Non-oxidation rapid-cooling cryogenic heat treatment device
By adopting a closed cooling chamber and a nitrogen pipeline system in the heat treatment device, the problems of low cooling efficiency and oxidation of materials in the prior art are solved, and a fast and safe heat treatment process is achieved.
Patent Information
- Application Number
- CN202421556113.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-03
AI Technical Summary
In the existing heat treatment technology, the material has low cooling efficiency and is prone to oxidation.
A non-oxidation-free fast cooling deep cold and heat treatment device is designed, using a closed cooling chamber and nitrogen pipeline system, which can achieve rapid cooling by injection of nitrogen and water cooling devices and avoid oxidation.
It realizes rapid cooling and efficient cooling of materials, avoids oxidation, and improves cooling efficiency and safety.
Smart Images

Figure CN222907961U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat treatment, and more specifically, it relates to a non-oxidizing rapid cooling and cryogenic heat treatment device. Background Art
[0002] Heat treatment refers to a metal hot working process in which materials, in a solid state, obtain the expected structure and properties through heating, holding, and cooling. During the progress from the Stone Age to the Bronze Age and the Iron Age, the role of heat treatment has gradually been recognized by people;
[0003] In a heat treatment production line, materials just processed in a heat treatment furnace need to quickly change from a high-temperature state to a lower temperature for convenient transportation;
[0004] In the prior art, when cooling and reducing the temperature of materials, water cooling is generally used for treatment;
[0005] The above prior art solutions have the following defects: for the materials after heat treatment, the cooling efficiency is low, the materials cannot be quickly cooled, and when the materials are cooled, they are likely to come into contact with oxygen, which easily causes oxidation of the materials. Summary of the Utility Model
[0006] (1) Technical Problems to be Solved
[0007] Aiming at the deficiencies of the prior art, the purpose of the utility model is to provide a non-oxidizing rapid cooling and cryogenic heat treatment device, which has the characteristics of being able to quickly cool the materials subjected to heat treatment, improving efficiency, and avoiding oxidation.
[0008] (2) Technical Solutions
[0009] To achieve the above purpose, the utility model provides such a non-oxidizing rapid cooling and cryogenic heat treatment device, including a cooling chamber. A plurality of mounting holes are provided on both sides of the cooling chamber, and the mounting holes on both sides of the cooling chamber correspond one by one. A roller is rotatably connected in the mounting hole;
[0010] Four mounting grooves are provided on both sides of the cooling chamber, and a water cooling device is arranged in each of the four mounting grooves. All four water cooling devices are located above the roller;
[0011] A plurality of nitrogen pipelines are fixedly connected to one side of the cooling chamber. A rotary joint is fixedly connected to one side of the plurality of nitrogen pipelines. The output ends of the plurality of rotary joints are rotatably connected to a plurality of air injection pipes. All the air injection pipes are located below the roller in the cooling chamber, and a pipeline support is fixedly connected to the bottom of the plurality of air injection pipes.
[0012] When using a non-oxidizing rapid cooling and cryogenic heat treatment device adopting this technical solution, through the roller installed in the mounting hole on the cooling chamber, it is convenient to place the material after heat treatment. Through the nitrogen pipeline, the air injection pipe and the pipe support, nitrogen is put on the material in the cooling chamber to cool the material, and the cooling effect is better. Moreover, the cooling chamber is in a sealed state, effectively avoiding the contact of oxygen with the material and reducing the occurrence of material oxidation.
[0013] Further, one side of each of the plurality of pipe supports is fixedly connected with a support rod, the other ends of the plurality of support rods are fixedly connected with a rotating plate, and the other sides of the plurality of rotating plates are fixedly connected with a plurality of blocking rods.
[0014] Further, the bottom of the inner wall of the cooling chamber is fixedly connected with a sliding frame, a sliding plate is slidably connected in the sliding frame, the top of the sliding plate is fixedly connected with a rack, the rack is respectively engaged with the blocking rods on one side of each of the plurality of rotating plates, one side of the inner wall of the cooling chamber is fixedly connected with an electric push rod, the output end of the electric push rod is fixedly connected with a pushing plate, and the other side of the pushing plate is fixedly connected to one side of the sliding plate.
[0015] Further, the water cooling device includes a first fixing plate and a second fixing plate, the second fixing plate and the second fixing plate are respectively connected in the mounting grooves on both sides of the cooling chamber, and a plurality of water cooling circulation pipes are connected to both the first fixing plate and the second fixing plate, and the plurality of water cooling circulation pipes are all connected through an interconnecting pipe.
[0016] Further, interfaces are arranged at both the inlet and the outlet of the water cooling circulation pipe, and switching valves are arranged at positions of the water cooling circulation pipe close to the inlet and the outlet.
