Large pool furnace moving forming machine
By designing a large pool furnace molding machine, using suction cup moving components and moving clip frames, the problems of difficulty and safety risks of bathtub raw material sheets are solved, and efficient and flexible sheet handling is achieved.
Patent Information
- Application Number
- CN202421819814.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The raw material plates in the bathtub are large in size and heavy in weight, which leads to difficulty in handling during heating and increases the safety risks of handling operations.
A large pool furnace molding machine is designed, using suction cup moving components and moving clamping frames. The guide wheel and push plate are driven by a reducer motor to achieve horizontal movement and clamping of the plate, adapting to the handling of plates of different sizes and positions.
It improves the efficiency and flexibility of sheet handling, reduces safety risks during the handling process, and ensures the safety and integrity of the sheet.
Smart Images

Figure CN222904825U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bathtub processing, in particular to a large-pool walking furnace forming machine. Background Technique
[0002] Bathtubs are mainly used for bathing or showering, usually installed in home bathrooms. Most modern bathtubs are made of acrylic or fiberglass, and there are also those made of steel wrapped with ceramics.
[0003] In the preliminary forming stage of the bathtub, the raw material plates (acrylic, composite board, fiberglass, etc.) of the bathtub are heated and softened, and then formed by die pressing or thermoforming, so that the materials are solidified according to the preset shape and structure. Then, the raw material plates of the bathtub are generally large in size, and the large-sized plates are often heavy, making the handling during the heating process extremely difficult, increasing the safety risks of the handling operation, such as the risks of worker injury or plate damage. In view of this, a large-pool walking furnace forming machine is designed. Content of the Utility Model
[0004] Aiming at the deficiencies of the prior art, the utility model provides a large-pool walking furnace forming machine, which solves the problems that the raw material plates of the bathtub are generally large in size, and the large-sized plates are often heavy, making the handling during the heating process extremely difficult, increasing the safety risks of the handling operation, such as the risks of worker injury or plate damage.
[0005] To solve the above technical problems, the utility model provides the following technical solution: a large-pool walking furnace forming machine, including a base, a fixed frame is fixedly connected to the top of the base, and a sucker moving assembly is movably connected to the fixed frame;
[0006] The sucker moving assembly includes a top frame and a bottom frame. First guiding wheels are rotatably connected to the four corners of the bottom of the top frame. A first reduction motor is fixedly connected to one side of the top frame, and one of the first guiding wheels is fixedly sleeved on the output end of the first reduction motor;
[0007] An elevator is fixedly connected to the middle of the top frame, a lead screw is threadedly inserted into the middle of the elevator, and the bottom of the lead screw is rotatably connected to the top of the bottom frame;
[0008] Front and rear displacement members are fixedly connected to both sides of the bottom frame. A fixed rod is fixedly connected to the output end of the front and rear displacement members. A connecting frame is fixedly sleeved on the outer surface of the fixed rod. A sucker is fixedly connected to the inside of the connecting frame, and a hook is fixedly connected to the outside of the connecting frame.
[0009] Further, a fixing groove is provided at the top of the base, an installation frame is fixedly connected inside the fixing groove, a lifting platform is fixedly connected to the installation frame, a support is fixedly connected to the output end of the lifting platform, and a movable clamping frame is connected to the top of the support.
[0010] Further, the movable clamping frame includes a frame. A plurality of second guide wheels are fixedly connected at equal intervals on both sides of the bottom of the frame. A second deceleration motor is fixedly connected to the outside of the frame. One of the second guide wheels is fixedly sleeved on the output end of the second deceleration motor, and the second guide wheel is in rolling connection with the top of the support.
[0011] Further, two fixing beams are connected along the length direction on both sides inside the frame, and a plurality of clamping members are fixedly connected at equal intervals on the fixing beams.
[0012] Further, the clamping member includes a first cylinder. The first cylinder is fixedly connected to the fixing beam. A push shaft is rotatably connected to the piston rod of the first cylinder. A plurality of fixing seats are fixedly connected to the fixing beam. A pushing plate is fixedly connected to the push shaft, and one end of the pushing plate is rotatably connected to the fixing seat;
[0013] A movable frame is rotatably connected to the fixing seat, and a support plate is rotatably connected between the movable frame and the pushing plate;
[0014] A fixing member is fixedly connected to the movable frame. Pressing plates are fixedly connected to the bottoms of two of the fixing members, and pressing pads are fixedly connected to the bottoms of the other two fixing members.
