Construction material transferring and lifting system

By installing tower-mounted guide rails on the tower crane and using elevator elevator boxes, the problems of slow turnover and dangerous lifting of traditional formwork frame materials are solved, and the rapid and safe transfer of construction materials is achieved, and construction efficiency and safety are improved.

CN222907394UActive Publication Date: 2025-05-27THE FIRST COMPARY OF CHINA EIGHTH ENG BUREAU LTD
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Patent Information

Application Number
CN202421952093.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-13
Publication Date
2025-05-27
Estimated Expiration
2034-08-13

AI Technical Summary

Technical Problem

The materials of traditional formwork frames are slow to turn around, are dangerous to lift, and take up tower crane operation time, making it difficult to improve construction efficiency and safety.

Method used

Design a construction material transfer and lifting system, including installing tower body-attached guide rails on the tower crane, and using a winch and elevator elevator box to achieve safe and efficient transport of construction materials.

Benefits of technology

Through this system, the rapid and safe transport of construction materials is achieved, the risk of falling objects at high altitudes is avoided, the construction efficiency and safety is improved, and the working time of the tower crane is not occupied.

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Abstract

The utility model discloses a construction material transferring and lifting system, and relates to the technical field of house building construction material transferring and lifting equipment. Comprising a tower body attached guide rail arranged on a tower body of the tower crane, a hoisting unit arranged at the top of a standard knot of the tower crane, a lifter elevator box and a box top truss arranged at the top of the lifter elevator box, the lifting unit comprises a winch bearing, a winch, a rotary fixed pulley, a pulley supporting frame, a steel wire rope and a lifting hook. The novel construction material transferring and lifting system has the advantages that aiming at the problems that a traditional formwork frame body material is slow in turnover, large in lifting danger coefficient and the like, the novel construction material transferring and lifting system is provided, compared with an existing construction method, the system can achieve totally-closed transferring of the formwork frame body material, and objects falling from high altitudes are avoided; the operation time of a tower crane is not occupied by transferring of the formwork frame body, and synchronous operation of transferring of the formwork frame body and hoisting of site construction materials is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of building construction material transfer and lifting equipment, and particularly relates to a construction material transfer and lifting system. Background Art

[0002] In building construction projects, the efficient and safe transfer of construction materials has always been a key link in construction engineering. With the increase in the height and complexity of modern buildings, traditional material transfer methods have gradually been unable to meet the project requirements. Especially during the main structure construction stage, formwork scaffolds are usually used as the load-bearing system at the construction site. The formwork system includes formwork, primary and secondary keels, load-bearing steel pipes, fasteners and other equipment. After the construction of all materials in the formwork system on this floor is completed, they need to be successively transferred upward to the upper area for structure construction. Currently, the materials of the formwork scaffold are mainly hoisted and transferred by using a discharge platform in cooperation with a tower crane. Although this method meets the construction requirements to a certain extent, due to the limitations of the discharge platform, there is still much room for improvement in its efficiency and safety.

[0003] In recent years, with the continuous progress of construction technology, tower cranes have been used more and more widely. Tower cranes are not only used to hoist formwork scaffold materials, but also widely used for the hoisting of other construction materials such as steel bars. However, during the main structure stage, the workload of hoisting steel bars by tower cranes is large. The traditional transfer method using a discharge platform not only occupies a large amount of the effective working time of the tower crane, but also due to the different lengths of steel pipes and keel materials at the construction site, it is extremely easy to cause the risk of falling objects from a height during the hoisting process. The limitations and potential risks of this traditional method make it difficult to effectively improve construction efficiency and safety. Therefore, there is an urgent need for a more efficient and safe construction material transfer system to meet the requirements of modern high-efficiency building construction.

[0004] Currently, the main method used at the construction site is to transfer formwork scaffold materials by using a discharge platform in cooperation with a tower crane. This method has several obvious deficiencies. First, the capacity of the discharge platform is limited, resulting in a small amount of materials transferred each time and low transfer efficiency. Second, a large amount of the effective working time of the tower crane is occupied for hoisting formwork scaffold materials, which in turn affects the hoisting of other construction materials such as steel bars, leading to delays in the overall construction progress. In addition, due to the different lengths of steel pipes and keel materials, there is a risk of materials falling from a height during the hoisting process, posing a serious threat to the safety of the construction site.

[0005] In view of the above deficiencies of the existing technology, there is an urgent need for a new type of construction material transfer and lifting system to solve the problems of low efficiency and poor safety of the traditional transfer method. Content of the Utility Model

[0006] In order to achieve the above utility model purpose and address the above technical problems, the utility model provides a construction material transfer and lifting system.

[0007] Its technical solution includes a tower body attached guide rail arranged on the tower body of a tower crane, a lifting unit arranged on the top of a tower crane standard section, a lift elevator car, and a car top truss arranged on the top of the lift elevator car.

