Warping device

Abstract

The warping device comprises a main machine box and an auxiliary machine box, a first wire arranging plate and a dust collecting box are fixedly installed on the upper portion of the inner side of the main machine box and the upper portion of the inner side of the auxiliary machine box, a dust suction channel is arranged between the first wire arranging plate and the dust collecting box, and a plurality of sets of first wire penetrating holes are formed in the first wire arranging plate at equal intervals. A dust suction opening is formed in the inner wall of the bottom end of the first threading hole and communicates with the top end of the dust suction channel, multiple sets of through holes formed at equal intervals are formed in the inner wall of the bottom end of the dust collection box, and filter screens are installed in the through holes. The dust collection system is composed of a dust collection fan, a dust collection channel, a filter screen and the like, flyings and impurities generated during warping can be continuously and effectively treated, the influence of yarn types and the warping speed is avoided, and stable operation of equipment is ensured; the first yarn clamping plate and the second yarn clamping plate flexibly move through cooperation of the sliding block and the cross rod to adapt to yarns of different thicknesses and types, the proper clamping effect is achieved by adjusting the distance, and the processing capacity of diversified yarns is enhanced.

Description

Technical Field

[0001] The utility model relates to the technical field of textile, and particularly relates to a warping device. Background Technique

[0002] In the textile industry, warping is a crucial process, which winds the yarns parallelly around the warp beam according to the specified length and width, providing a basis for the subsequent weaving process.

[0003] During the warping process, the high-speed movement of the yarns will inevitably generate flying fluffs and impurities. If these flying fluffs and impurities cannot be cleaned in time, it will not only affect the quality of warping, but also may pollute the working environment and pose a threat to the health of the operators; at the same time, due to the variety of yarn thicknesses and types, the traditional warping device lacks flexibility and accuracy in sorting and positioning the yarns.

[0004] Therefore, we propose a warping device. Content of the Utility Model

[0005] The main purpose of the utility model is to provide a warping device, in order to prevent flying fluffs and impurities from affecting the quality of warping and endangering the health of the operators, so as to improve the quality of warping and the safety of the working environment; in order to prevent the lack of adaptability of the warping device due to the diversification of yarns, so as to improve the sorting and positioning ability of different thicknesses and types of yarns, and can effectively solve the problems in the background technique.

[0006] To achieve the above purpose, the technical solution adopted by the utility model is as follows:

[0007] A warping device includes a main chassis and an auxiliary chassis. The upper inner sides of the main chassis and the auxiliary chassis are fixedly installed with a first wire sorting board and a dust collection box. A dust suction channel is arranged between the first wire sorting board and the dust collection box. The first wire sorting board is provided with multiple groups of equally spaced first wire threading holes. The inner bottom wall of the first wire threading hole is provided with a dust suction port, and the dust suction port is communicated with the top end of the dust suction channel. The bottom inner wall of the dust collection box is provided with multiple groups of equally spaced through holes, and filter nets are installed inside the through holes. The bottom of the dust collection box is fixedly installed with dust suction fans that are equal in position and quantity to the filter nets;

[0008] One side of the first wire arranging board is provided with a second wire arranging board. The second wire arranging board is provided with second wire passing holes equal in number and position to the first wire passing holes. On the side of the second wire passing holes away from the first wire arranging board, a first wire clamping board and a second wire clamping board are respectively arranged. Arc-shaped grooves are oppositely arranged on the inner walls of the first wire clamping board and the second wire clamping board. Sliders are fixedly connected to the top and bottom ends of the first wire clamping board and the second wire clamping board. The sliders are slidably connected to the outside of a cross bar. Limit blocks are fixedly connected to both ends of the cross bar. One end of the limit block is fixedly connected to one side of the second wire arranging board. Multiple groups of equally spaced insertion holes are formed at the top end of the upper cross bar. The slider located at the top of the first wire clamping board is inserted with a limit rod, and the bottom of the limit rod is inserted into the insertion hole.

