Equipment disassembly and assembly auxiliary tool
By designing an auxiliary tool for disassembly and assembly for industrial equipment, the operational difficulties caused by space limitations and obstacles during disassembly and assembly of the equipment is solved, and convenient disassembly and efficient maintenance of the equipment is achieved, and personal risks and manufacturing costs are reduced.
Patent Information
- Application Number
- CN202421780519.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-25
AI Technical Summary
During the disassembly and assembly of industrial equipment such as compressors, due to space limitations and the existence of obstacles, the translation and installation of equipment becomes difficult, the efficiency is low, and there is a risk of personal collision.
An auxiliary tooling for disassembly and assembly of equipment is designed, including the bearing body and the anti-top part. The carrier body moves through the lower carrier and the roller, and the top member can be detachably connected to the support plate, driving it to move along the height direction of the equipment, and the height adjustment is controllable.
Through this tooling, the convenience of disassembly and assembly of industrial equipment is improved, the difficulty of operation and personal risks are reduced, the manufacturing cost is reduced, and the efficiency of on-site maintenance services is improved.
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Figure CN222903871U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of tooling fixtures, and particularly to an auxiliary tooling for equipment disassembly and assembly. Background Art
[0002] As an important temperature control equipment in industrial equipment, industrial air conditioners provide guarantee for the environmental temperature, humidity and cleanliness during the production process of industrial products or the reliable operation of industrial process equipment. And as one of the important components of industrial air conditioners, the compressor usually has a relatively large external dimension and weight, and there are certain difficulties in the installation or disassembly process.
[0003] In the related art, the compressor feet are connected to the support plate, and are fixed to the cross beam on the base through bolts and shock pads. Due to the height limitation of the overall frame, in the worst case, the minimum effective height space between the top of the compressor and obstacles such as pipelines is only 5 mm. Therefore, even when setting up a platform or gantry during the after-sales maintenance of the compressor, it is difficult to translate the compressor out of the unit for replacement without removing the upper pipelines and other obstacles. At the same time, it is very difficult to align the installation holes on the unit chassis during reinstallation, the efficiency of on-site maintenance services is relatively low, it is extremely inconvenient for service personnel to operate in the narrow height space, and there is also a potential risk of personal bumps during the operation process.
[0004] Therefore, it is necessary to provide an improved auxiliary tooling for equipment disassembly and assembly to solve some or all of the above problems. Summary of the Utility Model
[0005] This application provides a conveniently used auxiliary tooling for equipment disassembly and assembly.
[0006] This application provides an auxiliary tooling for equipment disassembly and assembly, which is used for disassembling and assembling industrial equipment. The industrial equipment includes an equipment body and a support plate for carrying the equipment body. The auxiliary tooling for equipment disassembly and assembly includes a carrying main body and an abutting member; the carrying main body can be used for carrying the support plate and can drive the industrial equipment to move; the abutting member is detachably arranged on the support plate and can drive the support plate to move along the height direction of the industrial equipment.
[0007] Further, the carrying main body includes a lower carrying member and rollers arranged on the lower carrying member; when disassembling and assembling industrial equipment, the lower carrying member is located below the support plate and is used for carrying the support plate.
[0008] Further, the carrying main body further includes an upper carrying member protruding upward from the lower carrying member; the upper carrying member is used for restricting the moving position of the lower carrying member.
[0009] Furthermore, the carrying body further includes a connecting member; the connecting member can pass through the upper carrying member and be connected to the support plate; or the connecting member can pass through the support plate and be connected to the lower carrying member.
[0010] Furthermore, the carrying body further includes a locking hole for installing a lifting ring; the locking hole is provided on the upper carrying member or the lower carrying member.
[0011] Furthermore, the equipment disassembly and assembly auxiliary tooling further includes a backing plate; the backing plate is located below the abutting member and can contact the end of the abutting member; the abutting member is rotatably arranged on the support plate, and when the abutting member rotates, it can drive the support plate to move along the height direction of the industrial equipment.