[0015] Further, limiting frames are fixedly connected to both sides of the frame. Limiting wheels are rotatably connected to the inner sides of the limiting frames, and the limiting wheels are in rolling connection with the bottom of the support.
[0016] Further, a movable furnace assembly is connected to one side of the top of the base, a plate body is placed on one side of the top of the base, and the plate body is located at the bottom of the fixing frame.
[0017] Further, the movable furnace assembly includes a furnace body and two guide rails. A plurality of third guide wheels are fixedly connected at equal intervals on both sides of the bottom of the furnace body. A third deceleration motor is fixedly connected to the furnace body. One of the third guide wheels is fixedly sleeved on the output end of the third deceleration motor;
[0018] The two guide rails are fixedly connected to the top of the base symmetrically front and back, and the third guide wheels are in rolling connection with the guide rails.
[0019] Further, a furnace opening is provided on one side of the furnace body close to the fixing frame, and a furnace door is slidably connected to the furnace opening;
[0020] A support frame is fixedly connected to the top of the furnace body, and a second cylinder is fixedly connected to the top of the support frame. The piston rod on the second cylinder is fixedly connected to the top of the furnace door.
[0021] By means of the above technical solution, the present utility model provides a large-pool walking furnace forming machine, which at least has the following beneficial effects:
[0022] 1. For this large-pool walking furnace forming machine, when the first reduction motor operates, it drives the first guide wheel to rotate. By using the friction of the wheel, the entire sucker moving assembly is driven to move horizontally on the fixed frame. After moving to the top of the plate body, the elevator operates to rotate the lead screw. By using the thread fit between the lead screw and the nut inside the elevator, the lifting movement of the chassis is driven. When the sucker moves above the plate body, the front and rear displacement members operate to drive the two fixing rods to approach each other. The hook is hooked to the bottom of the plate body, and the chassis continues to move downward. The sucker generates negative pressure to tightly fit and grasp the surface of the plate body, facilitating the handling of the plate body and being able to adapt to the handling of plate bodies of different sizes and positions, improving production efficiency and flexibility.
[0023] 2. For this large-pool walking furnace forming machine, when placed on the top of the frame, the first cylinder operates, and the push shaft is driven to move through the movement of the piston rod. Since the push shaft is rotatably connected to the push plate, and one end of the push plate is also rotatably connected to the fixed seat, the push plate will rotate around the fixed seat. As the push plate rotates, through the push of the support plate, the moving frame rotates around the fixed seat. The end of the moving frame away from the fixed seat moves downward, and the plate body is clamped and pressed through the pressing plate and the pressure pad. The pressing plate provides a large contact area and clamping force, while the pressure pad provides additional buffering or protection. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The drawings described herein are used to provide a further understanding of the present utility model and constitute a part of this application:
[0025] Figure 1 It is a schematic structural diagram of the present utility model;
[0026] Figure 2 It is a schematic partial structural diagram of the present utility model;
[0027] Figure 3 It is a schematic structural diagram of the fixed frame and the sucker moving assembly of the present utility model;
[0028] Figure 4 It is a schematic structural diagram of the sucker moving assembly of the present utility model;
[0029] Figure 5 It is a schematic structural diagram of the moving clamping frame of the present utility model;
[0030] Figure 6 It is a schematic structural diagram of the clamping member of the present utility model;
[0031] Figure 7 Structural schematic diagram of the base and the moving furnace assembly of the present utility model;
[0032] Figure 8 Of the present utility model Figure 7 Partial enlarged structural schematic diagram at position A.