[0009] By adopting the above technical solution, when the warping device is running, the yarn passes through multiple groups of equally spaced first wire passing holes on the first wire arranging board. Since flyers and impurities will be generated during the warping process of the yarn, under the action of multiple groups of equally spaced dust suction fans, the flyers and impurities are sucked into the dust suction channel through the dust suction openings formed on the inner wall of the bottom end of the first wire passing holes. The dust suction channel conveys the flyers and impurities to the dust collection box. Multiple groups of equally spaced through holes are provided on the inner wall of the bottom end of the dust collection box. The filter screens installed in the through holes can prevent impurities from entering the dust suction fan and ensure air circulation at the same time. The dust suction fan keeps running to generate suction force.

[0010] During the warping process, the yarn first passes through the second wire passing holes on the second wire arranging board. The operator will adjust the positions of the first wire clamping board and the second wire clamping board according to different thicknesses and types of yarns. The sliders on the first wire clamping board and the second wire clamping board can be slid on the cross bar. The limit blocks at both ends of the cross bar play a role in restricting the moving range of the sliders to prevent them from falling off. Since the sliders can slide smoothly on the cross bar, the operator can easily push the first wire clamping board and the second wire clamping board to approach or move away from each other. After moving the first wire clamping board and the second wire clamping board to the appropriate positions, the limit rod on the slider at the top of the first wire clamping board is inserted into the insertion hole at the top end of the upper cross bar to fix the position of the first wire clamping board.

[0011] When the yarn is thicker, the distance between the two wire clamping boards is adjusted to be larger to provide enough space for the yarn to pass through. When the yarn is thinner, the two wire clamping boards are brought closer so that they can better clamp and position the yarn. For different types of yarns, such as yarns with softer or harder materials, the clamping effect can also be made more suitable by adjusting the distance between the wire clamping boards, so as to ensure the stability and accuracy of the yarn during the warping process.

[0012] Furthermore, the first wire arranging board is located above the dust collection box, and the first wire arranging board is arranged parallel to the dust collection box.

[0013] By adopting the above technical solution, since the first wire arranging plate is located at the upper part of the dust collecting box and is relatively parallelly arranged, when the warping device is working, the yarn passes through the first wire arranging plate for sorting and arranging; at the same time, the flying flowers and impurities generated during the movement of the yarn will fall downward or be driven by the air flow due to the action of gravity and air flow; and because the first wire arranging plate is relatively parallel to the dust collecting box, the flying flowers and impurities falling or being driven from the first wire arranging plate can smoothly pass through the space therebetween and enter the dust collecting box, so as to realize the collection and treatment of the flying flowers and impurities, keep the warping environment clean, and reduce the influence on the yarn quality.

[0014] Furthermore, support rods are fixedly connected to the sides of the main chassis and the auxiliary chassis close to the first wire arranging plate, and the other ends of the support rods are fixedly connected to both ends of the second wire arranging plate.

[0015] By adopting the above technical solution, when the warping device is running, the support rods fixed inside the main chassis and the auxiliary chassis provide stable support for the second wire arranging plate, so that the second wire arranging plate can be fixed at a specific position, ensuring that when the yarn passes through the holes on the second wire arranging plate, its position and direction are accurately guided and controlled, thus ensuring the smooth progress of the warping process.

[0016] Furthermore, a warping roller is rotatably connected to the inside of the main chassis and the auxiliary chassis, and one end of the warping roller penetrates through the auxiliary chassis and is fixedly connected to a motor.

[0017] By adopting the above technical solution, when the warping device is working, the motor drives the warping roller fixedly connected thereto to rotate. Since the warping roller is rotatably connected to the inside of the main chassis and the auxiliary chassis, it can stably rotate inside the chassis. The rotation of the warping roller realizes the winding or traction of the yarn, thus completing the main action of warping and arranging the yarn into a state that meets the requirements.

