Sliding conveying device for CRR plasma processing technology
By designing a sliding conveyor for CRR plasma processing technology, automatic flip and visual inspection of workpieces are realized, and the problems of low manual flip and detection efficiency and large error in the prior art are solved, and detection accuracy and production efficiency are improved.
Patent Information
- Application Number
- CN202421678735.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-15
AI Technical Summary
During the plasma cleaning process of CRR, the prior art relies on manual flip and detection, resulting in high labor intensity, low efficiency and large errors, which in turn increases the rate of defective products.
A sliding conveying device for CRR plasma processing technology is designed, including a linear module, a feeding module, a clamping flip module and a visual detection module. The clamping flip module realizes automatic flip of the workpiece and the installation of the detection camera, so as to realize the front and back detection of the workpiece.
It improves the efficiency and accuracy of workpiece inspection, reduces the defective yield rate, and greatly reduces the labor intensity of workers.
Smart Images
Figure CN222906789U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automated processing, and particularly relates to a sliding conveying device for a CRR plasma processing technology. Background Art
[0002] In a mechanical production workshop, many manufactured workpieces are conveyed by a conveyor belt to different processing positions for processing by processing equipment in the next process. In particular, during the daily processing of a cartridge (abbreviation: CRR), the CRR needs to be subjected to plasma cleaning. The CRR is generally placed in a material tray and sent to the cleaning station together. After cleaning, it is removed by the conveyor belt and inspected manually. However, this existing processing method is not ideal. On the one hand, the CRR needs to be turned over for inspection on the upper and lower sides. Manual turning not only has a large labor intensity but also has a relatively low turning efficiency. On the other hand, the error of manual inspection is relatively large and the defective rate is relatively high. Therefore, considering production efficiency and product quality, we specifically developed a sliding conveying device for a CRR plasma processing technology to meet production needs. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a sliding conveying device for a CRR plasma processing technology in view of the deficiencies of the prior art, and this sliding conveying device for a CRR plasma processing technology can well solve the above problems.
[0004] To achieve the above requirements, the technical solution adopted by the utility model to solve its technical problems is as follows:
[0005] Provide a sliding conveying device for a CRR plasma processing technology, including a horizontally arranged linear module, a material receiving module arranged on the movable terminal of the linear module, a clamping and flipping module arranged on the movable terminal of the linear module, and a vision detection module arranged on one side of the material receiving module; the clamping and flipping module is located on the side of the material receiving module facing the vision detection module, and the vision detection module includes a detection camera arranged above the conveying linear module and a fixing frame for fixing the detection camera; the material receiving module includes two brackets horizontally arranged side by side along the length direction of the linear module, a conveyor belt unit arranged on the brackets for conveying the material tray, a lifting unit arranged in the middle of the two brackets, and a reciprocating driving unit for driving the lifting unit to reciprocate along a direction perpendicular to the length direction of the linear module; an avoidance position for avoiding the clamping jaw unit of the clamping and flipping module is arranged at the upper end of one of the two brackets close to the clamping and flipping module.
[0006] The sliding conveying device for the CRR plasma processing technology described in the present utility model, wherein the clamping and flipping module includes a jaw unit for clamping the material tray, and a lifting unit for driving the up and down movement of the jaw unit; the lifting unit is fixed on the moving terminal of the linear module.
[0007] The sliding conveying device for the CRR plasma processing technology described in the present utility model, wherein the jaw unit includes two first clamping plates arranged horizontally side by side, two second clamping plates arranged horizontally side by side, and a rotary clamping cylinder for driving the relative clamping movement of the first clamping plate and the second clamping plate; the two first clamping plates and the two second clamping plates are respectively arranged up and down opposite to each other, the first clamping plate and the second clamping plate are respectively fixed on the two moving claws of the rotary clamping cylinder through two mounting plates, and the first clamping plate and the second clamping plate are arranged along the length direction of the linear module.
[0008] The sliding conveying device for the CRR plasma processing technology described in the present utility model, wherein there are two avoidance positions corresponding to the first clamping plate and the second clamping plate, and there are two conveyor belt units which are respectively arranged on the opposite side walls of the two brackets. The conveyor belt unit includes a conveyor belt longitudinally rotatably arranged on the bracket through a belt roller, and a conveyor belt motor for driving the rotation of the conveyor belt; the conveyor belt motor is fixed on the bracket, and a downwardly curved portion is arranged on the conveyor belt corresponding to the avoidance position.
