface of one side of the workbench 1, a high-frequency heating component 12 is fixedly arranged on the upper surface of the side of the workbench 1 close to the transmission roller 11, a U-shaped plate 2 is fixedly arranged on the upper surface of the side of the workbench 1 away from the transmission roller 11, a first groove 21 distributed in a mirror image is provided on the opposite side of the U-shaped plate 2, a screw rod 22 is rotatably arranged in the first groove 21, an external thread sleeve of the screw rod 22 is provided with a lifting block 23, the lifting block 23 is slidably arranged in the first groove 21, a driving block 24 is fixedly arranged on one side of the lifting block 23, and a lifting plate 25 is fixedly arranged on the ends of the driving blocks 24 close to each other, and the lifting A grinder 26 is fixedly provided on the lower surface of the plate 25, a driving plate 4 is provided just below the workbench 1, and lifting rods 41 are fixedly provided at the four corners of the upper surface of the driving plate 4, the lifting rods 41 slide through the workbench 1, and a placing plate 42 is fixedly provided on the top of the lifting rods 41, the top of the screw rods 22 rotates and passes through the top of the U-shaped plate 2 and is placed outside, the screw rods 22 are connected by a belt 210, a first motor 220 is provided at the top of one of the screw rods 22, and one of the screw rods 22 is coaxially fixedly installed with the driving end of the first motor 220, a driving rod 420 is fixedly provided on the lower surface of the driving plate 4, and a cylinder 410 is provided at the bottom end of the driving rod 420, and the driving end of the cylinder 410 is coaxially fixedly installed with the driving rod 420;The tube material formed by extrusion bending rolling is placed in the transfer roller 11 and transferred towards the high-frequency heating component 12. The high-frequency heating component 12 heats and welds the tube material. At the same time, according to the height at which the tube material is placed, the first motor 220, the cylinder 410, and the grinding machine 26 are started. The first motor 220 drives one of the lead screws 22 to rotate. One of the lead screws 22 drives the other lead screw 22 to rotate through the belt 210. During the rotation of the lead screw 22, it drives the lifting block 23 to move downward. The lifting block 23 drives the driving block 24 to move downward. The driving block 24 drives the lifting plate 25 to move downward. The lifting plate 25 drives the grinding machine 26 to move downward. When the grinding wheel of the grinding machine 26 is in close contact with the welding part of the welded pipe, the first motor 220 is turned off. The cylinder 410 drives the driving rod 420 to move upward. The driving rod 420 drives the driving plate 4 to move upward. The driving plate 4 drives the lifting rod 41 to move upward. The lifting rod 41 drives the placing plate 42 to move upward. When the placing plate 42 moves upward to contact the welded pipe after welding is completed, the cylinder 410 is turned off. At this time, the grinding wheel of the grinding machine 26 grinds the burrs at the welding part of the welded pipe transferred by the transfer roller 11. By setting the lead screw 22, the lifting block 23, the driving block 24, the lifting plate 25, the grinding machine 26, the driving plate 4, the lifting rod 41, and the placing plate 42, the effect of quickly grinding the burrs at the welding part of the welded pipe can be achieved. When processing the welded pipe, the welded pipe after welding can be ground immediately, avoiding subsequent workers from grinding the burrs on the welding, which not only reduces the workload of the workers but also improves the processing efficiency of the welded pipe.