[0018] Furthermore, a plurality of auxiliary rollers are rotatably connected to the inside of the main chassis and the auxiliary chassis and are located between the warping roller and the dust collecting box.

[0019] By adopting the above technical solution, when the warping device is running, the plurality of auxiliary rollers rotate between the inside of the main chassis and the auxiliary chassis. These auxiliary rollers are located between the warping roller and the dust collecting box, and their functions are to support, guide and tension the yarn; the rotation of the auxiliary rollers helps the yarn to move smoothly, adjusts the tension of the yarn, so that the yarn maintains an appropriate tension state during the warping process, avoiding the yarn from being loose or overly taut, thus ensuring the quality and effect of warping; at the same time, the auxiliary rollers can also guide the direction of the yarn, ensuring that the yarn is warped according to the predetermined path.

[0020] Furthermore, support legs are provided at the four corners of the bottom ends of the main chassis and the auxiliary chassis.

[0021] By adopting the above technical solution, by arranging support legs at the four corners, the weight of the main chassis, the auxiliary chassis and the internal devices can be evenly shared, ensuring that the warping device remains stable during operation and will not tilt or shake due to vibration or uneven force, thereby guaranteeing the normal progress of the warping work and the stability of the warping quality.

[0022] Compared with the prior art, the present utility model has the following beneficial effects:

[0023] (1) For a warping device of the present utility model, a dust suction system composed of a dust suction fan, a dust suction channel and a filter screen can continuously and effectively handle the flying flowers and impurities generated during the warping process, without being affected by the yarn type and the warping speed, ensuring the stable operation of the equipment under various warping working conditions.

[0024] (2) For a warping device of the present utility model, the first wire clamping plate and the second wire clamping plate can move flexibly through the cooperation of the slider and the cross bar, and can adapt to yarns of different thicknesses and types. Whether it is a thicker, thinner or different material yarn, the appropriate clamping effect can be achieved by adjusting the distance between the wire clamping plates, enhancing the processing ability of the warping device for diversified yarns. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic structural diagram of a warping device of the present utility model.

[0026] Figure 2 It is a partial structural schematic diagram of the first wire arranging plate of a warping device of the present utility model.

[0027] Figure 3 It is a partial structural schematic diagram of the second wire arranging plate of a warping device of the present utility model.

[0028] Figure 4 It is a Figure 3 magnified view of part A in a warping device of the present utility model.

[0029] In the figure: 1, main chassis; 2, auxiliary chassis; 3, first wire arranging plate; 4, dust collection box; 5, first threading hole; 6, dust suction port; 7, dust suction channel; 8, filter screen; 9, dust suction fan; 10, second wire arranging plate; 11, cross bar; 12, limit block; 13, jack; 14, slider; 15, limit rod; 16, first wire clamping plate; 17, second wire clamping plate; 18, arc groove; 19, second threading hole; 20, support rod; 21, warping roller; 22, auxiliary roller; 23, support leg. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0031] In order to prevent flying fibers and impurities from affecting the warping quality and endangering the health of operators, thereby improving the warping quality and the safety of the working environment; in order to prevent the lack of adaptability of the warping device due to the diversification of yarns, thereby improving the finishing and positioning capabilities for different thicknesses and types of yarns, such as Figure 1 , Figure 2 , Figure 3 As shown, a warping device includes a main chassis 1 and an auxiliary chassis 2. A first wire arranging plate 3 and a dust collecting box 4 are fixedly installed on the upper inner sides of the main chassis 1 and the auxiliary chassis 2. A dust suction channel 7 is arranged between the first wire arranging plate 3 and the dust collecting box 4. The first wire arranging plate 3 is provided with a plurality of groups of first threading holes 5 arranged at equal distances. A dust suction port 6 is opened on the inner wall of the bottom end of the first threading hole 5. The dust suction port 6 is communicated with the top end of the dust suction channel 7. A plurality of groups of through holes arranged at equal distances are provided on the inner wall of the bottom end of the dust collecting box 4, and a filter screen 8 is installed inside the through holes. A dust suction fan 9 that is equal in position and quantity to the filter screen 8 is fixedly installed at the bottom end of the dust collecting box 4;