[0009] The sliding conveying device for the CRR plasma processing technology described in the present utility model, wherein the reciprocating driving unit includes a slide rail perpendicular to the length direction of the linear module, a slider slidably arranged on the slide rail, rotating shafts arranged at both ends of the slide rail, an endless belt sleeved on the two rotating shafts, and a reciprocating motor for driving the rotation of the endless belt; the slider is fixedly connected with the endless belt, and the lifting unit is arranged on the slider.
[0010] The sliding conveying device for the CRR plasma processing technology described in the present utility model, wherein the lifting unit includes a support frame vertically arranged on the slider, a lifting cylinder vertically fixed on the support frame, and a lifting seat arranged on the movable rod of the lifting cylinder; the lifting seat is longitudinally slidably connected with the support frame, a horizontal extension arm is arranged at the upper end of the lifting seat, and the extension arm is parallel to the slide rail.
[0011] The sliding conveying device for the CRR plasma processing technology described in the present utility model, wherein two horizontally opposite fixed arms are arranged at the top of the fixed frame, and a light diffusing plate is further arranged above the fixed arms; the detection camera is arranged above the light diffusing plate; both of the fixed arms are detachably connected with the light diffusing plate.
[0012] The beneficial effects of the present utility model are as follows: The overall layout of the present utility model is reasonable. During the actual production process, the incoming material is lifted by the lifting unit at the loading station. After reaching the position, the reciprocating driving unit drives the lifting unit and the workpiece to reset and places the workpiece on the conveyor belt unit. After the workpiece is placed stably, the conveying unit transfers the workpiece to the clamping and flipping module station for alignment. Then, the clamping and flipping module clamps the workpiece and moves the workpiece to the detection station of the detection camera through the linear module for detection. After one side is detected, it is flipped to detect the other side, thereby realizing the detection of both the front and back sides of the workpiece. Compared with the traditional manual flipping detection, the efficiency is higher, the detection accuracy is higher, the defective rate is lower, and the labor intensity of workers is also greatly reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will further illustrate the present utility model in conjunction with the drawings and embodiments. The drawings in the following description are only partial embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings:
[0014] Figure 1 is a bird's-eye view of the sliding conveying device for the CRR plasma processing technology of the present utility model.
[0015] Figure 2 is Figure 1 the enlarged view of the partial structure in
[0016] Figure 3 is Figure 1 another perspective view of
[0017] Figure 4 is Figure 3 the enlarged view of the partial structure of
[0018] Figure 5 is Figure 3 the enlarged view of the partial structure of
[0019] Figure 6 is the top view of the sliding conveying device for the CRR plasma processing technology of the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] In the description, claims and drawings of the present invention, terms such as "first", "second", "third" and "fourth" are used to distinguish different objects, rather than to describe a specific order. In addition, the terms "comprise" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that comprises a series of steps or units is not limited to the listed steps or units, but optionally further includes steps or units not listed, or optionally further includes other steps or units inherent to these processes, methods, products or devices.
[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in connection with the embodiments can be included in at least one embodiment of the present invention. The phrase appears in various places in the specification and does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive of other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0022] "Plurality" means two or more. "And / or" describes the association relationship of associated objects and indicates that there can be three relationships. For example, A and / or B can represent: A exists alone, A and B exist simultaneously, and B exists alone. The character " / " generally represents an "or" relationship between the associated objects before and after.
[0023] Moreover, terms indicating directions such as "up", "down", "left", "right", "upper end", "lower end", "longitudinal", etc. are all referenced based on the attitude position of the device or equipment described in this solution during normal use.
[0024] In order to make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below. Obviously, the described embodiments are partial embodiments of the present utility model, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the protection scope of the present utility model.
[0025] The sliding conveying device for the CRR plasma processing process in the preferred embodiment of the present utility model, as Figures 1-6As shown in the figure, it includes a horizontally arranged linear module 10, a material receiving module 20 provided on the moving terminal 101 of the linear module 10, a clamping and flipping module 30 provided on the moving terminal 101 of the linear module 10, and a vision detection module 40 provided on one side of the material receiving module 20; the clamping and flipping module 30 is located on the side of the material receiving module 20 facing the vision detection module 40, and the vision detection module 40 includes a detection camera 41 provided above the conveying linear module 10 and a fixing bracket 42 for fixing the detection camera 41; the material receiving module 20 includes two brackets 21 arranged horizontally side by side along the length direction of the linear module 10, a conveyor belt unit 22 provided on the brackets 21 for conveying the tray, a lifting unit 23 provided in the middle of the two brackets 21, and a reciprocating driving unit 24 for driving the lifting unit 23 to reciprocate along the direction perpendicular to the length direction of the linear module 10; an avoidance position 50 for avoiding the clamping jaw unit 31 of the clamping and flipping module 30 is provided at the upper end of one of the two brackets 21 close to the clamping and flipping module 30; among them, the linear module 10 can be a linear motor, a lead screw module or a guide rail module with a drive, etc. Correspondingly, in order to facilitate the installation of the material receiving module and the clamping and flipping module, a mounting plate 60 is provided on the moving terminal 101 of the linear module 10.
