Composite device for fabric composite processing

Abstract

The utility model discloses a composite device for fabric composite processing, which comprises a support main body and an embossing assembly, the support main body is square-shaped, and an adjusting structure for adjusting the matching height of the support main body and the embossing assembly is arranged at the position where the support main body is connected with the embossing assembly. The knurling assembly is composed of a rotating shaft and a knurling roller arranged on the outer surface of the rotating shaft in a sleeving mode, an ultrasonic assembly attached to the outer surface of the knurling roller is arranged at the bottom of the support body, and the matching height between the support body and the knurling assembly is adjusted through the adjusting structure, so that the rotating shaft is suitable for knurling rollers with different diameters; the knurling roller is simple in disassembly and assembly structure, the knurling roller and the rotating shaft can be rapidly separated by disassembling the flat key, knurling rollers with different patterns can be conveniently replaced or the position of the knurling roller on the rotating shaft can be conveniently adjusted, the purpose of embossing different patterns or patterns with different intervals is achieved, and therefore the downtime caused by replacement or correction of the knurling roller is shortened.

Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric composite production, and particularly relates to a composite device for fabric composite processing. Background Technique

[0002] Non-woven fabric, also known as non-woven cloth, has a manufacturing process different from the traditional textile process. The biggest feature of non-woven fabric is that it does not require spinning. The manufacturing process is similar to the papermaking process. In the non-woven fabric production line, fibers arranged in a directional or random manner are combined by methods such as friction, interlocking, and adhesion, and then repeatedly punctured in the direction perpendicular to the non-woven fabric surface by a needle punching machine or a needle punching machine set to form non-woven fabric.

[0003] An ultrasonic embossing machine is a device for efficiently stitching and embossing composite fabrics. When in use, it is often necessary to make various patterns to meet market demands. When it is necessary to emboss patterns with different spacings on both sides of the composite fabric or make another pattern on the composite fabric, a specific pattern corresponds to a specific embossing roller, and the spacing of the patterns on the embossing roller is not adjustable. It is necessary to replace the embossing roller with different spacing patterns or different pattern embossing rollers. Currently, embossing rollers are usually installed by multiple bolts. When replacing, it is necessary to loosen the bolts multiple times. The disassembly and assembly structure is complex, and the operation takes time, resulting in a reduction in production time. Summary of the Utility Model

[0004] In view of the technical defects in the background technique, the utility model proposes a composite device for fabric composite processing, which solves the above technical problems and meets the actual needs. The specific technical solutions are as follows:

[0005] A composite device for fabric composite processing includes a support main body and an embossing component arranged on the support main body along the direction perpendicular to the fabric conveying direction. The support main body is in a square shape, and an adjusting structure for adjusting the matching height between the support main body and the embossing component is arranged at the position where the support main body is connected to the embossing component. The embossing component is composed of a rotating shaft and an embossing roller sleeved on the outer surface of the rotating shaft. An ultrasonic component that fits the outer surface of the embossing roller is arranged at the bottom of the support main body.

[0006] As an improvement of the above solution, the support main body includes a vertical support arranged vertically and a horizontal support arranged horizontally. A vertical slideway adapted to the adjusting structure is arranged on the vertical support.

[0007] As an improvement of the above solution, the adjusting structure includes an adjusting rod, a connecting bracket, and a first moving slider arranged on the connecting bracket. The bottom end of the adjusting rod is connected to the connecting bracket, and the top end of the adjusting rod passes upward through the top of the support main body and is movably connected to the support main body.

[0008] As an improvement of the above solution, a through hole 1 is provided in the middle of the first moving slider along its thickness direction. A first rotating bearing is provided in the through hole 1, and the end of the rotating shaft passes through the middle of the first rotating bearing.

[0009] As an improvement of the above solution, a second moving slider is provided at the bottom of the vertical slideway. A through hole 2 is provided along the thickness direction of the second moving slider, and a second rotating bearing is provided in the through hole 2.

[0010] As an improvement of the above solution, a keyway 1 extending linearly along the length direction of the rotating shaft is provided on the outer surface of the rotating shaft. A keyway 2 matching the keyway 1 is provided on the inner surface of the embossing roller in contact with the outer surface of the rotating shaft. A flat key in interference fit with them is provided in the keyway 1 and the keyway 2.

[0011] As an improvement of the above solution, a pattern belt is provided on the outer surface of the embossing roller. The pattern belt extends towards the outside to form an annular protrusion, and the upper surface of the ultrasonic component is in contact with the annular protrusion.