[0017] Further, electromagnetic valves are arranged on each of the plurality of nitrogen pipelines, and the plurality of electromagnetic valves are all located on one side of the cooling chamber.
[0018] Further, a plurality of exhaust branch pipes are arranged at the top of the cooling chamber, the plurality of exhaust branch pipes are all communicated with the cooling chamber, the plurality of exhaust branch pipes are connected with the same exhaust main pipe, the plurality of exhaust branch pipes are all communicated with the exhaust main pipe, and an electric valve is arranged on the exhaust main pipe.
[0019] (3) Beneficial effects
[0020] To sum up, the present utility model has the following beneficial effects:
[0021] 1. By setting up a nitrogen gas pipeline, a jet pipe, and a water cooling device, it is convenient to cool down the materials after heat treatment. The cooling effect is better, the efficiency is higher, and when cooling the materials, the cooling chamber is in a closed state, effectively avoiding the oxidation of the materials during cooling. By setting up a rotating plate, a sliding plate, a rack, and an electric push rod, etc., it is convenient to drive the jet pipe on the pipe support to rotate through the rotating plate. Through the cooperation of the rotary joint, nitrogen gas is evenly ejected onto the materials, making the cooling more uniform;
[0022] 2. By setting up mounting holes and idler rollers, it is convenient to put the materials after heat treatment into the cooling chamber from the heat treatment furnace. By setting up an exhaust branch pipe, an exhaust main pipe, and an electric valve, the residual waste furnace gas is discharged. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for description in the specific embodiments or the prior art. Obviously, the drawings in the following description are only one embodiment of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0024] Figure 1 It is a schematic structural diagram of the first three-dimensional section of the present invention;
[0025] Figure 2 It is a schematic structural diagram of the second three-dimensional section of the present invention;
[0026] Figure 3 It is a schematic structural diagram of the third three-dimensional section of the present invention;
[0027] Figure 4 For the present invention Figure 1 It is a schematic structural diagram of the water cooling device in the present invention.
[0028] The reference numerals in the drawings are:
[0029] 1. Cooling chamber; 2. Mounting hole; 3. Idler roller; 4. Nitrogen gas pipeline; 5. Solenoid valve; 6. Rotary joint; 7. Pipe support; 8. Jet pipe; 9. Support rod; 10. Rotating plate; 11. Stop bar; 12. Sliding frame; 13. Sliding plate; 14. Rack; 15. Electric push rod; 16. Pushing plate; 17. Installation groove; 18. Water cooling device; 181. First fixing plate; 182. Water cooling circulation pipe; 183. Second fixing plate; 184. Interconnecting pipe; 185. Interface; 186. Switch valve; 19. Exhaust branch pipe; 20. Exhaust main pipe; 21. Electric valve. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0030] In order to make the technical means, creative features, achieved purposes and effects realized by the present utility model easy to understand, the technical solutions in the specific embodiments of the present utility model will be clearly and completely described below to further elaborate the present utility model. Obviously, the described specific embodiments are only a part of the embodiments of the present utility model, rather than all the styles.
[0031] Embodiment:
[0032] The following will further elaborate on the present utility model in conjunction with the attached Figures 1-4 drawings.
[0033] Please refer to Figures 1-4 , the present utility model provides a technical solution: a non-oxidizing rapid cooling and cryogenic heat treatment device, including a cooling chamber 1, a plurality of mounting holes 2 are opened on both sides of the cooling chamber 1, the mounting holes 2 on both sides of the cooling chamber 1 correspond to each other one by one, and a roller 3 is rotatably connected in the mounting hole 2;
[0034] Four mounting grooves 17 are opened on both sides of the cooling chamber 1, a water cooling device 18 is arranged in each of the four mounting grooves 17, and the four water cooling devices 18 are all located above the roller 3;
[0035] A plurality of nitrogen pipelines 4 are fixedly connected to one side of the cooling chamber 1, a rotary joint 6 is fixedly connected to one side of the plurality of nitrogen pipelines 4, the output ends of the plurality of rotary joints 6 are rotatably connected to a spray pipe 8, the plurality of spray pipes 8 are all located below the roller 3 in the cooling chamber 1, and a pipe support 7 is fixedly connected to the bottom of the plurality of spray pipes 8.
[0036] Specifically, a support rod 9 is fixedly connected to one side of each of the plurality of pipe supports 7, the other ends of the plurality of support rods 9 are fixedly connected to a rotating plate 10, a plurality of blocking rods 11 are fixedly connected to the other side of the plurality of rotating plates 10, a sliding frame 12 is fixedly connected to the bottom of the inner wall of the cooling chamber 1, a sliding plate 13 is slidably connected in the sliding frame 12, a rack 14 is fixedly connected to the top of the sliding plate 13, the rack 14 meshes with the blocking rods 11 on one side of each of the plurality of rotating plates 10 respectively, an electric push rod 15 is fixedly connected to one side of the inner wall of the cooling chamber 1, and a push plate 16 is fixedly connected to the output end of the electric push rod 15, and the other side of the push plate 16 is fixedly connected to one side of the sliding plate 13.