[0033] In the figure: 1. Base; 2. Fixed frame; 3. Suction cup moving assembly; 301. Top frame; 302. Bottom frame; 303. First guide wheel; 304. First reduction motor; 305. Lift; 306. Lead screw; 307. Front and rear displacement member; 308. Fixed rod; 309. Connecting frame; 310. Suction cup; 311. Hook; 4. Fixed groove; 5. Mounting frame; 6. Lifting platform; 7. Support; 8. Moving clamping frame; 801. Frame; 802. Second guide wheel; 803. Second reduction motor; 804. Fixed beam; 805. Clamping member; 8051. First cylinder; 8052. Push shaft; 8053. Fixed seat; 8054. Push plate; 8055. Moving frame; 8056. Support plate; 8057. Fixed member; 8058. Pressing plate; 8059. Pressure pad; 806. Limit frame; 9. Moving furnace assembly; 901. Furnace body; 902. Guide rail; 903. Third reduction motor; 904. Third guide wheel; 905. Support frame; 906. Second cylinder; 907. Furnace door; 10. Plate body. Specific embodiments
[0034] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0035] As Figures 1 to 3 shown, a large-pool walking furnace forming machine includes a base 1, a fixed frame 2 is fixedly connected to the top of the base 1, and a suction cup moving assembly 3 is movably connected to the fixed frame 2;
[0036] As Figure 4As shown in the figure, the sucker moving assembly 3 includes a top frame 301 and a bottom frame 302. At the four corners of the bottom of the top frame 301, first guide wheels 303 are rotatably connected. On one side of the top frame 301, a first reduction motor 304 is fixedly connected, and one of the first guide wheels 303 is fixedly sleeved on the output end of the first reduction motor 304; in the middle of the top frame 301, a lift 305 is fixedly connected. A lead screw 306 is threadedly inserted in the middle of the lift 305, and the bottom of the lead screw 306 is rotatably connected to the top of the bottom frame 302; on both sides of the bottom frame 302, front and rear displacement members 307 are fixedly connected. The output ends of the front and rear displacement members 307 are fixedly connected with fixed rods 308. A connecting frame 309 is fixedly sleeved on the outer surface of the fixed rod 308. Inside the connecting frame 309, a sucker 310 is fixedly connected. Outside the connecting frame 309, a hook 311 is fixedly connected. When the first reduction motor 304 operates, it drives the first guide wheel 303 to rotate, and the friction of the wheel drives the entire sucker moving assembly 3 to move horizontally on the fixed frame 2. After moving to the top of the plate body 10, the lift 305 operates to rotate the lead screw 306. By the threaded cooperation between the lead screw 306 and the nut inside the lift 305, the lifting movement of the bottom frame 302 is driven. When the sucker 310 moves above the plate body 10, the front and rear displacement members 307 operate to drive the two fixed rods 308 to approach each other. The hook 311 is hooked on the bottom of the plate body 10, and the bottom frame 302 continues to move downward. The sucker 310 generates negative pressure to tightly fit and grasp the surface of the plate body 10, facilitating the handling of the plate body 10 and being able to adapt to the handling of plate bodies 10 of different sizes and positions, improving production efficiency and flexibility.
[0037] As Figure 1 and Figure 2 shown in the figure, a fixed groove 4 is provided at the top of the base 1. Inside the fixed groove 4, a mounting frame 5 is fixedly connected. On the mounting frame 5, a lifting platform 6 is fixedly connected. The output end of the lifting platform 6 is fixedly connected with a bracket 7. The top of the bracket 7 is connected with a moving clamping frame 8. When the lifting platform 6 operates, the height of the bracket 7 and the moving clamping frame 8 can be adjusted to adjust the moving clamping frame 8 to the required working height.
[0038] As Figure 5 shown in the figure, the moving clamping frame 8 includes a frame 801. On both sides of the bottom of the frame 801, a plurality of second guide wheels 802 are equidistantly and fixedly connected. On the outside of the frame 801, a second reduction motor 803 is fixedly connected. One of the second guide wheels 802 is fixedly sleeved on the output end of the second reduction motor 803, and the second guide wheel 802 is in rolling connection with the top of the bracket 7. When the second reduction motor 803 operates to drive one of the second guide wheels 802 to rotate, the position of the moving clamping frame 8 on the top of the bracket 7 can be adjusted, and the smoothness of the moving clamping frame 8 moving on the top of the bracket 7 is ensured.
[0039] As Figure 6As shown, two fixed beams 804 are connected along the length direction on both sides inside the frame 801, and a plurality of clamping members 805 are fixedly connected at equal intervals on the fixed beams 804. The clamping member 805 includes a first cylinder 8051, the first cylinder 8051 is fixedly connected to the fixed beam 804, a push shaft 8052 is rotatably connected to the piston rod of the first cylinder 8051, a plurality of fixed seats 8053 are fixedly connected to the fixed beam 804, a push plate 8054 is fixedly connected to the push shaft 8052, and one end of the push plate 8054 is rotatably connected to the fixed seat 8053; a movable frame 8055 is rotatably connected to the fixed seat 8053, and a support plate 8056 is rotatably connected between the movable frame 8055 and the push plate 8054; a fixing member 8057 is fixedly connected to the movable frame 8055, and pressing plates 8058 are fixedly connected to the bottoms of two of the fixing members 8057, and pressing pads 8059 are fixedly connected to the bottoms of the other two fixing members 8057. When placed on the top of the frame 801, the first cylinder 8051 operates, driving the push shaft 8052 to move through the movement of the piston rod. Since the push shaft 8052 is rotatably connected to the push plate 8054 and one end of the push plate 8054 is rotatably connected to the fixed seat 8053, the push plate 8054 will rotate around the fixed seat 8053. As the push plate 8054 rotates, through the push of the support plate 8056, the movable frame 8055 rotates around the fixed seat 8053, and the end of the movable frame 8055 away from the fixed seat 8053 moves downward, clamping and pressing the plate body 10 through the pressing plates 8058 and the pressing pads 8059. The pressing plates 8058 provide a large contact area and clamping force, while the pressing pads 8059 provide additional buffering or protection.
