Plate collecting tool for long color steel plate production

By designing a long color steel plate receiving tool including frame, directional wheel, barrier frame, pallet and inclined plate, the problems of manual plate connection, high labor intensity and poor safety in the production of long color steel plates are solved, and automatic plate receiving is achieved, reducing labor intensity and safety risks and improving production efficiency.

CN222905553UActive Publication Date: 2025-05-27HEBEI CONSTR GRP
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Patent Information

Application Number
CN202421952507.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-05-27
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

During the production process of long color steel plates, manual mounting plates are inconvenient, high labor intensity, poor safety, and easy to cause scratches on the lower surface or damage to the paint surface.

Method used

A plate collection tool for the production of long color steel plates is designed, including horizontally arranged frames, directional wheels, stop frames, pallets and inclined plates. Through the synergy of these components, the free ends of long color steel plates are automatically supported and moved to avoid manual manual attachment of plates.

Benefits of technology

It realizes automatic board collection without manual manual board connection, which reduces labor intensity, improves staff safety, avoids surface scratches and paint damage, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222905553U_ABST
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Abstract

The utility model relates to a plate collecting tool for long color steel plate production, which structurally comprises a horizontally arranged frame, directional wheels arranged at the bottom of the frame and a retaining frame arranged on the frame, and the retaining frame is arranged at the rear end of the frame. Therefore, the long color steel plate can be blocked after falling into the frame from the upper part of the front end of the frame; the blocking frame comprises two blocking rods connected to the rear end of the frame and a holding rod connected to the upper ends of the two blocking rods, the blocking rods are used for blocking the rear end of the free end of the long color steel plate, and the holding rod is used for lifting or pushing and pulling a tool to a designated position. In the discharging process of the tile press, the long color steel plate supporting device is supported at the free end of a long color steel plate and automatically moves backwards along with the increase of the discharging length, manual plate receiving is not needed, the labor intensity is reduced, the safety of workers in the working process is improved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to a tool for the production of color steel plates, specifically a plate receiving tool for the production of long color steel plates. Background Art

[0002] Color steel plates, scientifically named color profiled steel plates, are a kind of composite materials and are widely used in parts such as the roofing, wall surfaces, and internal partition walls of the construction industry. With their characteristics of light weight, high strength, good heat insulation and heat preservation performance, bright colors, and quick installation, they have become an indispensable material in modern architecture.

[0003] The production of color steel plates is to press steel plates into profiled steel plates with specific shapes and sizes through a tile press, and its surface usually has a profiled structure with alternating convex and concave parts. When the tile press produces color steel plates, the produced color steel plates are stacked one by one. However, in the actual production process, especially when producing long color steel plates, such as in factory building projects, the plate width can reach more than 10 meters. The long color steel plates have a long width and a large mass. As the length of the color steel plate increases, the free end of the color steel plate will fall on the lower layer of color steel plates. Since the color steel plate has a sharp free end, it is easy to cause scratches on the lower surface or damage to the paint surface, affecting the product quality. Currently, during the production of long color steel plates, when the tile press discharges materials, two workers are required to manually receive the plates on both sides of the long color steel plate and move along with the plate until the tile press cuts the long color steel plate. The traditional method relies on manual plate receiving and handling, which not only has a high labor intensity but also requires multiple people to cooperate, resulting in low efficiency. At the same time, due to the long and sharp edges of the plates, it is easy to cut the skin of the operators, posing a safety hazard. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a plate receiving tool for the production of long color steel plates to solve the problems such as inconvenient manual plate receiving, high labor intensity, and poor safety during the production of long color steel plates.

[0005] The utility model is realized as follows: A plate receiving tool for the production of long color steel plates, its structure includes a horizontally arranged vehicle frame, directional wheels arranged at the bottom of the vehicle frame, and a retaining frame arranged on the vehicle frame. The retaining frame is arranged at the rear end of the vehicle frame to facilitate blocking the long color steel plate after it falls from above the front end of the vehicle frame. The retaining frame includes two retaining rods connected to the rear end of the vehicle frame and a supporting rod commonly connected to the upper ends of the two retaining rods. The retaining rods are used to block the rear end of the free end of the long color steel plate, and the supporting rod is used to lift or push and pull the tool to a designated position.

[0006] Furthermore, a supporting plate extending forward is arranged at the front end of the vehicle frame.