[0027] Four vertical plates 5 are fixedly arranged at the four corners of the upper surface of the placing plate 42. The vertical plates 5 are symmetrically distributed in two groups. At the top end of each group of vertical plates 5, a stabilizing plate 51 is fixedly arranged. A second groove 52 is formed at the bottom of the stabilizing plate 51. A double-headed screw 53 is rotatably arranged in the second groove 52. Symmetrically distributed moving blocks 54 are sleeved on the outer thread of the double-headed screw 53. The moving blocks 54 are slidably arranged in the second groove 52. A moving plate 55 is fixedly arranged at the bottom end of the moving block 54. A positioning assembly 56 is fixedly arranged at the bottom end of the moving plate 55. One end of the double-headed screw 53 rotatably penetrates through one side wall of the stabilizing plate 51 and is located outside. Two obliquely arranged gears 510 are fixedly arranged at one end of the double-headed screw 53. A connecting rod 520 is fixedly arranged between the obliquely arranged gears 510. One end of the double-headed screw 53 far from the obliquely arranged gear 510 rotatably penetrates through one side wall of the stabilizing plate 51. A second motor 530 is arranged at one end of the double-headed screw 53 far from the obliquely arranged gear 510. One of the double-headed screws 53 is coaxially and fixedly installed with the driving end of the second motor 530; before grinding the welded pipe, start the second motor 530. The second motor 530 drives one of the double-headed screws 53 to rotate. One of the double-headed screws 53 drives the other double-headed screw 53 to rotate through the obliquely arranged gear 510 and the connecting rod 520. During the rotation of the double-headed screw 53, the moving blocks 54 are driven to move towards each other. The moving blocks 54 drive the moving plates 55 to move towards each other. The moving plates 55 drive the positioning assemblies 56 to move towards each other. When the positioning wheels in the positioning assemblies 56 are in close contact with the weld, turn off the second motor 530. During the movement of the weld, the positioning wheels rotate. By arranging the double-headed screw 53, the moving blocks 54, the moving plates 55, and the positioning assemblies 56, the effect of fixing the weld is achieved. When grinding the weld, the movement of the welded pipe is prevented, the quality of grinding the welded pipe is improved, and the use by the staff is facilitated.

[0028] A plurality of symmetrically distributed support rods 31 are fixedly arranged on the lower surface of the workbench 1. The bottom ends of the support rods 31 are fixedly arranged together on a bottom plate 3; by arranging the support rods 31 and the bottom plate 3, the effect of supporting and fixing the workbench 1 is achieved.

[0029] A limiting plate 540 is rotatably sleeved on the outer part of the connecting rod 520. One side of the limiting plate 540 is fixedly installed with one side of the vertical plate 5; by arranging the limiting plate 540, the effect of fixing and limiting the connecting rod 520 is achieved, so that the connecting rod 520 can rotate stably.

[0030] Working principle: First, place the tube blank formed by extrusion bending rolling into the transmission roller 11 and transmit it towards the high-frequency heating component 12. The high-frequency heating component 12 heats and welds the tube blank. At the same time, according to the height of the placed tube blank, start the first motor 220, the cylinder 410, and the grinding machine 26. The first motor 220 drives one of the lead screws 22 to rotate. One of the lead screws 22 drives the other lead screw 22 to rotate through the belt 210. During the rotation of the lead screw 22, it drives the lifting block 23 to move downward. The lifting block 23 drives the driving block 24 to move downward. The driving block 24 drives the lifting plate 25 to move downward. The lifting plate 25 drives the grinding machine 26 to move downward. When the grinding wheel of the grinding machine 26 is in close contact with the welded part of the welded pipe, turn off the first motor 220. The cylinder 410 drives the driving rod 420 to move upward. The driving rod 420 drives the driving plate 4 to move upward. The driving plate 4 drives the lifting rod 41 to move upward. The lifting rod 41 drives the placing plate 42 to move upward. When the placing plate 42 moves upward to contact the welded pipe after welding is completed, turn off the cylinder 410. At this time, the grinding wheel of the grinding machine 26 grinds the burrs at the welded part of the welded pipe transmitted by the transmission roller 11. By setting the lead screw 22, the lifting block 23, the driving block 24, the lifting plate 25, the grinding machine 26, the driving plate 4, the lifting rod 41, and the placing plate 42, the effect of quickly grinding the burrs at the welded part of the welded pipe is achieved. When working on the welded pipe, the welded pipe after welding can be ground immediately, avoiding subsequent workers from grinding the burrs on the weld. This not only reduces the workload of the workers but also improves the processing efficiency of the welded pipe;

[0031] Subsequently, before grinding the welded pipe, start the second motor 530. The second motor 530 drives one of the double-headed screws 53 to rotate. One of the double-headed screws 53 drives the other double-headed screw 53 to rotate through the bevel gear 510 and the connecting rod 520. During the rotation of the double-headed screw 53, it drives the moving block 54 to move towards each other. The moving block 54 drives the moving plate 55 to move towards each other. The moving plate 55 drives the positioning component 56 to move towards each other. When the positioning wheel in the positioning component 56 is in close contact with the weld, turn off the second motor 530. During the movement of the weld, the positioning wheel rotates. By setting the double-headed screw 53, the moving block 54, the moving plate 55, and the positioning component 56, the effect of fixing the weld is achieved. When grinding the weld, it prevents the welded pipe from moving, improves the grinding quality of the welded pipe, and facilitates the use of the workers.