[0008] The lifting unit includes a winch seat, a winch, a slewing fixed pulley, a pulley support frame, a steel wire rope, and a hook.

[0009] The winch seat is arranged on the top of the tower crane standard section, and the winch is fixedly arranged on the upper part of the winch seat.

[0010] A pulley support frame is arranged on the winch seat, a slewing fixed pulley is arranged on the pulley support frame, and the steel wire rope extended from the winch extends to the lower part of the tower body of the tower crane through the slewing fixed pulley.

[0011] Two groups of lifting units are arranged on the winch seat, and the steel wire ropes of the two groups of lifting units extend along both sides of the tower body of the tower crane to the lift elevator car. The elongation and shortening of the steel wire rope are realized through the winch, so as to realize the up and down movement of the lift elevator car.

[0012] The hook is arranged at the lower end of the steel wire rope.

[0013] The lift elevator car is integrally in a U-shaped state and wraps three sides of the tower body of the tower crane. The lift elevator car includes a transverse box body and longitudinal box bodies arranged on one side of both ends of the transverse box body. A sliding inner door is arranged at the outer end of the longitudinal box body, and an electric extension device is arranged between the sliding inner door and the longitudinal box body to realize the connection of the building seats at different intervals.

[0014] The car top truss is fixedly arranged on the top plate of the longitudinal box body, and the top of the car top truss matches the hook.

[0015] The tower body attached guide rail is arranged at the four corners of the tower body of the tower crane. A slide rail groove is opened on the outer side of the tower body attached guide rail, and an elevator car attached pulley is slidably matched in the slide rail groove, which can ensure that the elevator car attached pulley of the lift elevator car slides up and down in the slide rail groove.

[0016] The elevator car attached pulley is rigidly connected with the inner side wall of the lift elevator car through a connecting rod.

[0017] The steel wire rope connects the hook and the lift elevator car through the car top truss, and the lift elevator car is slidably connected with the tower body attached guide rail through the elevator car attached pulley, so as to realize the up and down movement of the lift elevator car.

[0018] A protection device is arranged around the lift elevator car, which can ensure that the transported materials do not fall down and can also ensure the safety of the operators.

[0019] There are two sliding interior doors installed on the side of the elevator car of the lift that is close to the building. The sliding interior doors achieve the rotation function through pin shafts. When the elevator car of the lift is in the up-and-down movement state, the sliding interior doors are in the closed state. When materials need to be transported, the doors are in the open mode.

[0020] Considering that there may be differences in the spacing between the tower crane tower body and the building block, an electric extension device is installed on the railing at the position of the elevator car door. When materials need to be transported between the elevator car of the lift and the building block, the sliding interior doors are in the open state, and the connection between the elevator car of the lift and the building block in different spacing states can be achieved through the electric extension device.

[0021] The protection device is composed of a protection net and a support frame, and is used to ensure that the transferred materials do not fall downward.

[0022] Taking the tower crane tower body as a material lifting and transferring platform, two sets of lifting units are used to realize the elongation and shortening of the steel wire ropes, and the stable sliding of the elevator car is realized by using the displacement of the elevator car attachment pulley in the tower body attachment guide rail. The sliding interior doors are used for the connection between the elevator car of the lift and the main structure;

[0023] The electric telescopic rod and the electric hook are applied to the operation of the sliding interior doors.

[0024] The cooperation between the slide rail groove and the elevator car attachment pulley enables the elevator car to move smoothly up and down.

[0025] The beneficial effects brought by the technical solution provided by the embodiment of the present utility model are as follows: Aiming at the problems of slow turnover of traditional formwork support materials and high danger coefficient in hoisting, etc., this solution provides a construction material transfer and lifting system. By installing an attachment guide rail on the tower crane tower body and using a winch and an elevator car of the lift, the safe and efficient transfer of construction materials is realized; through the combination of the attachment guide rail and the elevator car, the rapid and safe transfer of materials is realized, and the transfer of the formwork support does not occupy the operation time of the tower crane, realizing the synchronous operation of the formwork support transfer and the hoisting of on-site construction materials; the fully enclosed elevator car design and the protection device can realize the fully enclosed transfer of the formwork support materials, avoid falling objects from height, and improve the operation safety; the electric extension device adapts to different floor spacings, enhancing the flexibility and practicability of the system; the close combination of the U-shaped elevator car and the tower body ensures the stability of the elevator car during the up-and-down movement process;

[0026] It solves the problems of slow turnover of traditional formwork support materials, dangerous hoisting, and occupying the operation time of the tower crane, etc., and is of great significance for improving construction efficiency and ensuring construction safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the embodiment of the present utility model.