[0012] As an improvement of the above solution, the ultrasonic component includes an ultrasonic head and a supporting rod provided at the bottom of the ultrasonic head. A notch is provided on the outer surface of the supporting rod, and a fixed block matching the notch is provided at the bottom of the bracket body.

[0013] The beneficial effects of the present utility model are as follows: The matching height between the bracket body and the embossing component is adjusted through the adjusting structures on both sides of the bracket body, so that the ultrasonic component is in contact with the outer surface of the embossing roller, making the rotating shaft applicable to embossing rollers of different diameters. The keyway 2 on the embossing roller matches the keyway 1 on the rotating shaft, and the keyway 1 and the keyway 2 are in interference fit through the flat key to achieve the purpose of fixing the embossing roller. The disassembly and assembly structure is simple. By removing the flat key, the embossing roller and the rotating shaft can be quickly separated, facilitating the replacement of embossing rollers with different patterns or the adjustment of the position of the embossing roller on the rotating shaft, thereby reducing the downtime caused by replacing or calibrating the embossing roller. Description of the Drawings

[0014] Figure 1 It is a schematic diagram of the overall structure of the composite device of the present utility model.

[0015] Figure 2 It is a schematic diagram of the bracket body structure of the present utility model.

[0016] Figure 3 It is a schematic diagram of the rotating shaft structure of the present utility model.

[0017] Figure 4 It is a schematic diagram of the embossing roller structure of the present utility model.

[0018] Figure 5 This is a schematic diagram of the structure of the ultrasonic component of the utility model.

[0019] Figure 6 It is a schematic diagram of the structure of the first movable slider and the second movable slider of the utility model.

[0020] Among them: the bracket body 1, the vertical bracket 101, the horizontal bracket 102, the vertical slide 103, the embossing component 2, the rotating shaft 3, the keyway 1 301, the embossing roller 4, the keyway 2 401, the patterned belt 402, the annular protrusion 403, the adjustment structure 5, the adjustment rod 501, the connecting bracket 502, the first movable slider 503, the through hole 1 504, the first rotating bearing 505, the ultrasonic component 6, the ultrasonic head 601, the supporting rod 602, the notch 603, the fixed block 604, the second movable slider 7, the through hole 2 701, and the second rotating bearing 702. DETAILED DESCRIPTION

[0021] The implementation methods of the present invention are described below in conjunction with the accompanying drawings and relevant embodiments. The implementation methods of the present invention are not limited to the following embodiments, and the present invention involves relevant necessary components in this technical field, which should be regarded as common knowledge in this technical field and can be known and mastered by technical personnel in this technical field.

[0022] like Figures 1 to 6 As shown, a composite device for composite processing of fabrics comprises a support body 1 and an embossing assembly 2 which is passed through the support body 1 in a direction perpendicular to the fabric conveying direction. The support body 1 is in a U-shape, and an adjusting structure 5 for adjusting the matching height between the support body 1 and the embossing assembly 2 is provided at the position where the support body 1 is connected to the embossing assembly 2. The embossing assembly 2 consists of a rotating shaft 3 and an embossing roller 4 which is sleeved on the outer surface of the rotating shaft 3. An ultrasonic assembly 6 which is in contact with the outer surface of the embossing roller 4 is provided at the bottom of the support body 1.

[0023] like Figure 1 As shown, in the structure of the utility model, the end of the rotating shaft 3 of the embossing component 2 is connected with a driving device, and the driving device drives the rotating shaft 3 to rotate to realize the composite embossing process. It should be noted that when the end of the rotating shaft 3 is connected with a driving device, the horizontal height of the rotating shaft 3 is a fixed height, and the bracket body 1 is movably connected with the rotating shaft 3 through the adjusting structure 5, wherein the ultrasonic component 6 is provided at the bottom of the bracket body 1. When in use, the ultrasonic component 6 needs to be fitted with the embossing roller 4, and the bracket body 1 is lifted up by the adjusting structure 5, and the bracket body 1 drives the ultrasonic head 601 to lift up and fit the embossing roller 4, and the rotating shaft 3 drives the embossing roller 4 to rotate to realize composite embossing;

[0024] As Figure 2 shown, further, in the above solution, the bracket main body 1 includes a vertical bracket 101 arranged vertically and a horizontal bracket 102 arranged horizontally. A vertical slideway 103 adapted to the adjustment structure 5 is provided on the vertical bracket 101. The adjustment structure 5 includes an adjustment rod 501, a connection bracket 502, and a first moving slider 503 provided on the connection bracket 502. The bottom end of the adjustment rod 501 is connected to the connection bracket 502, and the top end of the adjustment rod 501 passes upward through the top of the bracket main body 1 and is movably connected to the bracket main body 1;