[0032] A second wire arranging plate 10 is arranged on one side of the first wire arranging plate 3. The second wire arranging plate 10 is provided with second threading holes 19 that are equal in quantity and position to the first threading holes 5. First wire clamping plates 16 and second wire clamping plates 17 are respectively arranged on the sides of the second threading holes 19 far away from the first wire arranging plate 3. Arc-shaped grooves 18 arranged oppositely are opened on the inner walls of the first wire clamping plates 16 and the second wire clamping plates 17. Sliders 14 are fixedly connected to the top and bottom ends of the first wire clamping plates 16 and the second wire clamping plates 17. The sliders 14 are slidably connected to the outside of a cross bar 11. Limit blocks 12 are fixedly connected to both ends of the cross bar 11. One end of the limit block 12 is fixedly connected to one side of the second wire arranging plate 10. A plurality of groups of through holes arranged at equal distances are opened at the top end of the upper cross bar 11. The slider 14 located at the top of the first wire clamping plate 16 is inserted with a limit rod 15, and the bottom of the limit rod 15 is inserted and connected with the through hole 13.

[0033] During use, when the warping device is running, the yarn passes through the plurality of groups of first threading holes 5 arranged at equal distances on the first wire arranging plate 3. Since flying fibers and impurities will be generated during the warping process of the yarn, under the action of the plurality of groups of dust suction fans 9 arranged at equal distances, these flying fibers and impurities are sucked into the dust suction channel 7 through the dust suction port 6 opened on the inner wall of the bottom end of the first threading hole 5. The dust suction channel 7 conveys the flying fibers and impurities to the dust collecting box 4. A plurality of groups of through holes arranged at equal distances are provided on the inner wall of the bottom end of the dust collecting box 4. The filter screen 8 installed inside the through holes can prevent impurities from entering the dust suction fan 9, and at the same time ensure air circulation. The dust suction fan 9 keeps running and generates suction force;

[0034] During the warping process, the yarn first passes through the second threading holes 19 on the second yarn arranging plate 10. The operator will adjust the positions of the first yarn clamping plate 16 and the second yarn clamping plate 17 according to the thickness and type of different yarns. The sliders 14 on the first yarn clamping plate 16 and the second yarn clamping plate 17 can be moved on the cross bar 11. The limit blocks 12 at both ends of the cross bar 11 play a role in restricting the moving range of the sliders 14 to prevent them from falling off. Since the sliders 14 can slide smoothly on the cross bar 11, the operator can easily push the first yarn clamping plate 16 and the second yarn clamping plate 17 closer to or farther away from each other. After moving the first yarn clamping plate 16 and the second yarn clamping plate 17 to the appropriate positions, the limit rod 15 on the slider 14 at the top of the first yarn clamping plate 16 is inserted into the jack 13 at the top end of the upper cross bar 11 to fix the position of the first yarn clamping plate 16;

[0035] When the yarn is thicker, the distance between the two yarn clamping plates is adjusted to be larger to provide enough space for the yarn to pass through; when the yarn is thinner, the two yarn clamping plates are brought closer so that they can better clamp and position the yarn. For different types of yarns, such as yarns with softer or harder materials, the clamping effect can also be made more suitable by adjusting the distance between the yarn clamping plates, thereby ensuring the stability and accuracy of the yarn during the warping process.

[0036] Exemplarily, as Figure 1 、 Figure 2 shown, the present invention further includes that the first yarn arranging plate 3 is located above the dust collecting box 4, and the first yarn arranging plate 3 is arranged parallel to the dust collecting box 4.