[0040] As Figure 5 shown, limit frames 806 are fixedly connected to both sides of the frame 801, limit wheels are rotatably connected to the inner sides of the limit frames 806, and the limit wheels are in rolling connection with the bottom of the support 7. The limit wheels roll on the bottom of the support 7, providing a clear guide for the movement of the movable clamping frame 8 on the support 7, ensuring the directionality and stability of the movable clamping frame 8 during the movement process, and preventing it from deviating from the predetermined path or shaking.
[0041] As Figure 1 、 Figure 7 and Figure 8As shown in the figure, a moving furnace assembly 9 is connected to one side of the top of the base 1, and a plate body 10 is placed on one side of the top of the base 1. The plate body 10 is located at the bottom of the fixing frame 2. The moving furnace assembly 9 includes a furnace body 901 and two guide rails 902. A plurality of third guide wheels 904 are equidistantly and fixedly connected to both sides of the bottom of the furnace body 901. A third reduction motor 903 is fixedly connected to the furnace body 901, and one of the third guide wheels 904 is fixedly sleeved on the output end of the third reduction motor 903; the two guide rails 902 are symmetrically fixedly connected to the top of the base 1 front and back, and the third guide wheels 904 are rollingly connected to the guide rails 902. When the third reduction motor 903 is started, it will drive the third guide wheels 904 to rotate, and then drive the entire furnace body 901 to move back and forth along the guide rails 902.
[0042] On one side of the furnace body 901 close to the fixing frame 2, there is a furnace opening, and a furnace door 907 is slidably connected to the furnace opening; a support frame 905 is fixedly connected to the top of the furnace body 901, and a second cylinder 906 is fixedly connected to the top of the support frame 905. The piston rod on the second cylinder 906 is fixedly connected to the top of the furnace door 907. The piston rod of the second cylinder 906 drives the furnace door 907 to slide up and down at the furnace opening through telescopic movement, so as to realize the opening and closing of the furnace door 907.
[0043] Working principle: Place the raw material plate body 10 of the bathtub on the top of the base 1. The first reduction motor 304 runs, drives the first guide wheels 303 to rotate, and uses the friction of the wheels to drive the entire suction cup moving assembly 3 to move horizontally on the fixing frame 2. After moving to the top of the plate body 10, the elevator 305 runs to rotate the lead screw 306, and uses the thread fit between the lead screw 306 and the nut inside the elevator 305 to drive the lifting movement of the bottom frame 302. When the suction cup 310 moves above the plate body 10, the front and rear displacement member 307 runs to drive the two fixing rods 308 to approach each other, the hook 311 is hooked to the bottom of the plate body 10, and the bottom frame 302 continues to move downward, and the suction cup 310 generates negative pressure to tightly fit and grab the surface of the plate body 10;
[0044] Then move the plate body 10 to the top of the frame 801. The first cylinder 8051 runs, and drives the push shaft 8052 to move through the movement of the piston rod. Since the push shaft 8052 is rotatably connected to the push plate 8054, and one end of the push plate 8054 is also rotatably connected to the fixed seat 8053, the push plate 8054 will rotate around the fixed seat 8053. As the push plate 8054 rotates, through the push of the support plate 8056, the moving frame 8055 rotates around the fixed seat 8053. One end of the moving frame 8055 away from the fixed seat 8053 moves downward, and the plate body 10 is clamped and pressed through the pressing plate 8058 and the pressing pad 8059;
[0045] The piston rod of the second cylinder 906 drives the furnace door 907 to slide upward at the furnace opening through telescopic movement, opening the furnace door 907. The third reduction motor 903 operates to drive the third guide wheel 904 to rotate, thereby driving the entire furnace body 901 to move along the guide rail 902, moving the furnace body 901 to the top of the plate body 10, and heating the plate body 10 through the furnace body 901.
[0046] It should be noted that the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.
