Recycled polyester bottle chip dehydration device
By designing a regenerated polyester bottle dehydration device with a separation dehydration bucket and a drying system, the problems of blockage and drying effects in the dehydration process in the prior art are solved, and more efficient dehydration and drying effects are achieved.
Patent Information
- Application Number
- CN202421870648.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The existing regenerated polyester bottle dehydration device can easily cause the mesh barrel to be blocked during centrifugal dehydration, and the drying effect after dehydration is poor, resulting in low efficiency.
A dehydration device including separation of a dehydration bucket and a drying system is designed. The rotating motor drives the separation dewatering bucket to rotate at high speed, and the vibration of the rubber strike block reduces the risk of blockage, and achieves multi-sided hot air drying by combining a drying pump and a stirring plate.
It effectively avoids the grid barrel blockage during the dehydration process, improves the dehydration efficiency, and improves the drying efficiency and effect through multi-sided hot air drying technology.
Smart Images

Figure CN222904595U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyester bottle chip dehydration, and more specifically, to a dehydration device for recycled polyester bottle chips. Background Technique
[0002] Polyester bottle chips refer to materials obtained by processing and crushing waste polyester plastic bottles into flakes or fragments, and recycled polyester bottle chips refer to recycled PET bottle chips produced by recycling waste polyester plastic bottles.
[0003] The dehydration device for recycled polyester bottle chips is a device used for dehydrating the recycled polyester bottle chips recovered from waste PET bottles during the production of recycled PET. The dehydration device generally includes parts such as a feeding system, a dehydration device, a drainage system, and a control system.
[0004] Existing dehydration devices usually adopt centrifugal dehydration technology, that is, removing the water in the polyester bottle chips through a high-speed rotating centrifuge to improve the drying degree and quality of the recycled polyester bottle chips. However, during the use process, the polyester bottle chips often gather in the mesh drum during centrifugation, thus blocking the intervals on the inner wall of the mesh drum, resulting in poor drainage, which undoubtedly affects the dehydration efficiency of the polyester bottle chips;
[0005] Moreover, the existing dehydration devices for recycled polyester bottle chips only dehydrate by centrifugal separation, and there will often be a certain amount of water stains adhering to the outer wall of the polyester bottle chips. The existing methods usually require adding a certain drying process, and the drying devices inside the existing dehydration devices often cause uneven drying due to the large accumulation of polyester bottle chips, which not only reduces the drying efficiency of the polyester bottle chips but also affects the drying effect, causing many troubles in actual use.
[0006] In view of this, we propose a dehydration device for recycled polyester bottle chips. Content of the Utility Model
[0007] 1. Technical Problems to be Solved
[0008] The purpose of the utility model is to provide a dehydration device for recycled polyester bottle chips to solve the problems of easy blockage of the mesh barrel during centrifugal dehydration and poor dehydration and drying effects in the later stage mentioned in the above background technique.
[0009] 2. Technical Solutions
[0010] A regenerated polyester chip dehydration device, comprising a fixed seat, a support seat is arranged on the side wall of the fixed seat, a drying pump is arranged on the top of the support seat, an installation seat, a connection box and a fixed box are arranged on the top of the fixed seat, the installation seat and the connection box are arranged inside the fixed box, a stirring assembly is arranged on the side wall of the fixed box, the stirring assembly includes a first rotating motor, an exhaust pipe and a fixed barrel are arranged on the top of the fixed box, a feeding hopper and a second rotating motor are arranged on the top of the fixed barrel, and a drain pipe is arranged on the side wall of the fixed barrel.
[0011] Preferably, a metal hole plate is clamped inside the installation seat, and the metal hole plate is arc-shaped.
[0012] Preferably, a first air outlet hole is opened on the top of the connection box, an air delivery pipe one is arranged on the side wall of the connection box, and the end of the air delivery pipe one is connected to the output end of the drying pump.
[0013] Preferably, fixing plates are arranged on the outer walls on both sides of the fixed box, hydraulic cylinders are arranged on the tops of a plurality of the fixing plates, and the output ends of the plurality of hydraulic cylinders are connected to the top of the fixed seat.