[0007] Further, the upper side of the pallet is lower than the upper side of the vehicle frame, and the height from the lower end of the directional wheel to the lower side of the pallet is greater than the height of the convex part of the long color steel plate.

[0008] Further, an inclined plate is arranged between the pallet and the vehicle frame.

[0009] Further, the lower end of the inclined plate is connected to the front end of the pallet, and the upper end is connected to the upper edge of the front end of the vehicle frame.

[0010] Further, there are four directional wheels, which are symmetrically arranged in pairs at the bottom of the vehicle frame. The distance between the directional wheels on the left and right sides is greater than the distance between the two sub-outer convex parts on the long color steel plate and less than the distance between the two outermost convex parts on the long color steel plate.

[0011] During the discharging process of the tile press, the utility model supports the free end of the long color steel plate and automatically moves backward as the discharging length increases, eliminating the need for manual plate connection, reducing labor intensity, improving the safety of workers during operation, and increasing production efficiency. The pallet and the inclined plate of the utility model ensure that the long color steel plate can safely fall on the pallet, avoiding scratches caused by directly falling on the lower-layer long color steel plate. The utility model can be applied to long color steel plates of different widths and thicknesses, with strong adaptability and flexibility. Through the supporting rod, the utility model enables workers to easily lift and push the tool to the designated position, with simple and quick operation and reduced labor intensity. Description of the Drawings

[0012] Figure 1 is the structural schematic diagram of the utility model.

[0013] Figure 2 is Figure 1 the top view of

[0014] Figure 3 is Figure 1 the front view of

[0015] Figure 4 is the structural schematic diagram of the utility model including the inclined plate.

[0016] Figure 5 is the structural schematic diagram of the utility model in the use state.

[0017] In the figure: 1. Vehicle frame, 2. Directional wheel, 3. Bracket, 4. Pallet, 5. Long color steel plate, 6. Inclined plate, 31. Baffle rod, 32. Supporting rod, 51. Convex part, 52. Concave part. Detailed Embodiment

[0018] Such as Figures 1-3As shown in the figure, the utility model includes a horizontally arranged frame 1, a directional wheel 2 arranged at the bottom of the frame 1, and a retaining frame 3 arranged on the frame 1. The retaining frame 3 is near the rear end of the frame 1. During use, one side of the frame 1 with the retaining frame 3 is away from the outlet of the tile press, so as to facilitate blocking the long color steel plate 5 after the long color steel plate 5 falls onto the frame 1 from above the front end of the frame 1.

[0019] The long color steel plate includes a concave part 52 and a convex part 51, and the concave part 52 and the convex part 51 are arranged alternately.

[0020] The frame 1 includes a horizontal pipe and a vertical pipe, which are connected to form a rectangular frame. The width of the frame is slightly smaller than the width of the long color steel plate, and it is sufficient to receive the color steel plate. In this embodiment, the frame 1 is in an overall shape of a Chinese character 'Mu', and the frame 1 is made of 3 cm 3 cm square pipes, and the size of the frame is 80 cm 40 cm. Appropriate materials can be selected according to actual needs to make a frame 1 with appropriate dimensions.

[0021] A support plate 4 extending horizontally forward is arranged at the front end of the frame 1. The upper side of the support plate 4 is lower than the upper side of the frame 1. The support plate 4 is used to provide a support surface when the position of the long color steel plate is low and it cannot directly fall onto the frame 1, ensuring that the long color steel plate can safely fall onto the support plate 4 and preventing the long color steel plate from directly falling onto the lower-layer long color steel plate, thereby avoiding scratching the paint surface of the lower-layer long color steel plate. The height from the lower end of the directional wheel 2 to the lower side of the support plate 4 is greater than the height of the convex part 51 of the long color steel plate to prevent friction between the support plate 4 and the convex part 51 of the long color steel plate. The support plate 4 can also be an angle plate, and the angle plate includes a vertical surface connected to the frame 1 and a flat surface at the lower end of the vertical surface. In this embodiment, the support plate 4 is two angle irons with a cross-section of 45 mm 45 mm 5 mm and a length of 15 cm, symmetrically arranged at the front end of the frame 1.