[0037] During use, since the first yarn arranging plate 3 is located above the dust collecting box 4 and is arranged parallel to it, when the warping device is working, the yarn passes through the first yarn arranging plate 3 for sorting and arranging; at the same time, the flying flowers and impurities generated during the movement of the yarn will fall downward or be driven by the airflow due to the action of gravity and airflow; and because the first yarn arranging plate 3 is parallel to the dust collecting box 4, the flying flowers and impurities falling or being driven from the first yarn arranging plate 3 can pass through the space between them more smoothly and enter the dust collecting box 4, thereby realizing the collection and treatment of the flying flowers and impurities, keeping the warping environment clean, and reducing the impact on the quality of the yarn.

[0038] Exemplarily, as Figure 1 shown, the present invention further includes that the main chassis 1 and the auxiliary chassis 2 are fixedly connected with support rods 20 on the inner walls close to the first yarn arranging plate 3, and the other ends of the support rods 20 are fixedly connected with both ends of the second yarn arranging plate 10.

[0039] During use, when the warping device is operating, the support rods 20 fixed inside the main chassis 1 and the auxiliary chassis 2 provide stable support for the second wire arranging plate 10, enabling the second wire arranging plate 10 to be fixed in a specific position, ensuring that when the yarn passes through the holes on the second wire arranging plate 10, its position and direction are accurately guided and controlled, thereby ensuring the smooth progress of the warping process.

[0040] Exemplarily, as Figure 1 shown, the present utility model further includes that a warping roller 21 is rotatably connected inside the main chassis 1 and the auxiliary chassis 2, and one end of the warping roller 21 penetrates through the auxiliary chassis 2 and is fixedly connected with a motor.

[0041] During use, when the warping device is working, the motor drives the warping roller 21 fixedly connected thereto to rotate. Since the warping roller 21 is rotatably connected to the inside of the main chassis 1 and the auxiliary chassis 2, it can rotate stably inside the chassis. The rotation of the warping roller 21 realizes the winding or traction of the yarn, thereby completing the main action of warping and arranging the yarn into a state that meets the requirements.

[0042] Exemplarily, as Figure 1 shown, the present utility model further includes that a plurality of auxiliary rollers 22 are rotatably connected inside the main chassis 1 and the auxiliary chassis 2 and are located between the warping roller 21 and the dust collecting box 4.

[0043] During use, when the warping device is operating, the plurality of auxiliary rollers 22 rotate between the inside of the main chassis 1 and the auxiliary chassis 2. These auxiliary rollers 22 are located between the warping roller 21 and the dust collecting box 4, and their functions are to support, guide, and tension the yarn; the rotation of the auxiliary rollers 22 helps the yarn move smoothly, adjusts the tension of the yarn, enables the yarn to maintain an appropriate tension state during the warping process, avoids the yarn from being slack or overly taut, thereby ensuring the quality and effect of warping; at the same time, the auxiliary rollers 22 can also guide the direction of the yarn to ensure that the yarn is warped according to a predetermined path.

[0044] Exemplarily, as Figure 1 shown, the present utility model further includes that support legs 23 are provided at the four corners of the bottom ends of the main chassis 1 and the auxiliary chassis 2.

[0045] During use, by providing the support legs 23 at the four corners, the weight of the main chassis 1, the auxiliary chassis 2, and the internal devices can be evenly distributed, ensuring that the warping device remains stable during operation and will not tilt or shake due to vibration or uneven force, thereby ensuring the normal progress of the warping work and the stability of the warping quality.