[0012] Furthermore, the support plate is arranged on a crossbeam member, and the equipment disassembly and assembly auxiliary tooling further includes a limiting member in contact with the crossbeam member; the limiting member is used to prevent the carrying body from falling off when moving on the crossbeam member.
[0013] Furthermore, a plurality of the limiting members are provided and are respectively located on opposite sides of the carrying body; some of the limiting members extend downward beyond the carrying body and are engaged with the crossbeam member.
[0014] Furthermore, the limiting member is arranged in a U shape and is detachably arranged on the support plate; some of the limiting members extend downward beyond the carrying body and are engaged with the crossbeam member.
[0015] Furthermore, a plurality of the limiting members are provided and are respectively detachably located on opposite sides of the crossbeam member; some of the limiting members extend upward beyond the crossbeam member.
[0016] Compared with the prior art, the equipment disassembly and assembly auxiliary tooling of the present application drives the support plate to move along the height direction of the industrial equipment through the abutting member, so that the adjustable height of the support plate is controllable, which is convenient for the carrying body to slide under the support plate, thereby improving the operation convenience. At the same time, the abutting member is detachably connected to the support plate, so that the abutting member can be reused, reducing costs. And the carrying body carries the support plate to drive the industrial equipment to move, further improving the convenience of disassembly and assembly of the industrial equipment and reducing the potential risk of bumping for personnel.
[0017] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit this specification. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings herein are incorporated into the specification and form a part of the specification, showing embodiments consistent with this specification, and are used together with the specification to explain the principles of this specification.
[0019] Figure 1It is a perspective view of the industrial equipment in this application.
[0020] Figure 2 It is a perspective view of the disassembling and assembling auxiliary tooling for the equipment in this application disassembling and assembling the industrial equipment.
[0021] Figure 3 It is Figure 2 a perspective view of the disassembling and assembling auxiliary tooling for the equipment in
[0022] Figure 4 It is a perspective view of the limit member provided on the disassembling and assembling auxiliary tooling for the equipment in this application.
[0023] Figure 5 It is Figure 2 a perspective view of removing the disassembling and assembling auxiliary tooling for the equipment in
[0024] Figure 6 It is Figure 5 a perspective view of removing the abutting member and the backing plate in
[0025] Figure 7 It is a perspective view of the limit member provided on the support plate in another embodiment of this application.
[0026] Figure 8 It is a perspective view of the limit member provided on the cross beam member in another embodiment of this application.
[0027] Explanation of the reference numerals in the drawings: 1 - industrial equipment; 11 - equipment body; 12 - support plate; 13 - support leg; 2 - bearing main body; 21 - lower bearing member; 22 - roller; 23 - upper bearing member; 24 - connecting member; 25 - locking hole; 3 - abutting member; 4 - backing plate; 5 - limit member; 51 - fixing plate; 52 - guiding plate; 6 - cross beam member; 7 - buffer pad. Detailed implementation manners
[0028] Here, the technical solutions in the embodiments (or "implementation manners") of this application will be clearly and completely described in conjunction with the accompanying drawings. When the following description involves the accompanying drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements.
[0029] If there are terms related to directional indication or positional relationship in the embodiments of this application (such as up, down, left, right, front, back, inside, outside, top, bottom, center, vertical, horizontal, longitudinal, transverse, length, width, counterclockwise, clockwise, axial, radial, circumferential, etc.), then such terms are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings); if this specific posture changes, then the directional indication or positional relationship also changes accordingly. In addition, the terms "first", "second", etc. involved in the embodiments of this application are only for the purpose of convenient description and cannot be understood as indicating or implying relative importance.
[0030] As Figures 1 to 2 shown, the equipment disassembly and assembly auxiliary tooling of the present application is used to assist in the disassembly and assembly of industrial equipment 1, thereby making the disassembly and assembly of industrial equipment 1 more convenient, improving the efficiency of on-site maintenance services for industrial equipment 1, and reducing the risk of potential personal bumps during the operation process.
