Shaping equipment for production of coal gangue sintered insulating bricks
By using cutting lines instead of cutting knives in the brick cutting device, and combining the adjustment of the hydraulic pump system and rope tightener, the debris problem during the brick cutting process is solved, and the quality of the brick and equipment practicality is improved.
Patent Information
- Application Number
- CN202421441143.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing brick cutting device will produce brick debris during the cutting process, resulting in the impact of the brick quality.
Cutting lines instead of cutting knives are used to cut the brick blank, cutting and shaping the brick blank through the first cutting line and the second cutting line, and adjusting the position of the cutting line and the movement of the brick blank through the rope tightening device and hydraulic pump system.
It reduces debris generated during the cutting of bricks, reduces cutting costs, and improves the practicality of the equipment and the quality of bricks.
Smart Images

Figure CN222904437U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat-insulating brick production, in particular to a sizing device for the production of coal gangue sintered heat-insulating bricks. Background Technique
[0002] Common brick blank cutting devices are composed of brick blank positioners, cutting tool holders, etc. During operation, the brick blanks move through a conveyor belt. After being positioned by the brick blank positioner, they move below the cutting tool holder, and the cutting tool holder descends to cut the brick blanks. However, when the cutting tool holder cuts the brick blanks, some brick blank debris will be generated, and the debris that is likely to remain on the surface of the brick blanks will affect the quality of the brick blanks. Therefore, based on the existing brick blank cutting devices in the brick production line, the present application has been improved in response to the above problems generated during the operation of the brick blank cutting device. Content of the Utility Model
[0003] The purpose of the utility model is to provide a sizing device for the production of coal gangue sintered heat-insulating bricks to solve the problems raised in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical solutions:
[0005] A sizing device for the production of coal gangue sintered heat-insulating bricks includes a processing table. First fixing rods are fixedly connected to both sides of the processing table. First sliders are slidably connected to the first fixing rods. A pushing plate is fixedly connected to the first sliders. A clamping assembly for laterally clamping the brick blanks is connected to the pushing plate. Second fixing frames are fixedly connected to both sides of the processing table. Second fixing rods are fixedly connected to the tops of the second fixing frames. Multiple groups of second sliders are slidably connected to the second fixing rods. Third fixing rods are fixedly connected to the bottoms of the second fixing frames. Multiple groups of third sliders are slidably connected to the third fixing rods. Tightening devices are fixedly connected to the second sliders and the third sliders. An adjustment groove is provided inside the processing table. A first cutting wire connected to the tightening device is provided inside the adjustment groove. A fourth slider is slidably connected to the first fixing rod. A moving frame is fixedly connected to the fourth slider. Fixed cylinders are fixedly connected to both sides of the fourth slider. Sliding rods are slidably connected inside the fixed cylinders. One end of the sliding rod is fixedly connected to a lifting frame. A second cutting wire is fixedly connected to the lifting frame.
[0006] As a further solution of the utility model: An installation frame is fixedly connected to the processing table. A first hydraulic pump is fixedly connected to the installation frame. A connecting frame is fixedly connected to the output shaft of the first hydraulic pump. The connecting frame is fixedly connected to the pushing plate.
[0007] As a further solution of the utility model: A threaded hole is provided inside the second slider. A fastening bolt is threadedly connected to the threaded hole.
[0008] As a further solution of the utility model: the other end of the sliding rod is fixedly connected with a driving frame, a second hydraulic pump is fixedly connected to the moving frame, and the output shaft of the second hydraulic pump is fixedly connected to the driving frame.
[0009] As a further solution of the utility model: the clamping assembly includes mounting seats fixedly connected to both sides of the push plate, a double-headed screw is rotatably connected between the mounting seats, driving blocks are threadedly connected to both ends of the double-headed screw, a sliding frame is fixedly connected to the driving block, a side clamping plate is fixedly connected to the sliding frame, and a knob is fixedly connected to one end of the double-headed screw.
[0010] As a further solution of the utility model: a fixed frame is fixedly connected to the processing table, multiple groups of equally spaced first unwinding rollers are rotatably connected inside the fixed frame, a first motor is fixedly connected to the outer wall of the fixed frame, the output shaft of the first motor is fixedly connected to the first unwinding roller, multiple groups of equally spaced second unwinding rollers are rotatably connected inside the fixed frame, a second motor is fixedly connected to the outer wall of the fixed frame, the output shaft of the second motor is fixedly connected to the second unwinding roller, and the first unwinding roller and the second unwinding roller are perpendicular to each other.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model cuts the brick blank by using a cutting wire instead of a cutting knife. During the cutting process, the contact area between the cutting wire and the brick blank is small, so that less debris is generated during the cutting of the brick blank, and the use cost of the cutting wire is low, and the adjustable ability is strong, which improves the practicability of the equipment. Description of the Drawings
[0012] Figure 1 It is a schematic structural diagram of a shaping device for producing coal gangue sintered heat-insulating bricks in the utility model.
