Non-woven fabric shaping device
By designing a non-woven fabric shaping device including a frame, a driving roller and a driven roller, adjusting the spacing and tension, the wrinkle problem caused by changes in the tension during the setting process of the non-woven fabric is solved, and the production quality is improved.
Patent Information
- Application Number
- CN202421828614.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The non-woven fabric has a non-constant winding speed on the shaping device, which changes in tension and wrinkles, affecting production quality.
A non-woven fabric shaping device is designed, including a frame, an actuating roller and a driven roller. By adjusting the spacing between the actuating roller and the driven roller and the height position of the tension roller, it adapts to non-woven fabrics of different thicknesses, and adjusts the tension through the cylinder to maintain tension balance.
By adjusting the spacing and tension of the device, non-woven fabrics of different thicknesses can be adapted to avoid wrinkles and improve production quality.
Smart Images

Figure CN222908310U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a non-woven fabric shaping device. Background Art
[0002] Normally, a non-woven fabric shaping device shapes the non-woven fabric by pressing the non-woven fabric with upper and lower pressing rollers. However, since the winding speed is often not constant, the tension degree of the non-woven fabric on the shaping device changes, resulting in wrinkles in the non-woven fabric between the two pressing rollers. Therefore, the production quality of the non-woven fabric will be affected. Content of the Utility Model
[0003] The technical problem to be solved by the utility model is: in order to overcome the above technical problems, the utility model provides a non-woven fabric shaping device.
[0004] The technical solution adopted by the utility model to solve its technical problems is: a non-woven fabric shaping device, including a frame, a driving roller and a driven roller. The driving roller and the driven roller are arranged on the frame. The driving roller and the driven roller are parallel to each other and have a certain gap therebetween. The driving roller is located below the driven roller. The frame includes two symmetrically arranged fixed frames. The fixed frames are provided with moving grooves and a plurality of positioning grooves. The two ends of the driven roller have roller shafts. Bearings are sleeved on the roller shafts at both ends. The outer rings of the bearings of the two roller shafts are respectively fixedly connected to the two fixed frames through a fixed disk. The middle of the fixed disk has a through hole. Positioning holes are provided on both sides of the through hole. The roller shaft on the same side is connected to the fixed frame. The inner ring of the bearing is fixedly connected to the roller shaft, and the outer ring of the bearing is fixedly connected to the through hole of the fixed disk. The fixed disk is fixed to the positioning groove of the fixed frame at the positioning hole. The roller shaft passes through the moving groove of the fixed frame. The driven roller and the fixed disk are respectively located on both sides of the fixed frame. A pressing assembly is further provided on each fixed frame. The pressing assembly includes a fixed seat, a tension roller, a support rod and a cylinder. One end of the support rod is rotatably connected to the fixed frame. The tension roller is fixed to the other end of the support rod. One end of the fixed seat is fixed to the fixed frame, and the other end of the fixed seat extends away from the driven roller. The cylinder body of the cylinder is rotatably connected to the fixed seat, and the end of the extending end of the cylinder is rotatably connected to the middle of the support rod.
[0005] Preferably, the positioning hole of the fixed disk is fixed to the positioning groove of the fixed frame through a bolt.
[0006] In order to prevent the fixed disk from rotating with the driven roller and realize the effective fixation of the fixed disk, a row of positioning grooves is provided on each side of the moving groove, and the positioning grooves on both sides of the moving groove are symmetrically distributed with respect to the moving groove.
[0007] In order to enable the positioning hole of the fixed disk to be fixed to the positioning groove of the fixed frame through a bolt, the center distance between the two rows of positioning grooves is equal to the center distance between the positioning holes on both sides of the through hole.
[0008] The beneficial effects of the present utility model are as follows. For a non-woven fabric shaping device of the present utility model, the distance between the driving roller and the driven roller can be adjusted by adjusting the up-and-down position of the fixing plate on the fixing frame, so as to adapt to non-woven fabrics of different thicknesses. The tension roller is propped against the lower side of the non-woven fabric. By controlling the length of the extending end of the cylinder, the height position of the tension roller relative to the non-woven fabric can be adjusted, thereby adjusting the magnitude of the force exerted by the tension roller against the non-woven fabric, and further adjusting the tension to maintain the tension balance of the non-woven fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0010] Figure 1 is a schematic structural diagram of a non-woven fabric shaping device of the present utility model.
