Forming equipment for manufacturing sintered bricks by using sludge

Abstract

The utility model is applicable to the technical field of sintered brick processing, and provides sludge sintered brick forming equipment which comprises a support frame, and a mounting frame is fixedly mounted on the support frame; the hydraulic rod is fixedly mounted on the mounting frame, a plurality of pressing blocks are fixedly mounted on an output shaft of the hydraulic rod, and the pressing blocks are used for pressing raw materials for manufacturing sintered bricks from sludge; the placing frame is arranged on the supporting frame, a first telescopic rod is fixedly installed in the placing frame, a forming frame is fixedly installed on an output shaft of the first telescopic rod, a plurality of forming grooves are formed in the forming frame, and the forming grooves are matched with the pressing blocks correspondingly; and the forming groove is used for placing raw materials for manufacturing the sludge sintered bricks. According to the sludge sintered brick forming equipment provided by the scheme, the sludge sintered bricks can be continuously pressed and formed, and the operation efficiency is effectively improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of sintered brick processing, in particular to a sintered brick forming device using sludge. Background Art

[0002] Sludge fired bricks are a way of resource utilization that converts sludge into building materials. In the process of processing sludge fired bricks, corresponding molding devices are needed to make sludge fired bricks.

[0003] In some large brick processing plants, a series of assembly lines are used to process, mix, shape and burn the raw materials for making sludge fired bricks in an integrated manner. However, the cost of this integrated equipment is relatively high, and it is not suitable for some small brick processing plants. In some small brick processing plants, when the mixed sludge fired brick materials are molded, it is currently necessary to manually put the materials into the mold, and then use hydraulic pressure to press and shape the sludge fired brick raw materials, and then the staff will take the pressed and molded sludge fired bricks, and the overall operating efficiency is low. Utility Model Content

[0004] The utility model provides a sintered brick forming equipment using sludge, aiming to solve the problem of low operating efficiency of forming equipment in some current small brick processing plants proposed by the above background technology.

[0005] In order to solve the above problems, the utility model is implemented as follows: a sludge fired brick forming equipment, comprising: a support frame, a mounting frame is fixedly installed on the support frame; a hydraulic rod is fixedly installed on the mounting frame, and a plurality of pressing blocks are fixedly installed on the output shaft of the hydraulic rod, and the pressing blocks are used to press the raw materials of the sludge fired brick; a placing frame arranged on the support frame, a first telescopic rod is fixedly installed in the placing frame, a forming frame is fixedly installed on the output shaft of the first telescopic rod, and a plurality of forming grooves are opened on the forming frame, and the plurality of forming grooves are respectively adapted to the plurality of pressing blocks The molding trough is used to place the raw materials for making sludge fired bricks. A plurality of top frames are fixedly installed in the placement rack, and the plurality of top frames are respectively slidably connected to the plurality of molding troughs; a material box is fixedly installed on the support frame, and the material box is used to place the raw materials for making sludge fired bricks. The material box is provided with a plurality of discharge pipes; a moving mechanism is arranged on the support frame, and the moving mechanism is used to drive the placement rack to move; a pushing mechanism is arranged on the mounting frame, and the pushing mechanism is used to push the sludge fired bricks pressed and formed in the molding trough.

[0006] Preferably, the moving mechanism includes: a connecting frame fixedly mounted on the supporting frame; a dual-axis motor fixedly mounted on the connecting frame, and connecting shafts are fixedly mounted on the two output shafts of the dual-axis motor; two screw rods rotatably mounted on the connecting frame; four bevel gears fixedly mounted on the two connecting shafts and the two screw rods, respectively, and the two bevel gears fixedly mounted on the two connecting shafts and the two bevel gears fixedly mounted on the two screw rods are meshed with each other; two support plates respectively threadedly mounted on the two screw rods, and both support plates are fixedly connected to the placement frame.

[0007] Preferably, the pushing mechanism includes: an electric guide rail fixedly mounted on the mounting frame, a mounting plate fixedly mounted on the output block of the electric guide rail, a second telescopic rod fixedly mounted on the mounting plate; and a push plate fixedly mounted on the output shaft of the second telescopic rod, the push plate being used to push the formed sludge sintered bricks.

[0008] Preferably, a material shifting mechanism is provided on the material box, and the material shifting mechanism is used to shift the raw materials in the material box. The material shifting mechanism includes: a servo motor fixedly mounted on an outer wall of one side of the material box; and a material shifting rack rotatably mounted in the material box, one end of the material shifting rack being fixedly connected to the output shaft of the servo motor.