[0013] Figure 2 It is a bottom elevation view of a shaping device for producing coal gangue sintered heat-insulating bricks in the utility model.
[0014] Figure 3 It is a sectional view of a shaping device for producing coal gangue sintered heat-insulating bricks in the utility model.
[0015] In the figure: 1 - processing table, 2 - first fixing rod, 3 - first slider, 4 - push plate, 5 - mounting seat, 6 - connecting frame, 7 - double-headed screw rod, 8 - driving block, 9 - sliding frame, 10 - side clamping plate, 11 - knob, 12 - mounting frame, 13 - first hydraulic pump, 14 - second fixing frame, 15 - second fixing rod, 16 - second slider, 17 - threaded hole, 18 - fastening bolt, 19 - third fixing rod, 20 - third slider, 21 - rope tightener, 22 - first cutting wire, 23 - adjusting groove, 24 - fourth slider, 25 - moving frame, 26 - fixed cylinder, 27 - sliding rod, 28 - lifting frame, 29 - second cutting wire, 30 - driving frame, 31 - second hydraulic pump, 32 - fixed frame, 33 - first unwinding roller, 34 - first motor, 35 - second unwinding roller, 36 - second motor. Detailed implementation mode
[0016] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0017] Refer to Figures 1 to 3, in the embodiment of the present utility model, a sizing device for the production of coal gangue sintered insulation bricks includes a processing table 1. On both sides of the processing table 1, there are fixedly connected first fixing rods 2. A first slider 3 is slidably connected to the first fixing rods 2. A pushing plate 4 is fixedly connected to the first slider 3. A clamping assembly for laterally clamping the brick blank is connected to the pushing plate 4. On both sides of the processing table 1, there are fixedly connected second fixing frames 14. At the top of the second fixing frames 14, there are fixedly connected second fixing rods 15. A plurality of second sliders 16 are slidably connected to the second fixing rods 15. At the bottom of the second fixing frames 14, there are fixedly connected third fixing rods 19. A plurality of third sliders 20 are slidably connected to the third fixing rods 19. A tightener 21 is fixedly connected to the second sliders 16 and the third sliders 20. An adjustment groove 23 is arranged inside the processing table 1. A first cutting line 22 connected to the tightener 21 is arranged inside the adjustment groove 23. A fourth slider 24 is slidably connected to the first fixing rod 2. A moving frame 25 is fixedly connected to the fourth slider 24. Fixed cylinders 26 are fixedly connected to both sides of the fourth slider 24. A sliding rod 27 is slidably connected inside the fixed cylinders 26. One end of the sliding rod 27 is fixedly connected to a lifting frame 28. A second cutting line 29 is fixedly connected to the lifting frame 28. In the present utility model, first, the uncut brick blank is placed on the processing table 1, and the brick blank is pushed to move through the pushing plate 4, so that the brick blank moves towards the first cutting line 22, and then the brick blank is cut by the first cutting line 22 to be cut into a strip shape. After that, the sliding rod 27 drives the lifting frame 28 to descend, and the lifting frame 28 drives the second cutting line 29 to descend, so as to cut the strip-shaped brick blank into a square-shaped brick blank, completing the sizing cutting of the brick blank. At the same time, in the present utility model, the relative distance between the second cutting lines 29 can also be adjusted by the sliding connection of the second sliders 16 and the third sliders 20, and further the cutting width of the brick blank can be adjusted.
[0018] In a case of this embodiment, please refer to Figures 1 to 3 , an installation frame 12 is fixedly connected to the processing table 1. A first hydraulic pump 13 is fixedly connected to the installation frame 12. A connecting frame 6 is fixedly connected to the output shaft of the first hydraulic pump 13. The connecting frame 6 is fixedly connected to the pushing plate 4. In the present utility model, the first hydraulic pump 13 drives the connecting frame 6 to expand and contract, and the connecting frame 6 drives the pushing plate 4 to move.
[0019] In a case of this embodiment, please refer to Figures 1 to 3 , a threaded hole 17 is arranged inside the second slider 16. A fastening bolt 18 is threadedly connected to the threaded hole 17. In the present utility model, the fastening bolt 18 can be screwed, and the fastening bolt 18 drives the fastening bolt 18 to rise and fall through the threaded connection with the threaded hole 17, and further relatively fixes the second slider 16 through the mutual cooperation of the fastening bolt 18 and the second fixing rod 15.
[0020] In one case of this embodiment, please refer to Figures 1 to 3 , the other end of the sliding rod 27 is fixedly connected with a driving frame 30, a second hydraulic pump 31 is fixedly connected to the moving frame 25, and the output shaft of the second hydraulic pump 31 is fixedly connected to the driving frame 30. In the present utility model, the second hydraulic pump 31 drives the driving frame 30 to lift, the driving frame 30 drives the sliding rod 27 to lift, and the cutting length of the brick blank can also be adjusted by adjusting the lifting speed of the second hydraulic pump 31.