[0046] It should be noted that the present utility model is a warping device. The yarn is sequentially passed through the corresponding second threading holes 19 on the second wire arranging plate 10 and then through the first threading holes 5 on the first wire arranging plate 3. According to the thickness and type of the yarn, the sliders 14 on the first wire clamping plate 16 and the second wire clamping plate 17 are slid to move on the cross bar 11, so that the distance between the two wire clamping plates adapts to the yarn. When the position is adjusted properly, the limiting rod 15 on the slider 14 at the top of the first wire clamping plate 16 is inserted into the jack 13 at the top end of the upper cross bar 11 to fix the position of the wire clamping plate; start the motor to drive the warping roller 21 to rotate and start the warping operation. During the warping process, through the supporting, guiding and tensioning effects of multiple groups of auxiliary rollers 22 on the yarn, observe the tension state of the yarn to ensure that the tension of the yarn is appropriate; during the operation of the warping device, the dust suction fan 9 keeps running, and the flying fluffs and impurities are sucked into the dust collection box 4 through the dust suction port 6 and the dust suction channel 7.

[0047] The above shows and describes the basic principles, main features and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principle of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.

Claims

1. A warping device, comprising a main housing (1) and an auxiliary housing (2), characterized in that: A first wire-straightening plate (3) and a dust collecting box (4) are fixedly installed on the inner upper part of the main case (1) and the auxiliary case (2); a dust suction channel (7) is arranged between the first wire-straightening plate (3) and the dust collecting box (4); a plurality of first wire-straightening holes (5) are arranged at equal distances on the first wire-straightening plate (3); a dust suction port (6) is opened on the inner wall at the bottom end of the first wire-straightening hole (5); the dust suction port (6) is connected to the top of the dust suction channel (7); a plurality of through holes are arranged at equal distances on the inner wall at the bottom end of the dust collecting box (4); and a filter screen (8) is installed inside the through hole; a dust suction fan (9) is fixedly installed at the bottom end of the dust collecting box (4) and is equal in position and number to the filter screen (8); A second wire-arranging plate (10) is provided on one side of the first wire-arranging plate (3), and second wire-threading holes (19) are provided on the second wire-arranging plate (10) in the same number and position as the first wire-threading holes (5). A first wire-clip plate (16) and a second wire-clip plate (17) are provided on the side of the second wire-clipping holes (19) away from the first wire-arranging plate (3), respectively. The inner walls of the first wire-clip plate (16) and the second wire-clip plate (17) are provided with arc grooves (18) arranged opposite to each other. The top ends of the first wire-clip plate (16) and the second wire-clip plate (17) are connected to the first wire-clip plate (16). The bottom ends are fixedly connected with sliders (14), the sliders (14) are slidably connected to the outside of the cross bar (11), both ends of the cross bar (11) are fixedly connected with limit blocks (12), one end of the limit block (12) is fixedly connected to one side of the second wiring board (10), the top of the upper cross bar (11) is provided with a plurality of groups of equidistantly arranged sockets (13), the slider (14) located at the top of the first wire clamping board (16) is inserted and connected with the limit rod (15), and the bottom of the limit rod (15) is inserted and connected with the socket (13).

2. A warping device according to claim 1, characterized in that: The first wire-straightening plate (3) is located on the upper part of the dust collecting box (4), and the first wire-straightening plate (3) and the dust collecting box (4) are arranged relatively parallel.

3. A warping device according to claim 1, characterized in that: A support rod (20) is fixedly connected to the inner side of the main chassis (1) and the auxiliary chassis (2) close to the first wiring board (3), and the other end of the support rod (20) is fixedly connected to the two ends of the second wiring board (10).

4. A warping device according to claim 1, characterized in that: A warping roller (21) is rotatably connected inside the main machine case (1) and the auxiliary machine case (2); one end of the warping roller (21) passes through the auxiliary machine case (2) and is fixedly connected to a motor.

5. A warping device according to claim 1, characterized in that: A plurality of groups of auxiliary rollers (22) are rotatably connected on the inner sides of the main housing (1) and the auxiliary housing (2), and are located between the warping roller (21) and the dust collecting box (4).

6. A warping device according to claim 1, characterized in that: Support legs (23) are provided at the four corners of the bottom ends of the main chassis (1) and the auxiliary chassis (2).

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