Device for collecting glue beans generated in tire production process
By designing a rectangular container device for collecting gum beans during tire manufacturing, the problem of gum beans accumulation in the isolator pool is solved, and the effect of quickly cleaning gum beans is achieved, reducing labor intensity and improving efficiency is achieved.
Patent Information
- Application Number
- CN202421661339.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-15
AI Technical Summary
During the tire manufacturing process, gum beans accumulate in the isolator pool, which occupies storage space and affects product quality. The existing cleaning methods are labor-intensive and inefficient.
A rubber bean collection device generated during tire production is designed, including a rectangular container composed of four vertical plates and two front and rear base plates. The container is equipped with a drain port and a pulling plate. The base plate is designed to be inclined inward, with a fixed buckle plate and drain hole installed on the top, and a hanging lug installed on the edge, which is suitable for use in combination with the isolator pool.
By combining the collection device with the isolating agent pool, the gum beans in the isolating agent pool can be quickly cleaned, reducing the labor intensity of employees, improving work efficiency, and reducing safety hazards during the cleaning process.
Smart Images
Figure CN222904567U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tire production equipment, and more specifically to a device for collecting rubber beans generated during the tire production process. Background Art
[0002] As is well known, the mixing process is an important part of the entire tire manufacturing and processing flow. It mainly undertakes the task of processing finished rubber and various additives into semi-finished products for tires. The main processing process is roughly that a closed mixer mixes rubber and various additives, forming a rubber compound mixture that meets the usage performance of each tire part. Then, the supplementary mixer of the closed mixer performs supplementary mixing on the mixed rubber compound to form a continuous film with a standard thickness.
[0003] During the process of the continuous sheet of rubber compound exiting from the supplementary mixer, continuous and dense small rubber beans will form on both sides of the width of the rubber compound. These rubber beans are small in volume and not tightly connected to the overall film. When the film enters the release agent pool for forced cooling and is soaked with the release agent, the small rubber beans on both sides of the width will fall off into the release agent pool due to reasons such as temperature changes and forces in the film release agent pool. Excessive small rubber beans accumulate in the isolation pool for a long time, occupying too much storage space in the isolation agent pool, and the accumulation of rubber beans with different properties will mix into the finished film, affecting product quality. Summary of the Invention
[0004] In order to overcome the deficiencies of the prior art, the utility model provides a device for collecting rubber beans generated during the tire production process to solve the problems such as high labor intensity and low cleaning efficiency in the current rubber bean cleaning method.
[0005] The technical solution adopted by the utility model to solve its technical problems is: A device for collecting rubber beans generated during the tire production process, which is composed of four vertical plates and two front and rear bottom plates to form a rectangular container without a cover on the top. Its characteristics are that there is a drainage opening with chutes on both sides between the two bottom plates, a pull-out plate is inserted between the two chutes of the drainage opening, the two bottom plates are designed as an inclined plane that slopes inward, a fixed buckle plate is respectively installed on the left and right sides at the top of the rectangular container, front bottom drainage holes and rear bottom drainage holes are evenly distributed on the front and rear bottom plates respectively, front drainage holes and rear drainage holes are evenly distributed on the front and rear vertical plates of the four vertical plates respectively, left drainage holes and right drainage holes are evenly distributed on the left and right vertical plates of the four vertical plates respectively, and lifting lugs are installed at the four corners of the edges of the two bottom plates.
[0006] The beneficial effect of the utility model is that when this collection device is used together with the release agent pool, when it is necessary to clean the accumulated rubber beans in the release agent pool, auxiliary lifting tools such as forklifts can quickly clean the accumulated rubber beans in the release agent pool, which can greatly reduce the labor intensity of workers, improve work efficiency, and reduce potential safety hazards during the process of cleaning rubber beans. BRIEF DESCRIPTION OF THE DRAWINGS
[0007] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0008] Figure 1 Schematic structural diagram of the present utility model.
[0009] Figure 2 is Figure 1 bottom-up view.
[0010] Figure 3 is the left view of the figure.
[0011] In the figure, 1. vertical plate, 2. bottom plate, 3. pull-out plate, 4. right drainage hole, 5. fixed buckle, 6. lifting lug, 7. front bottom drainage hole, 8. rear bottom drainage hole, 9. rear drainage hole. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0012] In the figure, the present utility model is provided with four vertical plates 1 and two front and rear bottom plates 2 to form an uncovered rectangular container, and the overall dimensions of the container match the internal dimensions of the in-use release agent tank. A discharge port with chutes on both sides is opened between the two bottom plates 2, and a pull-out plate 3 is inserted between the two chutes of the discharge port. The two bottom plates 2 are designed as an inclined plane that slopes inward to ensure that the accumulated materials in the collection device are concentrated in the middle. A fixed buckle 5 is respectively installed on the left and right sides of the top of the rectangular container, and the fixed buckle 5 is fixed to the release agent tank and participates in the entire process of film cooling and release agent coating. Front bottom drainage holes 7 and rear bottom drainage holes 8 are respectively evenly distributed on the front and rear bottom plates 2, front drainage holes and rear drainage holes 9 are respectively evenly distributed on the front and rear vertical plates of the four vertical plates 1, left drainage holes and right drainage holes 4 are respectively evenly distributed on the left and right vertical plates of the four vertical plates 1, and lifting lugs 6 are installed at the four corners of the edges of the two bottom plates 2.
[0013] During the production process, the mixture of rubber beans and release agent that falls off accumulates entirely inside the collection device. When the number of rubber beans is too large and needs to be cleaned, auxiliary lifting tools such as forklifts and electric lifting rings are used in cooperation with the lifting lugs 6 on the collection device through the lifting device to remove the entire collection device from the release agent tank. Drainage holes are processed on the vertical plates 1 and bottom plates 2 of the rubber collection device to ensure that during the process of removing the collection device from the release agent tank, the liquid release agent inside can fall into the release agent tank through the drainage holes, while the rubber beans remain in the collection device. After the collection device is removed, the pull-out plate 3 is opened, and the rubber beans inside the device are discharged outward through the discharge port.
Claims
1. A device for collecting rubber beans produced during tire production, comprising four vertical plates and two front and rear bottom plates forming a rectangular container without a cover, wherein: A discharge port with slide grooves on both sides is opened between the two bottom plates, and a pull-out plate is inserted between the two slide grooves of the discharge port. The two bottom plates are designed to form an inwardly inclined slope. A fixed buckle plate is installed on the left and right sides of the top of the rectangular container respectively. The front and rear bottom plates are respectively evenly provided with front bottom drain holes and rear bottom drain holes. The front and rear vertical plates of the four vertical plates are respectively evenly provided with front drain holes and rear drain holes. The left and right vertical plates of the four vertical plates are respectively evenly provided with left drain holes and right drain holes. Lifting ears are installed on the four corners of the edges of the two bottom plates.