[0025] As Figure 2 shown, it should be noted that; vertical slideways 103 are provided on both sides of the bracket main body 1, and the first moving slider 503 is arranged along the length direction of the vertical slideway 103. The rotating shaft 3 passes through the first moving slider 503 on one side of the bracket main body 1 and extends into the first moving slider 503 on the other side of the bracket main body 1. When adjusting the matching height between the ultrasonic component 6 and the embossing component 2, the horizontal height of the rotating roller and the first moving slider 503 remains unchanged. Rotate the adjustment rod 501 to control the upward movement of the bracket main body 1, driving the ultrasonic head 601 to move upward, so as to fit the outer surface of the embossing roller 4;

[0026] As Figure 1 and Figure 5 shown, it should be noted that the ultrasonic component 6 includes an ultrasonic head 601 and a supporting rod 602 provided at the bottom of the ultrasonic head 601. A notch 603 is provided on the outer surface of the supporting rod 602, and a fixed block 604 matching the notch 603 is provided at the bottom of the bracket main body 1. During use, the bracket main body 1 fixes the supporting rod 602 through the fixed block 604 to prevent the ultrasonic head 601 from rotating and shifting circumferentially along the supporting rod 602. Further, during use, the bottom of the supporting rod 602 is arranged on the equipment base to prevent the bracket main body 1 from shaking circumferentially along the rotating shaft 3 when the driving device drives the rotating shaft 3 to rotate circumferentially. When the adjustment structure 5 adjusts the height of the bracket main body 1, the maximum adjustment process of the adjustment structure 5 is less than the maximum extension length of the supporting rod 602 to prevent the supporting rod 602 from separating from the equipment base, thereby being unable to limit the freedom degree of the bracket main body 1 to rotate circumferentially along the rotating shaft 3;

[0027] As Figure 1 、 Figure 2 and Figure 6As shown, further, in the above solution, a through hole 504 is provided in the middle of the first moving slider 503 along its thickness direction. A first rotating bearing 505 is provided in the through hole 504, and the end of the rotating shaft 3 passes through the middle of the first rotating bearing 505.

[0028] Further, in the above solution, a second moving slider 7 is provided at the bottom of the vertical slideway 103. A through hole 701 is provided along the thickness direction of the second moving slider 7, and a second rotating bearing 702 is provided in the through hole 701.

[0029] Further, in the above solution, the ultrasonic component 6 includes an ultrasonic head 601 and a supporting rod 602 provided at the bottom of the ultrasonic head 601. A notch 603 is provided on the outer surface of the supporting rod 602, and a fixed block 604 matching the notch 603 is provided at the bottom of the bracket main body 1.

[0030] In another embodiment of the present invention, first moving sliders 503 and second moving sliders 7 are provided on the vertical slideways 103 on both sides of the bracket main body 1. The second moving slider 7 is arranged below the first moving slider 503. The rotating shaft 3 is arranged in the first moving slider 503, and a pressure roller is arranged in the second moving slider 7. The bracket main body 1 is controlled to move upward through the adjusting structure 5, driving the pressure roller to move upward and fit with the outer surface of the embossing roller 4.

[0031] It should be noted that in this embodiment, the pressure roller is used to replace the ultrasonic head 601 and fit with the outer surface of the embossing roller 4. The pressure roller is movably connected to the second moving slider 7 and has the freedom of circumferential rotation, and rotates reversely under the drive of the embossing roller 4 to form a clamping and embossing effect on the composite fabric.

[0032] Further, in another embodiment of the present invention, a lower embossing roller 4 is arranged in the second moving slider 7. The lower embossing roller 4 and the embossing roller 4 on the rotating shaft 3 can cooperate to perform an embossing process on both sides of the composite fabric.