[0011] Figure 2 is a schematic structural diagram of the fixing plate of a non-woven fabric shaping device of the present utility model.
[0012] In the figure, 1 is the driving roller, 2 is the driven roller, 2-1 is the roller shaft, 3 is the fixing frame, 3-1 is the moving groove, 3-2 is the positioning groove, 4 is the fixing plate, 4-1 is the through hole, 4-2 is the positioning hole, 5 is the fixing seat, 6 is the tension roller, 7 is the support rod, 8 is the cylinder, and 9 is the bolt. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0013] The present utility model will now be further described in detail with reference to the drawings. These drawings are all simplified schematic diagrams, only illustrating the basic structure of the present utility model in a schematic manner, so they only show the components related to the present utility model.
[0014] As Figure 1 shown, a non-woven fabric shaping device of the present utility model includes a frame, a driving roller 1 and a driven roller 2. The driving roller 1 and the driven roller 2 are arranged on the frame. The driving roller 1 and the driven roller 2 are parallel to each other and have a certain gap therebetween. The driving roller 1 is located below the driven roller 2. The frame includes two symmetrically arranged fixing frames 3. The fixing frames 3 are provided with moving grooves 3-1 and a plurality of positioning grooves 3-2. The two ends of the driven roller 2 have roller shafts 2-1. Bearings are sleeved on the roller shafts 2-1 at both ends. The outer rings of the bearings of the two roller shafts 2-1 are respectively fixedly connected to the two fixing frames 3 through a fixing plate 4. As Figure 2As shown, the middle part of the fixed disk 4 has a through hole 4-1, and positioning holes 4-2 are arranged on both sides of the through hole 4-1. The roller shafts 2-1 on the same side are connected to the fixed frame 3. The inner ring of the bearing is fixedly connected to the roller shaft 2-1, and the outer ring of the bearing is fixedly connected to the through hole 4-1 of the fixed disk 4. The fixed disk 4 is fixed to the positioning groove 3-2 of the fixed frame 3 at the positioning hole 4-2. The roller shaft 2-1 passes through the moving groove 3-1 of the fixed frame 3. The driven roller 2 and the fixed disk 4 are respectively located on both sides of the fixed frame 3.
[0015] Each fixed frame 3 is also provided with a pressing assembly. The pressing assembly includes a fixed seat 5, a tension roller 6, a support rod 7 and a cylinder 8. One end of the support rod 7 is rotatably connected to the fixed frame 3. The tension roller 6 is fixed to the other end of the support rod 7. One end of the fixed seat 5 is fixed to the fixed frame 3, and the other end of the fixed seat 5 extends away from the driven roller 2. The cylinder body of the cylinder 8 is rotatably connected to the fixed seat 5, and the end of the extending end of the cylinder 8 is rotatably connected to the middle part of the support rod 7.
[0016] The positioning hole 4-2 of the fixed disk 4 is fixed to the positioning groove 3-2 of the fixed frame 3 through a bolt 9.
[0017] One row of positioning grooves 3-2 is arranged on each side of the moving groove 3-1, and the positioning grooves 3-2 on both sides of the moving groove 3-1 are symmetrically distributed relative to the moving groove 3-1.
[0018] The center distance between the two rows of positioning grooves 3-2 is equal to the center distance between the positioning holes 4-2 on both sides of the through hole 4-1.