[0031] In the present application, the industrial equipment 1 can be, but is not limited to, a compressor. In this article, the industrial equipment 1 is taken as an example of a compressor for illustration. The industrial equipment 1 includes an equipment body 11, a support plate 12, and feet 13 provided on the equipment body 11. The support plate 12 is connected to the equipment body 11 through the feet 13, and the support plate 12 is spaced apart from the equipment body 11. The support plate 12 is used to carry the equipment body 11 to increase the contact area between the industrial equipment 1 and the placement ground and improve the stability of the industrial equipment 1.
[0032] In an embodiment, the equipment disassembly and assembly auxiliary tooling includes a load-bearing main body 2 and a jacking member 3. The load-bearing main body 2 can be used to carry the support plate 12 and drive the industrial equipment 1 to move, thereby making the disassembly and installation of the industrial equipment 1 more convenient and reducing the risk of potential bumps for personnel. The jacking member 3 is detachably provided on the support plate 12 and can drive the support plate 12 to move along the height direction of the industrial equipment 1. With such a setting, the jacking member 3 can be used repeatedly for multiple times, reducing the manufacturing cost. At the same time, the jacking member 3 can adjust the height of the support plate 12 to different degrees, so that the industrial equipment 1 can still be operated even in a narrow space, and the adjustable height of the support plate 12 is controllable through the jacking member 3, facilitating the load-bearing main body 2 to slide under the support plate 12, thereby improving the convenience during the disassembly and assembly of the industrial equipment 1.
[0033] Further combined with Figures 3 to 4 shown, the load-bearing main body 2 includes a lower load-bearing member 21, rollers 22, an upper load-bearing member 23, a connecting member 24, and a locking hole 25. The lower load-bearing member 21 is used to carry the support plate 12, and the rollers 22 are provided on the lower load-bearing member 21 so that the load-bearing main body 2 can move easily. Further, when disassembling and assembling the industrial equipment 1, the lower load-bearing member 21 is located below the support plate 12 to be used to carry the support plate 12.
[0034] To reduce the manufacturing cost, the rollers 22 can be discarded bearings. With such a setting, the load-bearing capacity of the rollers 22 can also be improved, and the service life of the equipment disassembly and assembly auxiliary tooling can be increased.
[0035] The upper load-bearing member 23 protrudes upward from the lower load-bearing member 21. When disassembling and assembling the industrial equipment 1, the end of the support plate 12 contacts the upper load-bearing member 23, thereby restricting the moving position of the lower load-bearing member 21 extending under the support plate 12. The cross-sections of the upper load-bearing member 23 and the lower load-bearing member 21 are in an "L" shape.
[0036] In one embodiment, the connecting member 24 can pass through the upper bearing member 23 to be connected to the support plate 12, and the passing direction of the connecting member 24 is parallel to the length direction of the support plate 12. With this setting, there is no need to consider the operation space too much, making the assembly of the connecting member 24 more convenient and improving the work efficiency. The connecting member 24 can rotate relative to the upper bearing member 23, and the connecting member 24 is detachably connected to the upper bearing member 23.
[0037] In another embodiment, the connecting member 24 passes through the support plate 12 to be connected to the lower bearing member 21, and the passing direction of the connecting member 24 is perpendicular to the length direction of the support plate 12. The connecting member 24 can rotate relative to the support plate 12, and the connecting member 24 is detachably connected to the support plate 12.
[0038] In one embodiment, the connecting member 24 is a screw structure. With this setting, it can not only ensure the strength when the bearing body 2 is connected to the support plate 12, but also reduce the overall manufacturing cost of the equipment disassembly and assembly auxiliary tooling.
[0039] The locking hole 25 is used for installing a lifting ring, and then the equipment disassembly and assembly auxiliary tooling can be dragged through the lifting ring. The locking hole 25 is a threaded hole and is provided on the upper bearing member 23 or the lower bearing member 21, and the axis of the locking hole 25 is parallel to the length direction of the support plate 12.
