Quick-change filter element dust collection box
By designing a quick-change filter element dust collection box and using a dual filter mechanism of a cylindrical filter element and a dust collection bag, the rapid replacement of the filter element and the air pressure detection are achieved, solving the problem of inconvenient replacement of filter components in the existing technology, and improving the working efficiency and vacuuming effect of the equipment.
Patent Information
- Application Number
- CN202421995568.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-17
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-17
AI Technical Summary
In the existing dust-cleaning equipment of the plate machine, it is inconvenient to replace and clean filter components, resulting in a decrease in the working efficiency of the equipment.
A quick-change filter element dust collection box is designed, and a dual filter mechanism with a cylindrical filter element and a dust collection bag is used to achieve rapid replacement of the filter element and monitoring the status of the air-tight compression plate and telescopic top rod.
It realizes rapid replacement and cleaning of filter elements, facilitates workers' operation, improves the working efficiency of the equipment, and timely monitors and maintains the vacuuming effect through the air pressure detection module.
Smart Images

Figure CN222904212U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust collection equipment, and more specifically, to a dust collection box with a quick-change filter element. Background Art
[0002] During the cutting process of a PCBA board splitting machine, a large amount of board chips and dust are continuously generated. Therefore, it is necessary to timely suck away and collect the above-mentioned chips and dust to prevent them from contaminating production equipment and products. Since the filtering components in the dust collection equipment will have a reduced dust suction effect due to the accumulation and coverage of dust after being used for a certain period of time, it is necessary to frequently update and clean the filtering components.
[0003] As shown in the patent document with the patent number CN202011178386.7 and the name "A dust suction mechanism for a full-automatic PCB board splitting machine", the existing board splitting machine dust collection equipment includes a bottom box. A first support and a second support are fixedly installed on the top of the bottom box. One end of the first support and the second support is fixedly connected to the same top seat. A second long hole is opened at the bottom of the top seat. Collection boxes are fixedly installed on both sides of the bottom box. A pull plate is slidably connected in each of the two collection boxes. Cavities are provided on both the first support and the second support. Dust suction machines are provided in both cavities. One side of each of the two dust suction machines is communicated with a dust suction pipe.
[0004] Although the above-designed dust suction mechanism of the board splitting machine is provided with a pull plate at the bottom of the collection box for timely cleaning of chips and dust in the collection box, the filtering components of the dust suction machine are still prone to dust accumulation, resulting in a decline in the dust suction effect, and it does not disclose how to quickly replace or clean the filter screen mechanism to avoid delaying the progress of the board splitting process. Summary of the Utility Model
[0005] In order to solve the problems that it is inconvenient to replace and clean the filtering components in the dust suction equipment of a general board splitting machine, it is time-consuming and laborious for workers to operate the replacement, and it is easy to delay the progress of the board splitting process during equipment maintenance, resulting in a decline in the working efficiency of the equipment, a dust collection box with a quick-change filter element is provided.
[0006] A dust collection box with a quick-change filter element includes a dust collection box body. An input pipe and an air suction pipe are communicated with the dust collection box body. A hollow cylindrical filter element is installed in the dust collection box body. One end inner wall of the cylindrical filter element is sleeved on a cylindrical card seat. The cylindrical card seat is communicated with the input end of the air suction pipe. A gas-tight pressing plate is coaxially and fittingly arranged at the other end of the cylindrical filter element. The diameter of the gas-tight pressing plate is larger than the inner diameter of the cylindrical filter element. A telescopic ejector rod is connected behind the gas-tight pressing plate.
[0007] Furthermore, the cylindrical card seat is arranged on the inner side wall of the dust collection box body. One end inner wall of the cylindrical filter element is horizontally and transversely sleeved on the cylindrical card seat. A horizontal support plate is arranged below the cylindrical filter element.
[0008] Further, the telescopic ejector rod is movably sleeved in the horizontal socket, and the end of the telescopic ejector rod is hinged with a switch handle through a rotating shaft.
