Punching machine with cleaning structure for plastic part machining
By designing a positioning mechanism and a collection hopper with uniform clamping force distribution in the punching machine, the problem of damage to plastic parts due to excessive clamping force is solved, the product pass rate and processing efficiency are improved, and the continuous collection and treatment of debris is achieved.
Patent Information
- Application Number
- CN202421635068.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-11
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-11
AI Technical Summary
During the processing of plastic parts, the existing punching machines have caused damage to the plastic parts due to uneven stress due to excessive clamping force.
A punching machine including a workbench, a positioning mechanism, a collection hopper, a feed pipe and a collection box is designed. Through the structure of the support block, the first cylinder, the pressure plate and the mounting column, a uniform clamping force distribution is achieved. At the same time, the structural design of the collection hopper, feed pipe and collection box can collect and process debris produced by punching during processing.
Through uniformly distributed clamping force, the deformation and damage of plastic parts are reduced, and the product pass rate, equipment versatility and processing efficiency are improved. At the same time, continuous collection and processing of debris is achieved, ensuring the continuity of processing.
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Figure CN222904300U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching machines, in particular to a punching machine with a cleaning structure for plastic part processing. Background Technique
[0002] Plastic products are a general term for daily necessities, industrial products, etc. processed mainly with plastics, including products of all processes such as injection molding and thermoforming with plastics as raw materials. During the production and processing of plastic products, in order to facilitate subsequent assembly, punching treatment is often required, so a punching machine is needed. The Chinese authorized utility model patent (Publication No.: CN219726494U) discloses a punching machine. By setting a push block, a connecting column and a mounting groove, the outer plug is used to push the push rod to further drive the push block to push the arc-shaped slider back into the second spring groove, further making the connecting column disengage from the mounting groove, further removing the punching head, and then inserting punching heads of different specifications, which can realize punching operations of different specifications and has stronger adaptability.
[0003] However, the above device still has some deficiencies in use: due to the material characteristics of plastic parts themselves, such as low hardness and good toughness, etc., they are prone to deformation under the influence of external forces during processing. Especially during the clamping process, if the clamping force is too large, plastic parts are extremely likely to be damaged due to uneven stress. Therefore, in view of the above situation, a punching machine with a cleaning structure for plastic part processing is proposed. Content of the Utility Model
[0004] The purpose of the utility model is to solve the defect that in the prior art, if the clamping force is too large during the clamping process, plastic parts are extremely likely to be damaged due to uneven stress, and a punching machine with a cleaning structure for plastic part processing is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A punching machine with a cleaning structure for plastic part processing includes a workbench. A pair of positioning mechanisms are arranged on the top of the workbench. The positioning mechanism includes a support block. A first cylinder is arranged on the top of the support block. The moving end of the first cylinder passes through the support block and is fixedly connected with a pressing plate. Two rows of mounting columns are arranged at the bottom of the pressing plate.
[0007] A spring is arranged inside the mounting column, and the bottom of the spring is fixedly connected with a positioning rod.
[0008] A collecting hopper is arranged at the bottom of the workbench. A feeding pipe is communicated with the collecting hopper. A pair of collecting boxes are placed at the bottom of the workbench, and card boards are arranged on both of the pair of collecting boxes.
[0009] Preferably, a support frame is arranged on the pair of positioning mechanisms, and a punching assembly is arranged on the support frame.
[0010] Preferably, the workbench is in an inverted "U" shape, and a row of discharge grooves communicating with the aggregate hopper are formed through the top of the workbench.
[0011] Preferably, a through hole is formed through the top of the support block, and the through hole is matched with the moving end of the first cylinder.
[0012] Preferably, the bottom of the mounting post has an assembly groove, and the spring is arranged in the assembly groove.
[0013] Preferably, a rubber pad is arranged at the bottom of the positioning rod, and the rubber pad is hemispherical.
[0014] The utility model has the following beneficial effects:
[0015] 1. Through the structural design of the support block, the first cylinder, the pressing plate and the mounting post, the longitudinal positioning of the utility model can distribute the clamping force more evenly, reduce the deformation and damage of the plastic parts caused by uneven stress, thereby improving the qualified rate of the products. At the same time, it has high adaptability and can flexibly cope with the uneven surface of the plastic parts. Through self-adaptive adjustment, it ensures stable clamping of plastic parts with different shapes and sizes, greatly improving the versatility and processing efficiency of the equipment.
[0016] 2. Through the structural design of the aggregate hopper, the conveying pipe, the collection box and the clamping plate, during the punching operation of the plastic parts, the debris generated by punching can be introduced into the collection box for collection. And when the debris collected in one of the collection boxes needs to be cleaned, the conveying pipe can be clamped on another collection box, thereby ensuring the continuous processing of the plastic parts while completing the collection and treatment of the debris and ensuring the continuity of processing. Brief Description of the Drawings
[0017] Figure 1 It is a schematic structural diagram of a punching machine;
[0018] Figure 2 It is a schematic connection structure diagram of the collection box;
[0019] Figure 3 It is a schematic structural diagram of the positioning mechanism;
[0020] Figure 4 For Figure 3 The partial enlarged structural diagram at A in
[0021] In the figure: 1. Workbench; 2. Positioning mechanism; 201. Support block; 202. First cylinder; 203. Pressing plate; 204. Mounting post; 2040. Assembly groove; 205. Spring; 206. Positioning rod; 3. Support frame; 4. Punching assembly; 5. Aggregate hopper; 6. Conveying pipe; 7. Collection box; 8. Clamping plate. Detailed Description of the Preferred Embodiments
[0022] Next, in combination with the accompanying drawings in the embodiments of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Refer to Figures 1-4 , a punching machine with a cleaning structure for plastic part processing, including a workbench 1, and a pair of positioning mechanisms 2 are arranged on the top of the workbench 1. As Figure 1 shown, a support frame 3 is arranged on the pair of positioning mechanisms 2, and a punching assembly 4 is arranged on the support frame 3.