[0037] By adopting the above technical solution, through the rotating plate 10, the sliding frame 12, the rack 14 and the electric push rod 15, etc., when the spray pipe 8 sprays nitrogen, the spray pipe 8 is driven to rotate reciprocally through the pipe support 7, so that nitrogen can be evenly sprayed on the material, making the cooling of the material more uniform.
[0038] Specifically, the water cooling device 18 includes a first fixing plate 181 and a second fixing plate 183. The first fixing plate 181 and the second fixing plate 183 are respectively connected to the installation grooves 17 on both sides of the cooling chamber 1. A plurality of water cooling circulation pipes 182 are connected to both the first fixing plate 181 and the second fixing plate 183. The plurality of water cooling circulation pipes 182 are all connected through an interconnecting pipe 184. Interfaces 185 are provided at both the inlet and outlet of the water cooling circulation pipe 182, and on-off valves 186 are provided at positions of the water cooling circulation pipe 182 close to the inlet and outlet.
[0039] By adopting the above technical solution, the first fixing plate 181 and the second fixing plate 183 are pressed against the silicone sealing gasket and installed in the installation groove 17 to prevent external air from entering the cooling chamber 1, so as to convey cooling water for cooling operation. The conveying pipeline of the cooling water is connected through the interface 185 and adjusted through the on-off valve 186. According to the usage requirements, the cooling water conveyed by the water cooling circulation pipe 182 can be replaced with liquid nitrogen to perform cryogenic heat treatment on the material.
[0040] Specifically, electromagnetic valves 5 are provided on a plurality of nitrogen pipelines 4. The plurality of electromagnetic valves 5 are all located on one side of the cooling chamber 1. A plurality of exhaust branch pipes 19 are provided at the top of the cooling chamber 1. The plurality of exhaust branch pipes 19 are all communicated with the cooling chamber 1. A same exhaust main pipe 20 is connected to the plurality of exhaust branch pipes 19. The plurality of exhaust branch pipes 19 are all communicated with the exhaust main pipe 20. An electric valve 21 is provided on the exhaust main pipe 20.
[0041] By adopting the above technical solution, through the electromagnetic valve 5, it is convenient to adjust the flow rate of the nitrogen gas conveyed in the nitrogen pipeline 4. Through the exhaust branch pipes 19, the exhaust main pipe 20 and the electric valve 21, the waste furnace gas in the cooling chamber 1 is discharged.
[0042] The working principle of the present utility model is as follows: When in use, the staff installs the cooling chamber 1 at the rear of the heat treatment furnace hearth. During heat treatment, the cooling chamber 1 is in a sealed state and is not communicated with the heat treatment furnace. After the material heat treatment is completed, the position where the heat treatment furnace is connected to the cooling chamber 1 is opened. There is a rotating roller in the heat treatment furnace. Through the cooperation of the rotating roller and the supporting roller 3, the material is placed on the supporting roller 3 in the cooling chamber 1, and then the cooling chamber 1 is sealed. Through the operation of the electric valve 21 on the exhaust main pipe 20, the waste furnace gas in the cooling chamber 1 is discharged through a plurality of exhaust branch pipes 19, enters the exhaust main pipe 20, and is then discharged from the other end of the exhaust main pipe 20.
[0043] By connecting a cooling water delivery pipe to the interface 185 at the inlet of the water-cooling circulation pipe 182, cooling water is put into the water-cooling circulation pipe 182, discharged at the outlet of the water-cooling circulation pipe 182 after being transported, so as to carry out the heat in the cooling chamber 1, and through the on-off valve 186, it is convenient to control the flow rate of the cooling water. The water-cooling circulation pipes 182 are connected through the interconnection pipes 184, so that the cooling water flows evenly through each water-cooling circulation pipe 182, and the cooling effect is better. The interconnection pipe 184 is a flexible pipe. When one water-cooling circulation pipe 182 is damaged on the water-cooling device 18, the staff can change the connection position of the interconnection pipe 184, so as to repair and replace the damaged water-cooling circulation pipe 182 without affecting the work.
[0044] By connecting a nitrogen delivery pipe to one end of the nitrogen pipeline 4, nitrogen is put into the nitrogen pipeline 4, enters the air injection pipe 8 through the rotary joint 6, and is ejected from the other end of the air injection pipe 8 to cool the material on the idler 3, and the cooling effect is better. Compared with the traditional cooling only by water cooling, the cooling chamber 1 of this device is in a closed state, effectively avoiding the oxidation of the material during cooling. When the air injection pipe 8 ejects nitrogen for cooling, an external power supply is used to supply power to the electric push rod 15. By the elongation of the electric push rod 15, the sliding plate 13 is driven by the push plate 16 to slide to one side of the sliding frame 12 in the sliding frame 12. The rack 14 on the sliding plate 13 meshes to drive the stop rod 11 to rotate, thereby driving the rotating plate 10 to rotate. The rotating plate 10 drives the pipe support 7 to rotate counterclockwise, so as to adjust the jet angle of the air injection pipe 8.