[0022] As Figure 4 shown, an inclined plate 6 is arranged between the support plate 4 and the frame 1. Its lower end is connected to the front end of the support plate 4, and its upper end is connected to the upper edge of the front end of the frame. When the position of the long color steel plate is lower than the frame 1 and higher than the support plate 4, the free end of the long color steel plate can move along the inclined plate 6 to the frame 1, avoiding the situation that due to the position of the tool being far from the outlet of the tile press, the free end of the long color steel plate 5 is too low to extend to the frame. The support plate 4 and the inclined plate 6 are arranged opposite to the retaining frame 3, which can balance the weight of the retaining frame 3, improve the overall balance, make the overall movement more stable, and avoid the long color steel plate falling from the frame 1 onto the lower-layer long color steel plate due to tipping.

[0023] There are four guiding wheels 2, which are symmetrically arranged in pairs at the bottom of the vehicle frame 1. The distance between the guiding wheels on both sides is at least greater than the distance between two adjacent convex parts 51. The guiding wheels 2 on the left and right sides are respectively located in the two outermost concave parts 52 of the long color steel plate 5. The distance between the guiding wheels 2 on the left and right sides is less than the distance between the two outermost convex parts 51 on the long color steel plate 5 and greater than the distance between the two second outermost convex parts 51 on the long color steel plate 5, ensuring that there is no obstruction when passing over the convex parts 51 on the long color steel plate 5, thus making the entire transportation process smoother. The guiding wheels 2 are rubber wheels to avoid damaging the paint surface when rotating on the long color steel plate 5.

[0024] The retaining frame 3 includes two retaining rods 31 connected to the rear end of the vehicle frame 1 and a handrail 32 commonly connected to the upper ends of the two retaining rods 31. The retaining rods 31 are arranged vertically and the handrail 32 is arranged horizontally. The retaining rods 31 are used to block the rear end of the free end of the long color steel plate 5 and are pushed backward as a whole by the long color steel plate 5. The handrail 32 is used to lift and push and pull tools to the designated position.

[0025] As Figure 5 shown, when in use, place the present utility model near the discharge port of the tile press. The color steel plate is evenly delivered outward from the discharge port of the tile press. As the discharge length increases, the free end of the color steel plate begins to sag. When the position of the color steel plate is relatively high and then it falls on the vehicle frame 1, as the tile press continuously delivers the color steel plate, the free end of the color steel plate is blocked by the retaining frame 3 and abuts against the retaining frame 3. The free end of the color steel plate pushes the present utility model backward, and the guiding wheels 3 roll backward along the concave part 52. When the tile press cuts off the color steel plate, the rear end of the color steel plate stops moving. The staff pulls out the vehicle frame 1 from the bottom of the color steel plate through the handrail 32, and then pushes the present utility model along the concave part 52 of the color steel plate to near the discharge port of the tile press, thus completing a plate receiving operation for the long color steel plate.

Claims

1. A plate collecting tool for long color steel plate production, characterized in that: It includes a horizontally arranged frame, directional wheels arranged at the bottom of the frame and a blocking frame arranged on the frame, wherein the blocking frame is arranged at the rear end of the frame so as to block the long color steel plate after the long color steel plate falls into the frame from above the front end of the frame; the blocking frame includes two blocking rods connected to the rear end of the frame and a support rod connected to the upper ends of the two blocking rods, the blocking rod is used to block the rear end of the free end of the long color steel plate, and the support rod is used to lift or push and pull the tool to a specified position.

2. The plate collecting tool for producing long color steel plates according to claim 1, characterized in that: A supporting plate extending forward is arranged at the front end of the frame.

3. The plate collecting tool for producing long color steel plates according to claim 2, characterized in that: The upper side of the support plate is lower than the upper side of the frame, and the height from the lower end of the directional wheel to the lower side of the support plate is greater than the height of the convex part of the long color steel plate.

4. The plate collecting tool for producing long color steel plates according to claim 2, characterized in that: An inclined plate is provided between the support plate and the vehicle frame.

5. The plate collecting tool for producing long color steel plates according to claim 4, characterized in that: The lower end of the inclined plate is connected to the front end of the supporting plate, and the upper end is connected to the upper edge of the front end of the frame.

6. The plate collecting tool for producing long color steel plates according to claim 1, characterized in that: There are four directional wheels, which are symmetrically arranged in pairs at the bottom of the frame. The distance between the directional wheels on the left and right sides is greater than the distance between the two secondary outer convex parts on the long color steel plate, and less than the distance between the two outermost convex parts on the long color steel plate.