[0024] Further, the punching assembly 4 includes a second cylinder arranged on the top of the support frame 3. After passing through the support frame 3, the second cylinder is fixedly connected with a punching plate, and a punching head is arranged at the bottom of the punching plate.
[0025] Furthermore, the support frame 3 is composed of four columns and a top plate fixed on the tops of the four columns. The top plate has a through hole for cooperating with the moving end of the second cylinder.
[0026] Still further, four telescopic rods are arranged at the bottom of the top plate. The telescopic rods are composed of a main rod with a stepped groove and a stepped rod. The bottom of the stepped rod is fixedly connected with the punching plate.
[0027] The positioning mechanism 2 includes a support block 201. A first cylinder 202 is arranged on the top of the support block 201. After the moving end of the first cylinder 202 passes through the support block 201, it is fixedly connected with a pressing plate 203. Specifically, a through hole is formed through the top of the support block 201, and the through hole cooperates with the moving end of the first cylinder 202. Two rows of mounting posts 204 are arranged at the bottom of the pressing plate 203.
[0028] A spring 205 is arranged inside the mounting post 204. Specifically, an assembly groove 2040 is formed at the bottom of the mounting post 204, the spring 205 is arranged in the assembly groove 2040, the bottom of the spring 205 is fixedly connected with a positioning rod 206, and a rubber pad is arranged at the bottom of the positioning rod 206. The rubber pad is hemispherical.
[0029] During use, first place the plastic part to be processed flat on the workbench 1. Then, turn on the switches of a pair of first cylinders 202 to make them work synchronously. When the first cylinders 202 work, the pressing plate 203 descends. When the pressing plate 203 descends, the positioning rods 206 descend to contact the surface of the plastic part. The longitudinal positioning can distribute the clamping force more evenly, reduce the deformation and damage of the plastic part caused by uneven force, thereby improving the qualified rate of the product. And when the surface of the plastic part is uneven, the positioning rods 206 continue to descend at the concave surface of the plastic part. After the positioning rods 206 at other parts contact the plastic part, they will squeeze the springs 205, causing the positioning rods 206 to contract towards the assembly grooves 2040, with high adaptability and being able to flexibly handle the uneven surface of the plastic part. Through adaptive adjustment, it ensures stable clamping of plastic parts with different shapes and sizes, greatly improving the versatility and processing efficiency of the equipment.
[0030] A material collecting hopper 5 is arranged at the bottom of the workbench 1. At the same time, in order to collect the debris after punching, as Figure 1 and Figure 2 shown, the workbench 1 is in an inverted "U" shape, and a row of discharge grooves communicating with the material collecting hopper 5 are formed through the top of the workbench 1.
[0031] A feeding pipe 6 is connected to the material collecting hopper 5. The feeding pipe 6 is made of rubber material. A pair of collecting boxes 7 are placed at the bottom of the workbench 1. A clamping plate 8 is arranged on each of the pair of collecting boxes 7. Specifically, the clamping plate 8 has a clamping groove for clamping the feeding pipe 6 to realize the limit of the feeding pipe 6.
[0032] During the punching operation of the plastic part, the discharge grooves can guide the debris generated by punching into the material collecting hopper 5, and then convey it to the collecting box 7 through the feeding pipe 6 for collection. And when the debris collected in one of the collecting boxes 7 needs to be cleaned, the feeding pipe 6 can be clamped on the clamping plate 8 of the other collecting box 7, thereby ensuring the continuous processing of the plastic part while completing the collection and treatment of the debris and ensuring the continuity of processing.
[0033] The above is only the preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A punching machine for plastic part processing with a cleaning structure, comprising a workbench (1), characterized in that: A pair of positioning mechanisms (2) are arranged on the top of the workbench (1), a support frame (3) is arranged on the pair of positioning mechanisms (2), a punching assembly (4) is arranged on the support frame (3), the positioning mechanism (2) includes a support block (201), a first cylinder (202) is arranged on the top of the support block (201), the moving end of the first cylinder (202) passes through the support block (201) and is fixedly connected with a pressing plate (203), and two rows of mounting columns (204) are arranged on the bottom of the pressing plate (203); A spring (205) is arranged in the mounting column (204), and the bottom of the spring (205) is fixedly connected with a positioning rod (206); A collecting hopper (5) is arranged at the bottom of the workbench (1), a feeding pipe (6) is communicated with the collecting hopper (5), a pair of collecting boxes (7) are placed at the bottom of the workbench (1), and clamping plates (8) are arranged on the pair of collecting boxes (7).
2. A punching machine with a cleaning structure for processing plastic parts according to claim 1, characterized in that: The workbench (1) is in an inverted "U" shape, and a row of discharge grooves communicating with the collecting hopper (5) are penetrated through the top of the workbench (1).
3. A punching machine with a cleaning structure for processing plastic parts according to claim 1, characterized in that: A through hole is penetrated through the top of the support block (201), and the through hole is matched with the moving end of the first cylinder (202).
4. A punching machine with a cleaning structure for processing plastic parts according to claim 1, characterized in that: The bottom of the mounting column (204) has an assembly groove (2040), and the spring (205) is arranged in the assembly groove (2040).
5. A punching machine with a cleaning structure for processing plastic parts according to claim 4, characterized in that: A rubber pad is arranged at the bottom of the positioning rod (206), and the rubber pad is hemispherical.
Citation Information
Patent Citations
Punching machine
CN219726494U