[0028] Figure 2 Side view of the embodiment of the present utility model Figure 1 .

[0029] Figure 3 Side view of the embodiment of the present utility model Figure 2 .

[0030] Figure 4 Structural schematic diagram of the lifting unit of the embodiment of the present utility model.

[0031] Figure 5 Partial structural schematic diagram of the embodiment of the present utility model.

[0032] Figure 6 Structural schematic diagram of the tower body attached guide rail of the embodiment of the present utility model.

[0033] Figure 7 Structural schematic diagram of the elevator car of the embodiment of the present utility model.

[0034] Figure 8 Structural schematic diagram of the electric hook of the embodiment of the present utility model.

[0035] Figure 9 Side view of the elevator car of the embodiment of the present utility model.

[0036] Among them, the reference numerals are: 1, tower crane tower body; 2, tower body attached guide rail; 3, winch support; 4, winch; 5, slewing fixed pulley; 6, pulley support frame; 7, steel wire rope; 8, hook; 9, elevator car; 10, top truss of the car;

[0037] 901, protective device; 902, sliding inner door; 903, electric extension device; 904, electric hook;

[0038] 201, slide rail groove. Detailed implementation manners

[0039] In order to make the purpose, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. Of course, the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0040] It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other.

[0041] In the description of the creation of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the creation of the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the creation of the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the creation of the present utility model, unless otherwise stated, the meaning of "a plurality" is two or more.

[0042] In the description of the creation of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the creation of the present utility model can be understood through specific circumstances.

[0043] Embodiment 1

[0044] See Figures 1 to 9 , the present utility model provides a construction material transfer and lifting system, including a tower body attached guide rail 2 provided on the tower body 1 of a tower crane, a lifting unit provided on the top of the tower crane standard section, a lift elevator box 9, and a box top truss 10 provided on the top of the lift elevator box 9;

[0045] The lifting unit includes a winch support 3, a winch 4, a slewing fixed pulley 5, a pulley support frame 6, a steel wire rope 7, and a hook 8.

[0046] The winch support 3 is provided on the top of the tower crane standard section, and the winch 4 is fixedly provided on the upper part of the winch support 3;

[0047] A pulley support frame 6 is provided on the winch support 3, a slewing fixed pulley 5 is provided on the pulley support frame 6, and the steel wire rope 7 extended from the winch extends below the tower body 1 of the tower crane through the slewing fixed pulley 5.

[0048] There are two sets of lifting units arranged on the hoist seat 3. The steel ropes 7 of the two sets of lifting units extend along both sides of the tower crane tower body 1 to the elevator car 9 of the lift. The elongation and shortening of the steel ropes are realized through the hoist, so as to realize the up and down movement of the elevator car of the lift.

[0049] The hook 8 is arranged at the lower end of the steel rope 7;

[0050] The elevator car 9 of the lift is in a U-shaped state as a whole and wraps around three sides of the tower crane tower body 1. The elevator car 9 of the lift includes a transverse box body and longitudinal box bodies arranged on one side at both ends of the transverse box body. A sliding inner door 902 is arranged at the outer end of the longitudinal box body. An electric extension device 903 is arranged between the sliding inner door 902 and the longitudinal box body to realize the connection of the building seats at different intervals.

[0051] A box top truss 10 is fixedly arranged on the top plate of the longitudinal box body, and the top of the box top truss 10 is matched with the hook 8.

[0052] The tower body attached guide rail 2 is arranged at the four corners of the tower crane tower body 1. A slide rail groove 201 is opened on the outside of the tower body attached guide rail 2, and an elevator car attachment pulley is slidably matched in the slide rail groove 201, which can ensure the up and down sliding of the elevator car attachment pulley of the lift in the slide rail groove 201;

[0053] The elevator car attachment pulley is rigidly connected to the inner side wall of the elevator car 9 of the lift through a connecting rod.

[0054] The steel rope 7 is linked to the hook 8 and connects the elevator car 9 of the lift through the box top truss 10. The elevator car 9 of the lift is slidably connected to the tower body attached guide rail 2 through the elevator car attachment pulley, realizing the up and down movement of the elevator car 9 of the lift.

[0055] A protection device 901 is arranged around the elevator car 9 of the lift, which can ensure that the transported materials do not fall down, and at the same time can also ensure the safety of the operators.

[0056] There are two sliding inner doors 902 arranged on the side of the elevator car 9 of the lift close to the building. The sliding inner doors 902 realize the rotation function through the pin shafts. When the elevator car of the lift is in the up and down movement state, the sliding inner doors are in the closed state. When materials need to be transported, the doors are in the open mode.

[0057] Considering that there may be differences in the distance between the tower crane tower body and the building seat, an electric extension device is arranged on the railing at the position of the elevator car door. When materials need to be transported between the elevator car of the lift and the building seat, the sliding inner doors are in the open state, and the connection between the elevator car of the lift and the building seat in different distance states can be realized through the electric extension device.