[0047] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A large pool furnace forming machine, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a fixing frame (2), and the fixing frame (2) is movably connected to a suction cup moving assembly (3); The suction cup moving assembly (3) comprises a top frame (301) and a bottom frame (302), the four corners of the bottom of the top frame (301) are rotatably connected to first guide wheels (303), one side of the top frame (301) is fixedly connected to a first reduction motor (304), one of the first guide wheels (303) is fixedly sleeved on the output end of the first reduction motor (304); The middle of the top frame (301) is fixedly connected with a lift (305), the middle of the lift (305) is threadedly plugged with a screw rod (306), and the bottom of the screw rod (306) is rotatably connected to the top of the bottom frame (302); Both sides of the base frame (302) are fixedly connected with front and rear displacement members (307), the output end of the front and rear displacement member (307) is fixedly connected with a fixing rod (308), the outer surface of the fixing rod (308) is fixedly sleeved with a connecting frame (309), the interior of the connecting frame (309) is fixedly connected with a suction cup (310), and the outer side of the connecting frame (309) is fixedly connected with a hook (311).
2. The large pool furnace forming machine according to claim 1 is characterized in that: A fixing groove (4) is provided at the top of the base (1), a mounting frame (5) is fixedly connected inside the fixing groove (4), a lifting platform (6) is fixedly connected to the mounting frame (5), a bracket (7) is fixedly connected to the output end of the lifting platform (6), and a movable clamping frame (8) is connected to the top of the bracket (7).
3. The large pool furnace forming machine according to claim 2, characterized in that: The movable clamping frame (8) comprises a frame (801), a plurality of second guide wheels (802) are fixedly connected at equal distances on both sides of the bottom of the frame (801), a second reduction motor (803) is fixedly connected to the outer side of the frame (801), one of the second guide wheels (802) is fixedly sleeved on the output end of the second reduction motor (803), and the second guide wheel (802) is rollingly connected to the top of the bracket (7).
4. The large pool furnace forming machine according to claim 3 is characterized in that: Two fixed beams (804) are connected to both sides of the frame (801) along the length direction, and a plurality of clamping members (805) are fixedly connected to the fixed beams (804) at equal intervals.
5. The large pool furnace forming machine according to claim 4 is characterized in that: The clamping member (805) comprises a first cylinder (8051), the first cylinder (8051) is fixedly connected to a fixed beam (804), a push shaft (8052) is rotatably connected to the piston rod of the first cylinder (8051), a plurality of fixed seats (8053) are fixedly connected to the fixed beam (804), a push plate (8054) is fixedly connected to the push shaft (8052), and one end of the push plate (8054) is rotatably connected to the fixed seat (8053); A movable frame (8055) is rotatably connected to the fixed seat (8053), and a support plate (8056) is rotatably connected between the movable frame (8055) and the push plate (8054); The movable frame (8055) is fixedly connected with a fixing piece (8057), wherein the bottoms of two of the fixing pieces (8057) are fixedly connected with a pressure plate (8058), and the bottoms of the other two fixing pieces (8057) are fixedly connected with a pressure pad (8059).
6. The large pool furnace forming machine according to claim 5, characterized in that: Both sides of the frame (801) are fixedly connected to a limiting frame (806), the inner side of the limiting frame (806) is rotatably connected to a limiting wheel, and the limiting wheel is rollingly connected to the bottom of the bracket (7).
7. The large pool furnace forming machine according to claim 1, characterized in that: A movable furnace assembly (9) is connected to one side of the top of the base (1), a plate body (10) is placed on one side of the top of the base (1), and the plate body (10) is located at the bottom of the fixed frame (2).
8. The large pool furnace forming machine according to claim 7, characterized in that: The mobile furnace assembly (9) comprises a furnace body (901) and two guide rails (902); a plurality of third guide wheels (904) are fixedly connected at equal distances on both sides of the bottom of the furnace body (901); a third reduction motor (903) is fixedly connected to the furnace body (901); one of the third guide wheels (904) is fixedly sleeved on the output end of the third reduction motor (903); The two guide rails (902) are symmetrically fixedly connected to the top of the base (1) in a front-to-back manner, and the third guide wheel (904) is rollingly connected to the guide rails (902).
9. The large pool furnace forming machine according to claim 8, characterized in that: A furnace opening is provided on one side of the furnace body (901) close to the fixing frame (2), and a furnace door (907) is slidably connected to the furnace opening; The top of the furnace body (901) is fixedly connected to a support frame (905), the top of the support frame (905) is fixedly connected to a second cylinder (906), and the piston rod on the second cylinder (906) is fixedly connected to the top of the furnace door (907).