[0009] Preferably, a plurality of the feeding tubes are each provided with a feeding mechanism, and the feeding mechanism comprises: a feeding rack rotatably mounted on the plurality of the feeding tubes, a plurality of feeding rods being fixedly mounted on the feeding rack, and the plurality of feeding rods being respectively located in the plurality of the feeding tubes; and two pulleys fixedly sleeved on the feeding rack and the material shifting rack, and belts being sleeved on the two pulleys.

[0010] Preferably, a conveyor belt is provided on one side of the support frame, and the conveyor belt is used to convey the pressed sludge fired bricks.

[0011] Preferably, a plurality of balls are nested at the bottom of the support plate, and the plurality of balls are in contact with the top of the support frame, and a controller is disposed on one side of the support frame.

[0012] Compared with the related art, the equipment for forming sintered bricks using sludge provided by the utility model has the following advantages:

[0013] Beneficial effects:

[0014] Compared with the existing technology, the equipment for forming sintered bricks using sludge provided by this scheme has the following advantages:

[0015] The sludge sintered brick forming equipment is formed by a supporting frame, a mounting frame, a hydraulic rod, a pressing block, a placing frame, a first telescopic rod, a forming frame, a forming trough, a top frame, a material box, a feeding pipe, a moving mechanism, a pushing mechanism, a material shifting mechanism, a feeding mechanism, a conveyor belt and a controller. The sludge sintered brick blocks can be continuously pressed and formed, which effectively improves the efficiency of the pressing and forming. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main structure of a sintered brick forming equipment using sludge provided by the utility model;

[0017] Figure 2 It is a schematic diagram of the main cross-sectional structure of the utility model;

[0018] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0019] Figure 4 It is a schematic diagram of a top view and cross-section structure of the moving mechanism in the utility model;

[0020] Figure 5 for Figure 2 An enlarged schematic diagram of the structure of part B shown in FIG.

[0021] Figure 6 It is a schematic diagram of the three-dimensional structure of the top frame in the utility model.

[0022] Figure numerals: 1. support frame; 2. mounting frame; 3. hydraulic rod; 4. pressing block; 5. placement frame; 501. first telescopic rod; 502. forming frame; 503. forming trough; 504. top frame; 6. material box; 601. unloading pipe; 7. connecting frame; 8. double-axis motor; 9. connecting shaft; 10. screw rod; 11. bevel gear; 12. support plate; 13. electric guide rail; 14. second telescopic rod; 15. push plate; 16. servo motor; 17. material shifting frame; 18. unloading frame; 19. pulley; 20. belt; 21. conveyor belt. DETAILED DESCRIPTION

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0024] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0025] The utility model provides a sintered brick forming equipment using sludge, such as Figure 1-6 As shown, the sintered brick forming equipment using sludge includes: a support frame 1, on which a mounting frame 2 is fixedly mounted; a hydraulic rod 3 fixedly mounted on the mounting frame 2, on the output shaft of which a plurality of pressing blocks 4 are fixedly mounted, and the pressing blocks 4 are used to press the raw materials of sludge sintered bricks; a placing frame 5 arranged on the support frame 1, in which a first telescopic rod 501 is fixedly mounted, on the output shaft of the first telescopic rod 501 a forming frame 502 is fixedly mounted, and the forming frame 502 is provided with a plurality of forming grooves 503, and the plurality of forming grooves 503 are respectively adapted to the plurality of pressing blocks 4, and the forming grooves 50 3 is used to place the raw materials for making sludge fired bricks, and a plurality of top frames 504 are fixedly installed in the placement rack 5, and the plurality of top frames 504 are respectively slidably connected to the plurality of forming grooves 503; a material box 6 is fixedly installed on the support frame 1, and the material box 6 is used to place the raw materials for making sludge fired bricks, and a plurality of discharge pipes 601 are arranged on the material box 6; a moving mechanism is arranged on the support frame 1, and the moving mechanism is used to drive the placement rack 5 to move; a pushing mechanism is arranged on the mounting frame 2, and the pushing mechanism is used to push the sludge fired bricks pressed and formed in the forming grooves 503.