[0009] Further, a dust collection cloth bag is arranged in the dust collection box body, and the opening of the dust collection cloth bag is sleeved on the output end of the input pipe.
[0010] Further, a support wire mesh cover is installed in the dust collection box body, and the dust collection cloth bag is placed in the support wire mesh cover.
[0011] Further, the front end of the dust collection box body is open, and the front end of the dust collection box body is connected with a box door through a door panel hinge.
[0012] Further, a quick-release buckle is rotatably connected to the opposite side of the door panel hinge on the box door, a quick-release card seat is arranged at the front end of the dust collection box body corresponding to the quick-release buckle, and the quick-release buckle is movably buckled in the quick-release card seat.
[0013] Further, an airtight gasket is arranged around the outside of the open front end of the dust collection box body, and a gasket groove is arranged on the inner side of the box door corresponding to the airtight gasket.
[0014] Further, an opening limit block is arranged at the rear side of the door panel hinge, and the opening limit block protrudes out of the outside of the dust collection box body.
[0015] Further, a pressure detection module is connected to the inside of the suction pipe, and the pressure detection module includes a display component.
[0016] The advantages of the utility model are as follows:
[0017] 1. The cylindrical filter element and the dust collection cloth bag can be quickly taken out and replaced, effectively reducing the influence of the replacement work on the operation efficiency of the equipment and facilitating the operation of workers.
[0018] 2. Equipped with a pressure detection function, it is convenient for the staff to monitor the working state of the equipment, so as to replace the filtering mechanism in time, which helps the dust suction mechanism to maintain the dust suction effect and avoid the accumulation of dust in the filtering mechanism.
[0019] 3. The double filtering mechanism of the dust collection cloth bag plus the cylindrical filter element has good filtering effect and is not easy to be blocked during operation, which is convenient for cleaning and reusing after the filter material is full of dust. Description of the Drawings
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0021] Figure 1 Schematic structural diagram of the open state of the quick-change filter element dust collection box
[0022] Figure 2 Schematic structural diagram of the open state of the quick-change filter element dust collection box and the removal of the cylindrical filter element and the dust collection cloth bag
[0023] Figure 3 Schematic structural diagram of the closed state of the quick-change filter element dust collection box
[0024] Reference numerals in the drawings:
[0025] 1. Dust collection box body; 101. Box body door; 102. Door panel hinge; 103. Support mesh cover; 104. Quick-release buckle; 105. Quick-release socket; 2. Input pipe; 3. Suction pipe; 4. Cylindrical filter element; 401. Cylindrical socket; 5. Dust collection cloth bag; 6. Airtight pressing plate; 601. Telescopic ejector rod; 602. Horizontal socket; 603. Switch handle; 7. Horizontal support plate; 8. Airtight gasket; 801. Gasket groove; 9. Open door limit block; 10. Air pressure detection module Detailed implementation manners
[0026] In order to solve the problems that the replacement and cleaning of the filter components in the dust collection equipment of general circuit board splitting machines are relatively inconvenient, it is time-consuming and laborious for workers to operate and replace, and it is easy to delay the circuit board splitting process during equipment maintenance, resulting in a decrease in the working efficiency of the equipment, a quick-change filter element dust collection box is provided
[0027] In order to make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model
[0028] It should be noted that the terms such as "inside", "middle" and "one" cited in this specification are only for the convenience of clear description and are not used to limit the scope of implementation of the present utility model. The change or adjustment of their relative relationships shall also be regarded as the scope of implementation of the present utility model without substantial change in technical content. This is stated first for clarification
[0029] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood through specific circumstances.
[0030] As Figures 1 to 3 shown, this embodiment provides a quick-change filter element dust collection box, which includes a dust collection box body 1. The dust collection box body 1 is connected to an input pipe 2 and an air suction pipe 3. A hollow cylindrical filter element 4 is installed in the dust collection box body 1. One end inner wall of the cylindrical filter element 4 is sleeved on a cylindrical card seat 401. The cylindrical card seat 401 is connected to the input end of the air suction pipe 3. The other end of the cylindrical filter element 4 is coaxially and closely attached with an airtight pressing plate 6. The diameter of the airtight pressing plate 6 is larger than the inner diameter of the cylindrical filter element 4. A telescopic push rod 601 is connected behind the airtight pressing plate 6.