[0019] The driving roller 1 is driven to rotate by a driving mechanism. The non-woven fabric is pressed between the driving roller 1 and the driven roller 2. The driven roller 2 rotates following the driving roller 1. The structure of the driving mechanism and its structural relationship with the driving roller 1 and the driven roller 2 belong to the prior art and will not be elaborated herein. The distance between the driving roller 1 and the driven roller 2 of the present invention can be adjusted by adjusting the up-and-down position of the fixed disk 4 on the fixed frame 3 so as to adapt to non-woven fabrics of different thicknesses. The fixed disk 4 and the roller shaft 2-1 of the driven roller 2 are fixed through a bearing. When the position of the fixed disk 4 on the fixed frame 3 changes, the height position of the driven roller 2 changes. The specific adjustment method is that the positioning holes 4-2 on both sides of the fixed disk 4 are respectively fixed to two positioning grooves 3-2 at the same height on the fixed frame 3 through a bolt 9, and the roller shaft and the bearing of the driven roller 2 can move in the moving groove 3-1. The height position setting and the number of the positioning grooves 3-2 can be set according to actual requirements.
[0020] The tension roller 6 of the present utility model is supported under the non-woven fabric. A pressure sensor can be set at a certain position under the non-woven fabric to sense the tension of the non-woven fabric. When the tension is less than the preset threshold, the machine stops and alarms. The length of the extending end of the cylinder 8 is manually or automatically controlled by a PLC, so as to adjust the height position of the tension roller 6 relative to the non-woven fabric, thereby adjusting the magnitude of the force exerted by the tension roller 6 on the non-woven fabric, and further adjusting the tension to maintain the tension balance of the non-woven fabric.
[0021] Inspired by the above ideal embodiments of the present utility model, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of this utility model. The technical scope of this utility model is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.
Claims
1. A nonwoven fabric shaping device, comprising a frame, an active roller (1) and a driven roller (2), wherein the active roller (1) and the driven roller (2) are arranged on the frame, the active roller (1) and the driven roller (2) are parallel to each other and have a certain gap between them, and is characterized in that: The active roller (1) is located below the driven roller (2). The frame comprises two symmetrically arranged fixed frames (3). The fixed frames (3) are provided with moving grooves (3-1) and a plurality of positioning grooves (3-2). The driven roller (2) has roller shafts (2-1) at both ends. The roller shafts (2-1) at both ends are sleeved with bearings. The outer rings of the bearings of the two roller shafts (2-1) are respectively fixedly connected to the two fixed frames (3) through a fixed plate (4). The middle of the fixed plate (4) has a through hole (4-1). There are positioning holes (4-2) on both sides of the through hole (4-1), the roller shaft (2-1) on the same side is connected to the fixed frame (3), the inner ring of the bearing is fixedly connected to the roller shaft (2-1), the outer ring of the bearing is fixedly connected to the through hole (4-1) of the fixed plate (4), the fixed plate (4) is fixed to the positioning groove (3-2) of the fixed frame (3) at the positioning hole (4-2), the roller shaft (2-1) passes through the movable groove (3-1) of the fixed frame (3), and the driven roller (2) and the fixed plate (4) are respectively located on both sides of the fixed frame (3); Each fixed frame (3) is also provided with a clamping assembly, which comprises a fixed seat (5), a tension roller (6), a support rod (7) and a cylinder (8); one end of the support rod (7) is rotatably connected to the fixed frame (3); the tension roller (6) is fixed to the other end of the support rod (7); one end of the fixed seat (5) is fixed to the fixed frame (3); the other end of the fixed seat (5) extends in a direction away from the driven roller (2); the cylinder body of the cylinder (8) is rotatably connected to the fixed seat (5); and the end of the protruding end of the cylinder (8) is rotatably connected to the middle part of the support rod (7).
2. A nonwoven fabric shaping device as claimed in claim 1, characterized in that: The positioning hole (4-2) of the fixing plate (4) is fixed to the positioning groove (3-2) of the fixing frame (3) via bolts (9).
3. A nonwoven fabric shaping device as claimed in claim 2, characterized in that: A row of positioning grooves (3-2) is respectively provided on both sides of the movable groove (3-1), and the positioning grooves (3-2) on both sides of the movable groove (3-1) are symmetrically distributed relative to the movable groove (3-1).
4. A nonwoven fabric shaping device as claimed in claim 3, characterized in that: The center spacing between the two rows of positioning grooves (3-2) is equal to the center spacing between the positioning holes (4-2) on both sides of the through hole (4-1).