[0040] Further in combination with Figures 5 to 8 As shown, in one embodiment, the abutting member 3 is rotatably provided on the support plate 12, and when the abutting member 3 rotates, it can drive the support plate 12 to move along the height direction of the industrial equipment 1. The abutting member 3 is a screw structure to reduce the overall manufacturing cost of the equipment disassembly and assembly auxiliary tooling.
[0041] In another embodiment, to improve the efficiency of the abutting member 3 to abut and move the support plate 12 up and down, the abutting member 3 can be a cylinder or a hydraulic cylinder structure.
[0042] In one embodiment, the equipment disassembly and assembly auxiliary tooling includes a backing plate 4 and a limiting member 5. The backing plate 4 is removably located below the abutting member 3 and can be in contact with the end of the abutting member 3 to avoid damaging the contact surface cooperating with the abutting member 3.
[0043] To make the industrial equipment placed more stably, the support plate 12 is provided on the cross beam member 6. Specifically, the support plate 12 contacts the cross beam member 6 through a buffer pad 7. When the equipment disassembly and assembly auxiliary tooling disassembles and assembles the industrial equipment 1, the bearing body 2 contacts the cross beam member 6. During the process of the bearing body 2 driving the support plate 12 to translate, the limiting member 5 contacts the cross beam member 6. The bearing body 2 can avoid falling off when moving on the cross beam member 6 through the limiting member 5.
[0044] In one embodiment, a plurality of limiting members 5 are provided and are respectively detachably located on opposite sides of the bearing body 2. In the height direction of the industrial equipment, a part of the limiting members 5 extends downward beyond the bearing body 2 and is engaged with the cross beam member 6. When the bearing body 2 drives the support plate 12 to translate, the limiting members 5 are attached to the cross beam member 6 to prevent the bearing body 2 from falling off the cross beam member 6. The limiting members 5 are in a plate-like structure.
[0045] In another embodiment, the limiting member 5 is arranged in a U shape and is detachably arranged on the support plate 12. A part of the limiting members 5 extends downward beyond the bearing body 2 and is engaged with the cross beam member 6. Specifically, the limiting member 5 includes a fixing plate 51 and a guiding plate 52. The guiding plates 52 are respectively arranged at opposite ends of the fixing plate 51 and extend by bending from the end of the fixing plate 51. The fixing plate 51 is connected to the support plate 12, and the guiding plates 52 are engaged with the cross beam member 6 downward.
[0046] In another embodiment, the limiting members 5 are in a plate-like structure and a plurality of them are provided. The plurality of limiting members 5 are respectively detachably located on opposite sides of the cross beam member 6, and a part of the limiting members 5 extends upward beyond the cross beam member 6, so as to prevent the bearing body 2 from falling off the cross beam member 6 when the bearing body 2 drives the support plate 12 to translate.
[0047] In the present application, when the equipment disassembly auxiliary tooling disassembles the industrial equipment 1, first, the abutting member 3 is installed on the support plate 12, and then the abutting member 3 is screwed to move the support plate 12 relative to the cross beam member 6 to increase the spacing distance between the support plate 12 and the cross beam member 6 until the lower bearing member 21 can be pushed into the space between the support plate 12 and the cross beam member 6 to support the support plate 12. During this process, to prevent the paint on the cross beam member 6 from being damaged by the abutting member 3, the cushion plate 4 can be placed on the cross beam member 6 while installing the abutting member 3.
[0048] After completing the above operations, the bearing body 2 and the support plate 12 are fixed together through the connecting member 24. Then the limiting members 5 are installed on the bearing body 2, the support plate 12 or the cross beam member 6. Finally, the equipment body 11 is disassembled by dragging the bearing body 2.