[0031] During the operation of the equipment, the dust generated by the plate cutting enters the dust collection box body 1 through the input pipe 2. Then, the air in the dust collection box body 1 is extracted under the action of equipment such as a suction fan connected to the air suction pipe 3. The dust in the air is intercepted on filter materials such as the cylindrical filter element 4, achieving the dust collection and filtering effect. Specifically, under the action of the airtight pressing plate 6 and the air suction pipe 3 connected to the cylindrical card seat 401, the air in the dust collection box body 1 can only be output after passing through the cylindrical filter element 4. Therefore, the dust in the air will be intercepted on the cylindrical filter element 4.
[0032] In addition, when replacing the cylindrical filter element 4, only need to pull the telescopic push rod 601 backward and then pull the cylindrical filter element 4 away from the cylindrical card seat 401, which is fast and convenient. Conversely, inserting the cylindrical filter element 4 into the cylindrical card seat 401 and pressing the telescopic push rod 601 forward can complete the installation of the cylindrical filter element 4.
[0033] The cylindrical holder 401 is arranged on the inner side wall of the dust collecting box body 1, and the inner wall of one end of the cylindrical filter element 4 is horizontally sleeved on the cylindrical holder 401, and a horizontal support plate 7 is arranged below the cylindrical filter element 4. The horizontal cylindrical filter element 4 can be quickly positioned and installed in place by using the horizontal support plate 7, which can increase the replacement speed of the filter element.
[0034] The telescopic top rod 601 is movably sleeved in the horizontal sleeve 602, and the end of the telescopic top rod 601 is hinged with a switch handle 603 through a rotating shaft. The horizontal sleeve 602 can limit the telescopic top rod 601 and the airtight pressing plate 6, ensuring that the airtight pressing plate 6 can lock the cylindrical filter element 4 when in the forward state. The switch handle 603 makes it convenient for the staff to manually move the telescopic top rod 601.
[0035] The dust collecting box body 1 is provided with a dust collecting bag 5, and the opening of the dust collecting bag 5 is sleeved on the output end of the input pipe 2. The dust collecting bag 5 sleeved on the input pipe 2 is easy to install and remove, and can cooperate with the cylindrical filter element 4 to improve the filtering effect.
[0036] The dust collecting box body 1 is provided with a support mesh cover 103, and the dust collecting bag 5 is placed in the support mesh cover 103. The hard support mesh cover 103 provides support for the dust collecting bag 5, preventing the dust collecting bag 5 from contacting the inner wall of the dust collecting box body 1, resulting in a decrease in the smoothness of the airflow passing through the bag.
[0037] The front end of the dust collecting box body 1 is open, and the front end of the dust collecting box body 1 is connected with a box body door 101 through a door hinge 102. The box body door 101 of the hinge switch facilitates the staff to quickly open and close the dust collecting box body 1.
[0038] A quick release buckle 104 is connected to the rotating shaft on the opposite side of the door panel hinge 102 on the box body door 101, and a quick release card seat 105 is provided at the front end of the dust collecting box body 1 corresponding to the quick release buckle 104, and the quick release buckle 104 is movably buckled in the quick release card seat 105. The quick release buckle 104 cooperates with the quick release card seat 105 to ensure that the box body door 101 is opened and closed with both speed and stability.
[0039] The front opening of the dust collecting box body 1 is surrounded by an airtight gasket 8, and the inner side of the box door 101 is provided with a gasket slot 801 corresponding to the airtight gasket 8. The airtight gasket 8 cooperates with the gasket slot 801 to improve the airtightness of the dust collecting box body 1, and avoids air leakage from the gap of the dust collecting box body 1, which leads to a decrease in the filtering effect.