[0026] In this embodiment, the raw materials for making sludge fired bricks are placed in the material box 6, and the controller is used to start the moving mechanism to move the placement rack 5 to the bottom of the material box 6. At this time, the forming groove 503 and the discharge pipe 601 correspond to each other (a control valve is provided on the discharge pipe 601). The controller is used to start the control valve, and a certain amount of raw materials falls into the forming groove 503 through the discharge pipe 601. Then the controller closes the control valve and starts the moving mechanism to move the placement rack 5 to the bottom of the pressing block 4. Then the controller starts the hydraulic rod 3 to drive the pressing block 4 to move down into the forming groove 503, thereby pressing the raw materials for sludge fired bricks. The pressing is carried out. After the pressing is completed, the controller starts the hydraulic rod 3 to drive the pressing block 4 to move upward. At this time, the controller starts the first telescopic rod 501 to drive the forming frame 502 to move downward, thereby exposing the sludge sintered bricks pressed and formed in the forming groove 503. Then, the controller starts the pushing mechanism to move the formed sludge sintered bricks to the conveyor belt 21, thereby completing the forming operation of the sludge sintered bricks. Then, the controller resets the pushing mechanism. In this way, the sludge sintered bricks can be continuously pressed and formed by reversing the above steps, which effectively improves the efficiency of pressing and forming.

[0027] In a further preferred embodiment of the utility model, the moving mechanism includes: a connecting frame 7 fixedly mounted on the support frame 1; a dual-axis motor 8 fixedly mounted on the connecting frame 7, and a connecting shaft 9 is fixedly mounted on the two output shafts of the dual-axis motor 8; two screw rods 10 rotatably mounted on the connecting frame 7; four bevel gears 11 fixedly mounted on the two connecting shafts 9 and the two screw rods 10, respectively, and the two bevel gears 11 fixedly mounted on the two connecting shafts 9 and the two bevel gears 11 fixedly mounted on the two screw rods 10 are meshed with each other; two support plates 12 respectively threadedly mounted on the two screw rods 10, and the two support plates 12 are fixedly connected to the placement frame 5.

[0028] In this embodiment, when the moving mechanism is used, the dual-axis motor 8 is started by the controller to drive the two connecting shafts 9 to rotate, and under the action of the bevel gear 11, the two screw rods 10 are driven to rotate. A limit rod is fixedly installed on the connecting frame 7, and the limit rod and the support plate 12 are slidably connected. The limit rod is used to limit the support plate 12, so that the screw rod 10 can stably drive the support plate 12 to move, thereby driving the placement frame 5 to move back and forth, thereby facilitating the pressing and forming operation of sludge sintered bricks.

[0029] In a further preferred embodiment of the utility model, the pushing mechanism includes: an electric guide rail 13 fixedly mounted on the mounting frame 2, a mounting plate fixedly mounted on the output block of the electric guide rail 13, a second telescopic rod 14 fixedly mounted on the mounting plate; a push plate 15 fixedly mounted on the output shaft of the second telescopic rod 14, the push plate 15 is used to push the formed sludge sintered bricks.

[0030] In this embodiment, when the pushing mechanism is used, the second telescopic rod 14 is started by the controller to drive the push plate 15 to move down to a certain position, and the electric guide rail 13 is started by the controller to drive the push plate 15 to move, thereby pushing the exposed sludge sintered bricks onto the conveyor belt 21.

[0031] In a further preferred embodiment of the utility model, a material shifting mechanism is provided on the material box 6, and the material shifting mechanism is used to shift the raw materials in the material box 6, and the material shifting mechanism includes: a servo motor 16 fixedly mounted on the outer wall of one side of the material box 6; and a material shifting rack 17 rotatably mounted in the material box 6, and one end of the material shifting rack 17 is fixedly connected to the output shaft of the servo motor 16.

[0032] In this embodiment, when the material box 6 comes down, the controller starts the servo motor 16 to drive the material shifting rack 17 to rotate, thereby shifting the raw materials in the material box 6 to avoid the situation of raw material blockage.

[0033] In a further preferred embodiment of the utility model, a plurality of the feeding tubes 601 are each provided with a feeding mechanism, and the feeding mechanism comprises: a feeding rack 18 rotatably mounted on the plurality of the feeding tubes 601, a plurality of feeding rods being fixedly mounted on the feeding rack 18, and the plurality of feeding rods being respectively located in the plurality of the feeding tubes 601; two pulleys 19 fixedly sleeved on the feeding rack 18 and the material shifting rack 17, and a belt 20 being sleeved on the two pulleys 19.

[0034] In this embodiment, when the material shifting rack 17 rotates, the belt 20 provided on the pulley 19 can drive the material discharging rack 18 to rotate to shift the raw materials in the material discharging pipe 601, thereby avoiding blockage of the material discharging pipe 601.

[0035] In a further preferred embodiment of the utility model, a conveyor belt 21 is provided on one side of the support frame 1, and the conveyor belt 21 is used to convey the pressed sludge sintered bricks.

[0036] In this embodiment, the conveyor belt 21 is used to convey the pressed sludge fired bricks.