[0021] In one case of this embodiment, please refer to Figures 1 to 3 , the clamping assembly includes mounting seats 5 fixedly connected to both sides of the push plate 4. A double-headed screw rod 7 is rotatably connected between the mounting seats 5. The two ends of the double-headed screw rod 7 are threadedly connected with driving blocks 8. A sliding frame 9 is fixedly connected to the driving block 8, and a side clamping plate 10 is fixedly connected to the sliding frame 9. One end of the double-headed screw rod 7 is fixedly connected with a knob 11. The clamping assembly drives the double-headed screw rod 7 to rotate by screwing the knob 11. The double-headed screw rod 7 drives the two driving blocks 8 to move towards each other through the threaded connection with the driving blocks 8. The driving blocks 8 drive the two sliding frames 9 to move towards each other, so as to adjust the relative distance between the two sliding frames 9, and then clamp and fix the brick blank through the two sliding frames 9.
[0022] In one case of this embodiment, please refer to Figures 1 to 3 , a fixed frame 32 is fixedly connected to the processing table 1. A plurality of equally spaced first unwinding rollers 33 are rotatably connected in the fixed frame 32. A first motor 34 is fixedly connected to the outer wall of the fixed frame 32, and the output shaft of the first motor 34 is fixedly connected to the first unwinding roller 33. A plurality of equally spaced second unwinding rollers 35 are rotatably connected in the fixed frame 32. A second motor 36 is fixedly connected to the outer wall of the fixed frame 32, and the output shaft of the second motor 36 is fixedly connected to the second unwinding roller 35. The first unwinding roller 33 and the second unwinding roller 35 are perpendicular to each other. In the present utility model, the first motor 34 drives the first unwinding roller 33 to rotate, and the rotation speed of the first unwinding roller 33 is faster as it gets closer to the edge of the fixed frame 32, so as to separate the cut brick blanks from each other, and then convey them to the second unwinding roller 35. Then, the second motor 36 drives the second unwinding roller 35 to rotate, and the rotation speed of the second unwinding roller 35 is faster as it gets closer to the edge of the fixed frame 32, so as to separate the cut brick blanks from each other again, so as to separate the brick blanks into multiple groups of independent brick blanks.
[0023] The foregoing has shown and described the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the spirit or basic features of the present utility model, the present utility model can be implemented in other specific forms. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes that fall within the meaning and scope of the equivalent elements of the claims in the present utility model. Any reference signs in the claims should not be construed as limiting the claims involved.
[0024] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A shaping device for producing coal gangue sintered thermal insulation bricks, comprising a processing table, characterized in that: The cam is provided with a plurality of movable parts, and the movable parts are provided with a plurality of movable parts, and the movable parts are provided with a plurality of movable parts.
2. The shaping equipment for producing coal gangue sintered thermal insulation bricks according to claim 1 is characterized in that: The processing table is fixedly connected with a mounting frame, the mounting frame is fixedly connected with a first hydraulic pump, the output shaft of the first hydraulic pump is fixedly connected with a connecting frame, and the connecting frame is fixedly connected to the push plate.
3. The shaping equipment for producing coal gangue sintered thermal insulation bricks according to claim 1 is characterized in that: A threaded hole is provided in the second sliding block, and a fastening bolt is threadedly connected in the threaded hole.
4. The shaping equipment for producing coal gangue sintered thermal insulation bricks according to claim 1, characterized in that: The other end of the sliding rod is fixedly connected to the driving frame, the moving frame is fixedly connected to the second hydraulic pump, and the output shaft of the second hydraulic pump is fixedly connected to the driving frame.
5. The shaping equipment for producing coal gangue sintered thermal insulation bricks according to claim 1, characterized in that: The clamping assembly includes mounting seats fixedly connected to both sides of the push plate, a double-headed screw is rotatably connected between the mounting seats, a driving block is threadedly connected to both ends of the double-headed screw, a sliding frame is fixedly connected to the driving block, a side clamping plate is fixedly connected to the sliding frame, and a knob is fixedly connected to one end of the double-headed screw.
6. The shaping equipment for producing coal gangue sintered thermal insulation bricks according to claim 1, characterized in that: A fixed frame is fixedly connected to the processing table, and multiple groups of equally spaced first unfolding rollers are rotatably connected in the fixed frame. A first motor is fixedly connected to the outer wall of the fixed frame, and the output shaft of the first motor is fixedly connected to the first unfolding roller. Multiple groups of equally spaced second unfolding rollers are rotatably connected in the fixed frame, and a second motor is fixedly connected to the outer wall of the fixed frame, and the output shaft of the second motor is fixedly connected to the second unfolding roller. The first unfolding roller and the second unfolding roller are perpendicular to each other.