[0049] When the equipment disassembly auxiliary tooling installs the industrial equipment 1, first, the industrial equipment 1 is pushed to the installation position through the bearing body 2, then the cushion plate 4 is placed on the cross beam member 6, then the abutting member 3 is installed on the support plate 12, and the abutting member 3 is screwed to increase the spacing distance between the support plate 12 and the cross beam member 6. Finally, the connecting member 24 is withdrawn and the bearing body 2 is taken out.
[0050] Since the abutting member 3 is a screw structure, when the abutting member 3 is screwed, the distance change between the support plate 12 and the cross beam member 6 is small and easier to control, enabling operation even when there is only 5 mm or less of effective height space between the top of the industrial equipment 1 and obstacles such as pipelines. This improves the convenience and working efficiency of the disassembly and assembly of the industrial equipment 1, and at the same time reduces the risk of personal bumps.
[0051] In this application, the height direction of the industrial equipment 1 is the Z-axis direction, the length direction of the support plate 12 is the X-axis direction, and the width direction of the support plate 12 is the Y-axis direction. For details, please refer to Figure 2 and Figure 7 .
[0052] It should be noted that the technical solutions or technical features described in the above embodiments can be combined or supplemented with each other without conflict. The scope of protection of this application is not limited to the precise structures described in the above embodiments and shown in the drawings; all modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the scope of protection of this application.
Claims
1. An equipment disassembly and assembly auxiliary tool, used for disassembling and assembling industrial equipment, the industrial equipment comprising an equipment body and a support plate for supporting the equipment body, characterized in that: The equipment disassembly and assembly auxiliary tooling includes a load-bearing body and a push-up member; the load-bearing body can be used to bear the support plate and can drive the industrial equipment to move; the push-up member is detachably arranged on the support plate and can drive the support plate to move along the height direction of the industrial equipment.
2. The equipment disassembly and assembly auxiliary tooling according to claim 1 is characterized in that: The bearing body comprises a lower bearing member and a roller arranged on the lower bearing member; when disassembling and assembling industrial equipment, the lower bearing member is located below the support plate and is used to bear the support plate.
3. The equipment disassembly and assembly auxiliary tooling according to claim 2 is characterized in that: The bearing body further comprises an upper bearing member protruding upward from the lower bearing member; the upper bearing member is used for limiting the moving position of the lower bearing member.
4. The equipment disassembly and assembly auxiliary tooling according to claim 3 is characterized in that: The bearing body further includes a connecting member; the connecting member may pass through the upper bearing member and be connected to the support plate; or the connecting member may pass through the support plate and be connected to the lower bearing member.
5. The equipment disassembly and assembly auxiliary tooling according to claim 3 is characterized in that: The bearing body further comprises a locking hole for installing a lifting ring; the locking hole is arranged on the upper bearing member or the lower bearing member.
6. The equipment disassembly and assembly auxiliary tooling according to claim 1, characterized in that: The equipment disassembly and assembly auxiliary tooling also includes a pad; the pad is located below the abutment and can contact the end of the abutment; the abutment is rotatably arranged on the support plate, and when the abutment rotates, it can drive the support plate to move along the height direction of the industrial equipment.
7. The equipment disassembly and assembly auxiliary tooling according to claim 1, characterized in that: The support plate is arranged on the cross beam, and the equipment disassembly and assembly auxiliary tooling also includes a limiter in contact with the cross beam; the limiter is used to prevent the bearing body from falling off when moving on the cross beam.
8. The equipment disassembly and assembly auxiliary tooling according to claim 7, characterized in that: There are a plurality of the limiting members, which are respectively located at two opposite sides of the bearing body; some of the limiting members extend downward beyond the bearing body and are engaged with the cross beam member.
9. The equipment disassembly and assembly auxiliary tooling according to claim 7, characterized in that: The limiting member is U-shaped and detachably arranged on the supporting plate; a portion of the limiting member extends downward beyond the bearing body and is engaged with the crossbeam member.
10. The equipment disassembly and assembly auxiliary tooling according to claim 7, characterized in that: There are multiple limit members, which are detachably located on opposite sides of the cross beam; some of the limit members extend upward beyond the cross beam.