[0037] In a further preferred embodiment of the present invention, a plurality of balls are embedded in the bottom of the support plate 12 , and the plurality of balls are in contact with the top of the support frame 1 , and a controller is provided on one side of the support frame 1 .

[0038] In this embodiment, the ball bearings can enable the support plate 12 to move better, and the controller can conveniently perform control operations.

[0039] To sum up, compared with the related art, the sludge sintered brick forming equipment is formed by the support frame 1, the mounting frame 2, the hydraulic rod 3, the pressing block 4, the placement frame 5, the first telescopic rod 501, the forming frame 502, the forming trough 503, the top frame 504, the material box 6, the discharge pipe 601, the moving mechanism, the pushing mechanism, the material shifting mechanism, the discharge mechanism, the conveyor belt 21 and the controller. The sludge sintered brick blocks can be continuously pressed and formed, which effectively improves the efficiency of the pressing and forming.

[0040] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0041] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A sintered brick forming equipment using sludge, characterized in that: include: A support frame, on which a mounting frame is fixedly mounted; A hydraulic rod fixedly mounted on the mounting frame, wherein a plurality of pressing blocks are fixedly mounted on the output shaft of the hydraulic rod, and the pressing blocks are used to press the raw materials for sludge-made sintered bricks; A placing frame is arranged on the supporting frame, a first telescopic rod is fixedly installed in the placing frame, a forming frame is fixedly installed on the output shaft of the first telescopic rod, a plurality of forming grooves are opened on the forming frame, the plurality of forming grooves are respectively adapted to the plurality of pressing blocks, the forming grooves are used to place the raw materials for making sludge fired bricks, a plurality of top frames are fixedly installed in the placing frame, and the plurality of top frames are respectively slidably connected to the plurality of forming grooves; A material box fixedly mounted on the support frame, the material box is used to place raw materials for making sludge fired bricks, and a plurality of material discharge pipes are arranged on the material box; A moving mechanism disposed on the support frame, the moving mechanism being used to drive the placement frame to move; A pushing mechanism is arranged on the mounting frame, and the pushing mechanism is used to push the sludge-made sintered bricks pressed and formed in the forming tank.

2. The equipment for forming sintered bricks using sludge as claimed in claim 1, characterized in that: The moving mechanism comprises: A connecting frame fixedly mounted on the supporting frame; A dual-shaft motor fixedly mounted on the connecting frame, wherein connecting shafts are fixedly mounted on both output shafts of the dual-shaft motor; Rotating two screw rods installed on the connecting frame; Four bevel gears are fixedly sleeved on the two connecting shafts and the two screw rods respectively, and the two bevel gears fixedly sleeved on the two connecting shafts and the two bevel gears fixedly sleeved on the two screw rods are meshed with each other; Two support plates are respectively threadedly sleeved on the two screw rods, and the two support plates are fixedly connected to the placement frame.

3. The equipment for forming sintered bricks using sludge as claimed in claim 1, characterized in that: The pushing mechanism comprises: An electric guide rail fixedly mounted on the mounting frame, a mounting plate fixedly mounted on the output block of the electric guide rail, and a second telescopic rod fixedly mounted on the mounting plate; A push plate is fixedly mounted on the output shaft of the second telescopic rod, and the push plate is used to push the formed sludge-made sintered bricks.

4. The equipment for forming sintered bricks using sludge as claimed in claim 1, characterized in that: The material box is provided with a material shifting mechanism, which is used to shift the raw materials in the material box, and the material shifting mechanism includes: A servo motor fixedly mounted on an outer wall of one side of the material box; A material shifting frame is rotatably installed in the material box, and one end of the material shifting frame is fixedly connected to the output shaft of the servo motor.

5. The equipment for forming sintered bricks using sludge as claimed in claim 4, characterized in that: A plurality of the feeding tubes are provided with a feeding mechanism, and the feeding mechanism comprises: A material discharge rack is rotatably mounted on the plurality of material discharge pipes, a plurality of material discharge rods are fixedly mounted on the material discharge rack, and the plurality of material discharge rods are respectively located in the plurality of material discharge pipes; Two belt pulleys are fixedly sleeved on the unloading rack and the digging rack, and belts are sleeved on the two belt pulleys.

6. The equipment for forming sintered bricks using sludge as claimed in claim 1, characterized in that: A conveyor belt is arranged on one side of the support frame, and the conveyor belt is used to convey the pressed sludge sintered bricks.

7. The equipment for forming sintered bricks using sludge as claimed in claim 2, characterized in that: A plurality of balls are nested at the bottom of the support plate, and the plurality of balls are in contact with the top of the support frame. A controller is arranged on one side of the support frame.

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