[0014] Preferably, the output end of the first rotating motor extends into the fixed box and then is connected to a transmission rod, stirring plates are arranged on the circumferential outer wall of the transmission rod, a second air outlet hole is opened on the outer walls of a plurality of the stirring plates, the transmission rod and the stirring plates are hollow, the end of the transmission rod is rotatably connected to an air delivery pipe two, and the end of the air delivery pipe two is connected to the output end of the drying pump.
[0015] Preferably, the output end of the second rotating motor extends into the fixed barrel and then is connected to a support frame, a separation and dehydration barrel is connected to the outer wall of the support frame, grooves are opened on the circumferential outer wall of the separation and dehydration barrel, the top and the bottom of the separation and dehydration barrel are respectively rotatably connected to the top and the bottom of the inner cavity of the fixed barrel, and a feeding pump is arranged at the bottom of the fixed barrel.
[0016] Preferably, support rods are arranged at the bottom of the inner cavity of the fixed barrel, springs are arranged on the inner walls of a plurality of the support rods, movable plates are connected to the ends of the plurality of springs, and rubber knocking blocks are arranged on the side walls of the movable plates.
[0017] 3. Beneficial effects
[0018] Compared with the prior art, the advantages of the present utility model are as follows: when dehydrating polyester bottle chips, the polyester bottle chips can be poured into the separation and dehydration barrel through the feeding hopper, and then the rotating motor two is started to drive the separation and dehydration barrel to rotate at a high speed. Under the action of the rotational centrifugal force, the polyester bottle chips can be centrifugally dehydrated and separated. During the rotation of the separation and dehydration barrel, the rubber knocking blocks inside its multiple support rods will compress and rebound back and forth due to the action of the springs. Whenever the rubber knocking blocks pass through the multiple grooves on the outer wall of the separation and dehydration barrel, the rubber knocking blocks will be driven by the spring rebound to vibrate against the outer wall of the separation and dehydration barrel, thereby reducing the risk of blockage of the separation and dehydration barrel and improving the stability of centrifugal dehydration;
[0019] After centrifugal dehydration, the polyester bottle chips can be transported into the fixed box by using a feeding pump. Then, the drying pump is started to convey hot air inside the drive rod, the stirring plate and the connection box. Then, the rotation of the multiple stirring plates is driven by the rotating motor one, so as to improve the drying efficiency by means of multi-sided hot air drying. Moreover, the multiple stirring plates can stir and separate the piled-up polyester bottle chips in batches for drying, improving the drying effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0021] Figure 2 is a schematic diagram of the structure of the drying assembly of the present utility model;
[0022] Figure 3 is a schematic diagram of the internal structure of the fixed barrel of the present utility model;
[0023] Figure 4 is a schematic diagram of the structure of the separation and dehydration barrel of the present utility model;
[0024] Figure 5 is a schematic diagram of the internal structure of the support rod of the present utility model;
[0025] Explanation of the reference numerals in the figure: 100, fixed seat; 110, support seat; 120, drying pump; 130, mounting seat; 131, metal perforated plate; 140, connection box; 141, first air outlet hole; 142, first air conveying pipe; 200, fixed box; 210, fixing plate; 220, hydraulic cylinder; 230, rotating motor one; 231, drive rod; 232, stirring plate; 233, second air outlet hole; 234, second air conveying pipe; 240, exhaust air pipe; 300, fixed barrel; 310, drain pipe; 320, feeding hopper; 330, rotating motor two; 340, support frame; 350, separation and dehydration barrel; 360, groove; 370, support rod; 371, spring; 372, movable plate; 373, rubber knocking block; 380, feeding pump. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0026] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0027] In the description of the present utility model, the meaning of "a plurality of" is two or more, unless otherwise specifically defined.
[0028] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0029] Please refer to Figures 1-5 , the present utility model provides a technical solution:
[0030] A regenerated polyester chip dehydration device includes a fixed seat 100, a support seat 110 is arranged on the side wall of the fixed seat 100, and a drying pump 120 is arranged on the top of the support seat 110;
[0031] In some embodiments: The drying pump 120 belongs to the prior art and can be selected from conventional models on the market.