[0032] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A precision high-frequency welding pipe equipment for welding pipe processing, comprising a workbench (1), characterized in that: A plurality of transmission rollers (11) distributed in an array are fixedly provided on the upper surface of one side of the workbench (1); a high-frequency heating component (12) is fixedly provided on the upper surface of the side of the workbench (1) close to the transmission roller (11); a U-shaped plate (2) is fixedly provided on the upper surface of the side of the workbench (1) away from the transmission roller (11); a first groove (21) distributed in a mirror image is provided on the opposite side of the U-shaped plate (2); a screw rod (22) is rotatably provided in the first groove (21); a lifting block (23) is provided on the external thread sleeve of the screw rod (22); the lifting block (23) is slidably arranged in the first groove (21); a driving block (24) is fixedly provided on one side of the lifting block (23); a lifting plate (25) is fixedly provided at the ends of the driving blocks (24) close to each other; a grinder (26) is fixedly provided on the lower surface of the lifting plate (25); and a grinding machine (26) is provided directly below the workbench (1). A driving plate (4) is provided, and lifting rods (41) are fixedly provided at the four corners of the upper surface of the driving plate (4), and the lifting rods (41) slide through the workbench (1), and a placement plate (42) is fixedly provided at the top of the lifting rods (41), and vertical plates (5) are fixedly provided at the four corners of the upper surface of the placement plate (42), and the vertical plates (5) are symmetrically distributed in two groups, and a stabilizing plate (51) is fixedly provided at the top of each group of vertical plates (5), and a second groove (52) is opened at the bottom of the stabilizing plate (51), and a double-headed screw (53) is rotatably provided in the second groove (52), and the external thread sleeve of the double-headed screw (53) is provided with symmetrically distributed moving blocks (54), and the moving blocks (54) are slidably arranged in the second groove (52), and a moving plate (55) is fixedly provided at the bottom end of the moving block (54), and a positioning component (56) is fixedly provided at the bottom end of the moving plate (55).

2. The precision high-frequency welding pipe equipment for welding pipe processing according to claim 1 is characterized in that: The top of the screw rod (22) rotates and passes through the top of the U-shaped plate (2) and is placed outside, and the screw rods (22) are connected by a belt (210).

3. The precision high-frequency welding pipe equipment for welding pipe processing according to claim 2 is characterized in that: A first motor (220) is provided at the top end of one of the screw rods (22), and one of the screw rods (22) is coaxially fixedly mounted with a driving end of the first motor (220).

4. The precision high-frequency welding pipe equipment for welding pipe processing according to claim 3 is characterized in that: A plurality of symmetrically distributed support rods (31) are fixedly provided on the lower surface of the workbench (1), and a bottom plate (3) is fixedly provided at the bottom ends of the support rods (31).

5. The precision high-frequency welding pipe equipment for welding pipe processing according to claim 4 is characterized in that: A driving rod (420) is fixedly provided on the lower surface of the driving plate (4), a cylinder (410) is provided at the bottom end of the driving rod (420), and a driving end of the cylinder (410) is coaxially fixedly installed with the driving rod (420).

6. The precision high-frequency welding pipe equipment for welding pipe processing according to claim 5 is characterized in that: One end of the double-headed screw rod (53) rotates through a side wall of the stabilizing plate (51) and is placed outside. Two helical gears (510) with meshing teeth are fixedly provided at one end of the double-headed screw rod (53). A connecting rod (520) is fixedly provided between the helical gears (510). A limiting plate (540) is rotatably sleeved on the outside of the connecting rod (520). One side of the limiting plate (540) is fixedly mounted on one side of the vertical plate (5).

7. The precision high-frequency welding pipe equipment for welding pipe processing according to claim 6 is characterized in that: One end of the double-headed screw rods (53) away from the bevel gear (510) rotates and passes through a side wall of the stabilizing plate (51), and one end of the double-headed screw rods (53) away from the bevel gear (510) is provided with a second motor (530), and one of the double-headed screw rods (53) is coaxially fixedly installed with a driving end of the second motor (530).