[0045] After the air injection pipe 8 rotates counterclockwise to a certain angle, the sliding plate 13 contacts one side of the sliding frame 12 and cannot move any further. At this time, the electric push rod 15 shortens, driving the sliding plate 13 to slide reversely in the sliding frame 12. The rack 14 meshes to drive the rotating plate 10 to rotate reversely, thereby driving the air injection pipe 8 to rotate clockwise to adjust the angle, and stops when the sliding plate 13 contacts the other side of the sliding frame 12. When cooling the material by jetting gas, the nitrogen is sprayed more evenly and the cooling effect is better. By repeating this process, the cooling efficiency is improved. Through the electric valve 21 installed at the nitrogen pipeline air inlet position, the flow rate of the nitrogen entering is adjusted according to different usage requirements.
[0046] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. Those skilled in the art can make modifications to this embodiment without creative contributions according to needs after reading this specification, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law.
Claims
1. A non-oxidative rapid cooling deep cold heat treatment device, comprising a cooling chamber (1), characterized in that: A plurality of mounting holes (2) are provided on both sides of the cooling chamber (1), the mounting holes (2) on both sides of the cooling chamber (1) correspond to each other one by one, and rollers (3) are rotatably connected in the mounting holes (2); Four mounting grooves (17) are provided on both sides of the cooling chamber (1), and water cooling devices (18) are provided in the four mounting grooves (17), and the four water cooling devices (18) are located above the rollers (3); A plurality of nitrogen pipelines (4) are connected to one side of the cooling chamber (1); a rotary joint (6) is connected to one side of the plurality of nitrogen pipelines (4); output ends of the plurality of rotary joints (6) are rotatably connected to an injection pipe (8); the plurality of injection pipes (8) are located below the roller (3) in the cooling chamber (1); and a pipeline bracket (7) is connected to the bottom of the plurality of injection pipes (8).
2. The non-oxidative rapid cooling deep cold heat treatment device according to claim 1, characterized in that: One side of the plurality of pipe supports (7) is connected to a support rod (9), the other end of the plurality of support rods (9) is connected to a rotating plate (10), and the other side of the plurality of rotating plates (10) is connected to a plurality of blocking rods (11).
3. The non-oxidative rapid cooling deep cold heat treatment device according to claim 1, characterized in that: The bottom of the inner wall of the cooling chamber (1) is connected to a sliding frame (12), a sliding plate (13) is slidably connected inside the sliding frame (12), a rack (14) is connected to the top of the sliding plate (13), the rack (14) is respectively engaged with the blocking rods (11) on one side of the plurality of rotating plates (10), an electric push rod (15) is connected to one side of the inner wall of the cooling chamber (1), the output end of the electric push rod (15) is connected to a push plate (16), and the other side of the push plate (16) is connected to one side of the sliding plate (13).
4. The non-oxidative rapid cooling deep cold heat treatment device according to claim 1, characterized in that: The water cooling device (18) comprises a first fixed plate (181) and a second fixed plate (183); the second fixed plate (183) and the second fixed plate (183) are respectively connected to the mounting grooves (17) on both sides of the cooling chamber (1); the first fixed plate (181) and the second fixed plate (183) are both connected to a plurality of water cooling circulation pipes (182); the plurality of water cooling circulation pipes (182) are all connected via an interconnecting pipe (184).
5. The non-oxidative rapid cooling deep cold heat treatment device according to claim 4, characterized in that: The inlet and outlet of the water-cooling circulation pipe (182) are both provided with interfaces (185), and the positions of the water-cooling circulation pipe (182) close to the inlet and outlet are both provided with switch valves (186).
6. The non-oxidative rapid cooling deep cold heat treatment device according to claim 1, characterized in that: A solenoid valve (5) is provided on each of the plurality of nitrogen pipelines (4), and each of the plurality of solenoid valves (5) is located on one side of the cooling chamber (1).
7. The non-oxidative rapid cooling deep cold heat treatment device according to claim 1, characterized in that: A plurality of exhaust branch pipes (19) are arranged on the top of the cooling chamber (1), the plurality of exhaust branch pipes (19) are all connected to the cooling chamber (1), the plurality of exhaust branch pipes (19) are connected to the same exhaust main pipe (20), the plurality of exhaust branch pipes (19) are all connected to the exhaust main pipe (20), and the exhaust main pipe (20) is provided with an electric valve (21).