[0032] An installation seat 130, a connection box 140 and a fixed box 200 are arranged on the top of the fixed seat 100. The installation seat 130 and the connection box 140 are arranged inside the fixed box 200. A stirring assembly is arranged on the side wall of the fixed box 200. The stirring assembly includes a first rotating motor 230. An exhaust pipe 240 and a fixed barrel 300 are arranged on the top of the fixed box 200. A feeding hopper 320 and a second rotating motor 330 are arranged on the top of the fixed barrel 300. A drain pipe 310 is arranged on the side wall of the fixed barrel 300, which is convenient for discharging the water after centrifugal separation by using the drain pipe 310.
[0033] Specifically, a metal hole plate 131 is clamped inside the installation seat 130. The metal hole plate 131 is arc-shaped, which is convenient for drying the polyester chips and facilitating the outflow of moisture.
[0034] Further, an air outlet hole 141 is provided at the top of the connection box 140, and an air duct 142 is provided on the side wall of the connection box 140. The end of the air duct 142 is connected to the output end of the drying pump 120, which is convenient for drying the polyester chips.
[0035] Furthermore, fixing plates 210 are provided on the outer walls on both sides of the fixing box 200, hydraulic cylinders 220 are provided on the tops of multiple fixing plates 210, and the output ends of multiple hydraulic cylinders 220 are connected to the top of the fixing seat 100, which is convenient for driving the fixing box 200 to rise by using the hydraulic cylinders 220, so as to facilitate taking out the dried polyester chips.
[0036] Even further, the output end of the first rotating motor 230 extends to the rear of the fixing box 200 and is connected to a transmission rod 231. Stirring plates 232 are provided on the circumferential outer wall of the transmission rod 231. Air outlet holes 233 are provided on the outer walls of multiple stirring plates 232. The transmission rod 231 and the stirring plates 232 are hollow. The end of the transmission rod 231 is rotatably connected to an air duct 234, and the end of the air duct 234 is connected to the output end of the drying pump 120, which is convenient for drying the polyester chips inside the fixing box 200 by using the drying pump 120.
[0037] It should be noted that the output end of the second rotating motor 330 extends into the fixing barrel 300 and is connected to a support frame 340. A separation and dehydration barrel 350 is connected to the outer wall of the support frame 340. Grooves 260 are provided on the circumferential outer wall of the separation and dehydration barrel 350. The top and bottom of the separation and dehydration barrel 350 are respectively rotatably connected to the top and bottom of the inner cavity of the fixing barrel 300. A feeding pump 380 is provided at the bottom of the fixing barrel 300, which is convenient for conveying the centrifugally separated materials by using the feeding pump 380.
[0038] It should be noted that support rods 370 are provided at the bottom of the inner cavity of the fixing barrel 300. Springs 371 are provided on the inner walls of multiple support rods 370. The ends of multiple springs 371 are connected to a movable plate 372. A rubber knocking block 373 is provided on the side wall of the movable plate 372, which is convenient for knocking and vibrating the separation and dehydration barrel 350 by using the rubber knocking block 373 to reduce the risk of blockage.
[0039] In some embodiments: The device can use an external conventional power supply for power supply. A controller can be provided on the front outer wall of the fixing box 200 for convenient control of the device. The above are all prior arts.
[0040] In addition, the circuits, electronic components and modules involved in the present invention are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present invention does not involve improvements to the internal structure and method.