[0026] The overall layout of the utility model is reasonable. In the actual production process, the incoming material is jacked up at the loading station by the lifting unit 23. After reaching the position, the reciprocating driving unit 24 drives the lifting unit 23 and the workpiece to reset and places the workpiece on the conveyor belt unit 22. After the workpiece is placed stably, the conveying unit transfers the workpiece to the clamping and flipping module 30 station for alignment. Then, the clamping and flipping module 30 clamps the workpiece and moves the workpiece to the detection station of the detection camera 41 through the linear module 10 for detection. After one side is detected, it is flipped to detect the other side. Thus, the detection of the front and back sides of the workpiece can be realized. Compared with the traditional manual flipping detection, the efficiency is higher, the detection accuracy is higher, the defective product rate is lower, and the labor intensity of the workers is also greatly reduced.
[0027] In this embodiment, the clamping and flipping module 30 includes a jaw unit 31 for clamping the tray, and a lifting unit 32 for driving the jaw unit 31 to move up and down; the lifting unit 32 is a vertically arranged linear motor, cylinder or guide rail module driven by Dayou, and the lifting unit 32 is vertically fixed on the moving terminal 101 of the linear module 10; further, the jaw unit 31 includes two first clamping plates 311 arranged horizontally side by side, two second clamping plates 312 arranged horizontally side by side, and a rotary clamping cylinder 313 for driving the first clamping plate and the second clamping plate 312 to move relatively for clamping; the two first clamping plates and the two second clamping plates 312 are respectively arranged up and down opposite to each other, the first clamping plate and the second clamping plate 312 are respectively fixed on the two moving claws of the rotary clamping cylinder 313 through two mounting plates, the first clamping plate and the second clamping plate 312 are arranged along the length direction of the linear module 10, through the clamping cooperation of the two first clamping plates and the two second clamping plates 312, after the conveyor belt unit 22 approaches the lifting unit 32, it can enter the upper and lower sides of the tray respectively through the avoidance position 50 relatively, and after reaching the position, the tray is clamped by the action of the rotary clamping cylinder 313, and then is moved to the lower side of the detection camera 41 through the linear module 10 for detection, which is convenient and fast.
[0028] In this embodiment, there are two avoidance positions 50 corresponding to the first clamping plate and the second clamping plate 312, and there are two conveyor belt units 22 which are respectively arranged on the opposite side walls of the two brackets 21. The conveyor belt unit 22 includes a conveyor belt 221 longitudinally rotatably arranged on the bracket 21 through a belt roller 70, and a conveyor belt motor 222 for driving the conveyor belt 221 to rotate; the conveyor belt motor 222 is fixed on the bracket 21, and the conveyor belt 221 is provided with a downwardly curved bending portion 2210 corresponding to the avoidance position 50, and the bending portion 2210 is turned by an additionally arranged belt roller 70. The setting of the avoidance position 50 can avoid the collision between the first clamping plate and the second clamping plate 312 and the bracket 21 before they extend into the upper and lower sides of the tray.
[0029] In this embodiment, the reciprocating driving unit 24 includes a slide rail 241 perpendicular to the length direction of the linear module 10, a slider 242 slidably disposed on the slide rail 241, a rotating shaft 243 vertically disposed at both ends of the slide rail 241, and an endless belt 244 sleeved on the two rotating shafts 243, as well as a reciprocating motor 245 for driving the endless belt 244 to rotate; the slider 242 is fixedly connected to the endless belt 244, and the lifting unit 23 is disposed on the slider 242; wherein, the lifting unit 23 includes a support frame 231 vertically disposed on the slider 242, a lifting cylinder 232 vertically fixed on the support frame 231, and a lifting seat 233 disposed on the movable rod of the lifting cylinder 232; the lifting seat 233 is longitudinally slidably connected to the support frame 231, and a horizontal extension arm 80 is provided at the upper end of the lifting seat 233, the extension arm 80 is parallel to the slide rail 241. When the tray is conveyed in place by the conveying device of the previous process, the reciprocating motor 245 drives the endless belt 244 to rotate to drive the lifting unit 23 towards the feeding conveying device 90, so that the extension arm 80 enters below the tray and reaches the position. After reaching the position, the lifting unit 23 jacks up the tray to separate it from the conveying device 90, and then through the cooperation of the reciprocating motor 245 and the endless belt 244, the tray loaded with workpieces can be transferred to the conveyor belt unit 22.