[0040] A door opening limit block 9 is provided at the rear side of the door hinge 102 of the door panel. The door opening limit block 9 protrudes out of the outer side of the dust collection box body 1. The door opening limit block 9 can prevent the box body door 101 from being opened excessively, resulting in structural damage. In addition, in this embodiment, the door opening limit block 9 is set in an L shape, so that the opening angle of the box body door 101 is limited to 90°. While the opening angle is sufficient for replacing the filter material, it is convenient for the staff to grasp the box body door 101 to close, which conforms to ergonomics.
[0041] An air pressure detection module 10 is connected to the inner side of the suction pipe 3. The air pressure detection module 10 includes a display component. The air pressure detection module 10 containing a display component can adopt a pressure gauge product on the market, which is convenient for the staff to monitor the dust suction air pressure at any time. So as to remind the staff to replace the filter material in time when there is too much dust and insufficient pressure inside the dust collection box body 1. It is worth mentioning that a digital display pressure gauge with an alarm function can be used for automatic alarm.
[0042] The above content is a further detailed description of the present invention in combination with specific preferred embodiments. It cannot be determined that the specific implementation of the present invention is only limited to these descriptions. That is, all equivalent changes and modifications made according to the scope of this application should still fall within the scope covered by the present invention.
Claims
1. A quick-change filter dust box, characterized in that: It includes a dust collecting box body, which is connected to an input pipe and an air intake pipe. A hollow cylindrical filter element is installed in the dust collecting box body. The inner wall of one end of the cylindrical filter element is sleeved on a cylindrical holder, and the cylindrical holder is connected to the input end of the air intake pipe. An airtight pressing plate is coaxially provided at the other end of the cylindrical filter element. The diameter of the airtight pressing plate is larger than the inner diameter of the cylindrical filter element. A telescopic push rod is connected to the rear of the airtight pressing plate.
2. The quick-change filter element dust box according to claim 1, characterized in that: The cylindrical holder is arranged on the inner side wall of the dust collecting box body, the inner wall of one end of the cylindrical filter element is horizontally and transversely sleeved on the cylindrical holder, and a horizontal support plate is arranged below the cylindrical filter element.
3. The quick-change filter element dust box according to claim 1, characterized in that: The telescopic top rod is movably sleeved in the horizontal sleeve seat, and the end of the telescopic top rod is hinged with a switch handle through a rotating shaft.
4. The quick-change filter element dust box according to claim 1, characterized in that: A dust collecting bag is arranged in the dust collecting box body, and an opening of the dust collecting bag is sleeved on the output end of the input pipe.
5. The quick-change filter element dust box according to claim 4, characterized in that: A supporting mesh cover is installed in the dust collecting box body, and the dust collecting bag is placed in the supporting mesh cover.
6. The quick-change filter element dust box according to claim 1, characterized in that: The front end of the dust collecting box body is open, and the front end of the dust collecting box body is connected with a box body door through a door panel hinge.
7. The quick-change filter element dust box according to claim 6, characterized in that: A quick release buckle is connected to a rotating shaft on the box door on the opposite side of the door panel hinge, and a quick release card seat is arranged at the front end of the dust collecting box body corresponding to the quick release buckle, and the quick release buckle is movably buckled in the quick release card seat.
8. The quick-change filter element dust box according to claim 6, characterized in that: An airtight gasket is arranged around the outer side of the front end opening of the dust collecting box body, and a gasket clamping groove is arranged on the inner side of the box body door corresponding to the airtight gasket.
9. The quick-change filter element dust box according to claim 6, characterized in that: A door opening limit block is arranged on the rear side of the door panel hinge, and the door opening limit block protrudes from the outer side of the dust collecting box body.
10. The quick-change filter element dust box according to claim 1, characterized in that: An air pressure detection module is connected to the inner side of the air intake pipe, and the air pressure detection module includes a display component.
Citation Information
Patent Citations
Full-automatic PCB board splitting machine dust collection mechanism
CN112388694A