[0041] Working principle: Firstly, when dehydrating PET flakes, the PET flakes can be poured into the inside of the separation and dehydration barrel 350 through the feed hopper 320. Then, start the second rotation motor 330 to drive the separation and dehydration barrel 350 to rotate at a high speed. Under the action of the rotational centrifugal force, the PET flakes can be centrifugally dehydrated and separated. During the rotation of the separation and dehydration barrel 350, the rubber knocking blocks 373 inside its multiple support rods 370 will be compressed and rebound back and forth due to the action of the springs 371. Whenever the rubber knocking blocks 373 pass through the multiple grooves 360 on the outer wall of the separation and dehydration barrel 350, the rubber knocking blocks 373 will be driven by the rebound of the springs 371 to vibrate against the outer wall of the separation and dehydration barrel 350, thereby reducing the risk of blockage of the separation and dehydration barrel and improving the stability of centrifugal dehydration. After centrifugal dehydration, the PET flakes can be transported into the fixed box 200 by using the feed pump 380. Then, start the drying pump 120 to convey hot air inside the transmission rod 231, the stirring plates 232 and the connection box 140. Then, drive the multiple stirring plates 232 to rotate by using the first rotation motor 230, so as to improve the drying efficiency by means of multi-sided hot air drying. And the multiple stirring plates can stir and separate the piled-up PET flakes in batches for drying to improve the drying effect. After drying, the multiple hydraulic cylinders 220 can be operated to drive the fixed box 200 to rise, so that the dried PET flakes can be taken out.
[0042] The above shows and describes the basic principle, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A dehydration device for recycled polyester bottle flakes, comprising a fixing seat (100), characterized in that: A support base (110) is arranged on the side wall of the fixed base (100), a drying pump (120) is arranged on the top of the support base (110), a mounting base (130), a connection box (140) and a fixed box (200) are arranged on the top of the fixed base (100), the mounting base (130) and the connection box (140) are arranged inside the fixed box (200), a stirring assembly is arranged on the side wall of the fixed box (200), the stirring assembly comprises a rotating motor 1 (230), an exhaust pipe (240) and a fixed barrel (300) are arranged on the top of the fixed box (200), a feed hopper (320) and a rotating motor 2 (330) are arranged on the top of the fixed barrel (300), and a drain pipe (310) is arranged on the side wall of the fixed barrel (300).
2. A recycled polyester bottle flake dehydration device according to claim 1, characterized in that: A metal hole plate (131) is clamped inside the mounting seat (130), and the metal hole plate (131) is arc-shaped.
3. A recycled polyester bottle flake dehydration device according to claim 2, characterized in that: An air outlet hole (141) is provided on the top of the connection box (140), an air supply pipe (142) is provided on the side wall of the connection box (140), and the end of the air supply pipe (142) is connected to the output end of the drying pump (120).
4. A recycled polyester bottle flake dehydration device according to claim 3, characterized in that: The outer walls of both sides of the fixing box (200) are provided with fixing plates (210), the tops of the fixing plates (210) are provided with hydraulic cylinders (220), and the output ends of the hydraulic cylinders (220) are connected to the top of the fixing seat (100).
5. A recycled polyester bottle flake dehydration device according to claim 4, characterized in that: The output end of the rotating motor (230) is extended to the fixed box (200) and connected to a transmission rod (231); a stirring plate (232) is arranged on the circumferential outer wall of the transmission rod (231); a plurality of air outlet holes (233) are arranged on the outer walls of the stirring plates (232); the transmission rod (231) and the stirring plates (232) are hollow; the end of the transmission rod (231) is rotatably connected to an air supply pipe (234); the end of the air supply pipe (234) is connected to the output end of the drying pump (120).
6. A recycled polyester bottle flake dehydration device according to claim 5, characterized in that: The output end of the second rotating motor (330) extends to the interior of the fixed barrel (300) and is connected to a support frame (340); the outer wall of the support frame (340) is connected to a separation and dehydration barrel (350); a groove (260) is provided on the circumferential outer wall of the separation and dehydration barrel (350); the top and bottom of the separation and dehydration barrel (350) are rotatably connected to the top and bottom of the inner cavity of the fixed barrel (300), respectively; and a feed pump (380) is provided at the bottom of the fixed barrel (300).
7. A recycled polyester bottle flake dehydration device according to claim 6, characterized in that: A support rod (370) is provided at the bottom of the inner cavity of the fixed barrel (300), a plurality of springs (371) are provided on the inner walls of the support rods (370), a movable plate (372) is connected to the ends of the plurality of springs (371), and a rubber knocking block (373) is provided on the side wall of the movable plate (372).