[0030] In this embodiment, two horizontally opposite fixed arms 421 are provided at the top of the fixed frame 42, and a light diffusing plate 423 is further provided above the fixed arms 421; the detection camera 41 is disposed above the light diffusing plate 423; both fixed arms 421 are detachably connected to the light diffusing plate 423 to ensure uniform and sufficient optical fibers when the detection camera 41 collects images, and it is also convenient for installation and replacement.
[0031] It should be understood that for those of ordinary skill in the art, modifications or variations can be made according to the above description, and all such modifications and variations should fall within the protection scope of the appended claims of the present invention.
Claims
1. A sliding conveyor device for CRR plasma processing, characterized in that: It comprises a horizontally arranged linear module, a material receiving module arranged on the movable terminal of the linear module, a clamping and flipping module arranged on the movable terminal of the linear module, and a visual inspection module arranged on one side of the material receiving module; The clamping and flipping module is located on the side of the material receiving module facing the visual inspection module, and the visual inspection module includes a detection camera arranged above the conveying linear module, and a fixing frame for fixing the detection camera; the material receiving module includes two brackets arranged horizontally side by side along the length direction of the linear module, a conveyor belt unit arranged on the bracket for conveying the material tray, and a lifting unit arranged between the two brackets, and a reciprocating drive unit for driving the lifting unit to reciprocate along the length direction perpendicular to the linear module; the upper end of one of the two brackets close to the clamping and flipping module is provided with an avoidance position for avoiding the clamping claw unit of the clamping and flipping module.
2. The slide conveyor device for CRR plasma processing according to claim 1, characterized in that: The clamping and turning module comprises a clamping claw unit for clamping the material tray, and a lifting unit for driving the clamping claw unit to move up and down; the lifting unit is fixed on the movable terminal of the linear module.
3. The slide conveyor device for CRR plasma processing according to claim 2, characterized in that: The clamping jaw unit includes two first clamping plates arranged horizontally side by side, two second clamping plates arranged horizontally side by side, and a rotating clamping cylinder driving the first clamping plates and the second clamping plates to move relative to each other; the two first clamping plates and the two second clamping plates are respectively arranged opposite to each other up and down, the first clamping plates and the second clamping plates are respectively fixed to the two movable jaws of the rotating clamping cylinder through two mounting plates, and the first clamping plates and the second clamping plates are arranged along the length direction of the linear module.
4. The slide conveyor device for CRR plasma processing according to claim 3, characterized in that: The avoidance positions are provided with two corresponding to the first clamping plate and the second clamping plate, the conveyor belt units are provided with two and are respectively arranged on the opposite side walls of the two brackets, the conveyor belt unit includes a conveyor belt arranged on the bracket for longitudinal rotation through a belt roller, and a conveyor belt motor for driving the conveyor belt to rotate; the conveyor belt motor is fixed on the bracket, and a downwardly bent portion is provided on the conveyor belt corresponding to the avoidance position.
5. The slide conveyor device for CRR plasma processing according to claim 1, characterized in that: The reciprocating drive unit includes a slide rail perpendicular to the length direction of the linear module, a slider slidably arranged on the slide rail, a rotating shaft arranged at both ends of the slide rail, and an annular belt sleeved on the two rotating shafts, and a reciprocating motor driving the annular belt to rotate; the slider is fixedly connected to the annular belt, and the lifting unit is arranged on the slider.
6. The slide conveyor device for CRR plasma processing according to claim 5, characterized in that: The lifting unit includes a support frame vertically arranged on the sliding block, a lifting cylinder vertically fixed on the support frame, and a lifting seat arranged on the movable rod of the lifting cylinder; the lifting seat is longitudinally slidably connected to the support frame, and a horizontal extension arm is provided at the upper end of the lifting seat, and the extension arm is parallel to the slide rail.
7. The slide conveyor device for CRR plasma processing according to claim 1, characterized in that: The top of the fixing frame is provided with two fixing arms arranged horizontally opposite to each other, and is also provided with a light diffusion plate arranged above the fixing arms; the detection camera is arranged above the light diffusion plate; the two fixing arms are both detachably connected to the light diffusion plate.