[0058] The protection device 901 is composed of a protection net and a support frame, which is used to ensure that the transported materials do not fall down.

[0059] Take the tower crane tower body 1 as a material lifting and transfer platform, use two sets of lifting units to realize the elongation and shortening of the wire rope, and utilize the displacement of the elevator car attachment pulley in the tower body attached guide rail 2 to achieve the stable sliding of the elevator car. The sliding type inner door 902 is used for the connection between the elevator car of the lift and the main structure;

[0060] Apply the electric telescopic rod and the electric hook to the operation of the sliding type inner door 902.

[0061] The cooperation between the slide rail groove 201 and the elevator car attachment pulley enables the elevator car to maintain stability when moving up and down.

[0062] Embodiment 2

[0063] On the basis of Embodiment 1, the sliding type inner door 902 is provided with a locking device, which can be automatically locked when the door is in the closed state.

[0064] The locking device is an electromagnetic lock, which can be remotely controlled to switch on and off through the control system.

[0065] Embodiment 3

[0066] On the basis of Embodiment 1, the electric extension device 903 includes an electric telescopic rod and an electric hook, which are used to realize the stable connection between the elevator car of the lift and the building seat;

[0067] The length of the electric telescopic rod is adjustable to adapt to the distance between different floors.

[0068] Embodiment 4

[0069] On the basis of Embodiment 1, the top truss 10 of the box is made of steel structure, which is used to increase the strength and stability of the elevator car.

[0070] Embodiment 5

[0071] On the basis of Embodiment 1, the tower body attached guide rail 2 and the slide rail groove 201 are modular designed, which is convenient for disassembly and assembly.

[0072] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A construction material transfer and lifting system, characterized in that: It comprises a tower body attached guide rail (2) arranged on a tower body (1) of a tower crane, a hoisting unit arranged on the top of a tower crane standard section, an elevator car (9), and a box top truss (10) arranged on the top of the elevator car (9); The lifting unit comprises a winch support (3), a winch (4), a rotary fixed pulley (5), a pulley support frame (6), a steel wire rope (7) and a hook (8).

2. The construction material transfer and lifting system according to claim 1, characterized in that: The hoisting machine support (3) is arranged on the top of the tower crane standard section, and the hoisting machine (4) is fixedly arranged on the upper part of the hoisting machine support (3); A pulley support frame (6) is arranged on the hoist support seat (3), a slewing fixed pulley (5) is arranged on the pulley support frame (6), and a steel wire rope (7) extending from the hoist is extended to the bottom of the tower body (1) of the tower crane through the slewing fixed pulley (5).

3. The construction material transfer and lifting system according to claim 2, characterized in that: Two groups of lifting units are arranged on the hoisting machine support (3), and the steel wire ropes (7) of the two groups of lifting units extend along both sides of the tower crane tower body (1) to the elevator box (9).

4. The construction material transfer and lifting system according to claim 3, characterized in that: The hook (8) is arranged at the lower end of the wire rope (7); The elevator box (9) is in a U-shaped state as a whole and is wrapped around three sides of the tower crane tower body (1). The elevator box (9) includes a transverse box body and a longitudinal box body arranged on one side of both ends of the transverse box body. The outer end of the longitudinal box body is provided with a sliding inward-opening door (902), and an electric extension device (903) is provided between the sliding inward-opening door (902) and the longitudinal box body.

5. The construction material transfer and lifting system according to claim 4, characterized in that: The box top truss (10) is fixedly arranged on the top plate of the longitudinal box body, and the top of the box top truss (10) matches the hook (8).

6. The construction material transfer and lifting system according to claim 5, characterized in that: The tower body attached guide rail (2) is arranged at the four corners of the tower body (1) of the tower crane, a slide rail groove (201) is provided on the outer side of the tower body attached guide rail (2), and an elevator car attached pulley is slidably matched in the slide rail groove (201); The elevator car attachment pulley is rigidly connected to the inner side wall of the elevator car (9) through a connecting rod.

7. The construction material transfer and lifting system according to claim 5, characterized in that: The elevator car (9) is provided with protective devices (901) around it.

8. The construction material transfer and lifting system according to claim 5, characterized in that: The elevator car (9) is provided with two sliding inward-opening doors (902) on the side close to the building, and the sliding inward-opening doors (902) realize the rotation function through the pin shaft.

9. The construction material transfer and lifting system according to claim 7, characterized in that: The protective device (901) consists of a protective net and a supporting frame.

10. The construction material transfer and lifting system according to claim 4, characterized in that: The electric extension device (903) comprises an electric telescopic rod and an electric hook (904).

Citation Information

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