[0033] Such as Figure 1 、 Figure 3 and Figure 4As shown, in the structure of the embossing assembly 2 of the present utility model, a first keyway 301 extending linearly along the length direction of the rotating shaft 3 is provided on the outer surface of the rotating shaft 3. A second keyway 401 matching the first keyway 301 is provided on the inner surface of the embossing roller 4 that fits the outer surface of the rotating shaft 3. A flat key (not shown in the figure) with an interference fit is provided in the first keyway 301 and the second keyway 401. During use, the rotating shaft 3 is driven by the driving device to rotate circumferentially. The embossing roller 4 is sleeved on the length direction of the rotating shaft 3 and rotates circumferentially following the rotating shaft 3, thereby embossing the surface of the composite fabric. Among them, the embossing roller 4 and the rotating shaft 3 are fixed by clamping the flat key between the first keyway 301 and the second keyway 401;

[0034] Further, in the above solution, a pattern belt 402 is provided on the outer surface of the embossing roller 4. The pattern belt 402 extends outward to form an annular protrusion 403. The upper surface of the ultrasonic assembly 6 fits the annular protrusion 403; it should be noted that at least one embossing roller 4 is provided along the length direction of the rotating shaft 3. The embossing roller 4 and the rotating shaft 3 are in interference fit through a flat key. When it is necessary to disassemble and replace the embossing roller 4 with different patterns, the rotating shaft 3 and the embossing roller 4 can be separated by removing the flat key, and the structure is convenient for disassembly and assembly;

[0035] Further, in one specific embodiment, when it is necessary to emboss the patterns on both sides in the width direction of the composite fabric, the number of embossing rollers 4 provided on the rotating shaft 3 is two. The pattern belts 402 are respectively aligned with the patterns on both sides of the composite fabric. The gap between two adjacent embossing rollers 4 determines the proportion of the pattern area on both sides of the width of the composite fabric. By removing the flat key, the position of the embossing roller 4 in the length direction of the rotating shaft 3 can be adjusted, so as to control the proportion of the pattern in the overall area of the composite fabric.

[0036] The above are only the preferred embodiments of the present utility model. It should be pointed out that for those of ordinary skill in the art of this technology, without departing from the principle of the present utility model, several improvements and refinements can still be made, and these improvements and refinements should also be regarded as the protection scope of the present utility model.

Claims

1. A composite device for composite processing of fabrics, characterized in that: The invention comprises a support body (1) and an embossing assembly (2) which is inserted into the support body (1) in a direction perpendicular to the fabric conveying direction. The support body (1) is in a U-shaped shape, and an adjusting structure (5) for adjusting the matching height between the support body (1) and the embossing assembly (2) is provided at a position where the support body (1) and the embossing assembly (2) are connected. The embossing assembly (2) is composed of a rotating shaft (3) and an embossing roller (4) which is sleeved on the outer surface of the rotating shaft (3). The bottom of the support body (1) is provided with an ultrasonic assembly (6) which is in contact with the outer surface of the embossing roller (4).

2. The composite device for composite processing of fabrics according to claim 1, characterized in that: The support body (1) comprises a vertical support (101) arranged vertically and a horizontal support (102) arranged horizontally, and a vertical slideway (103) adapted to the adjustment structure (5) is provided on the vertical support (101).

3. The composite device for composite processing of fabrics according to claim 1, characterized in that: The adjustment structure (5) comprises an adjustment rod (501), a connecting bracket (502) and a first movable slider (503) arranged on the connecting bracket (502); the bottom end of the adjustment rod (501) is connected to the connecting bracket (502); the top end of the adjustment rod (501) passes upward through the top of the bracket body (1) and is movably connected to the bracket body (1).

4. The composite device for composite processing of fabrics according to claim 3, characterized in that: A through hole (504) is provided in the middle of the first movable slider (503) and is penetrated along the thickness direction thereof. A first rotating bearing (505) is provided in the through hole (504), and an end of the rotating shaft (3) passes through the middle of the first rotating bearing (505).

5. The composite device for composite processing of fabrics according to claim 2, characterized in that: A second movable slider (7) is provided at the bottom of the vertical slideway (103), a second through hole (701) is penetrated along the thickness direction of the second movable slider (7), and a second rotating bearing (702) is provided in the second through hole (701).

6. The composite device for composite processing of fabrics according to claim 1, characterized in that: The outer surface of the rotating shaft (3) is provided with a key groove 1 (301) extending in a straight line along the length direction of the rotating shaft (3); the inner surface of the embossing roller (4) which is in contact with the outer surface of the rotating shaft (3) is provided with a key groove 2 (401) matching the key groove 1 (301); and the key groove 1 (301) and the key groove 2 (401) are provided with flat keys which are interference fit therewith.

7. The composite device for composite processing of fabrics according to claim 1, characterized in that: The outer surface of the embossing roller (4) is provided with a patterned belt (402), the patterned belt (402) extending outward to form an annular protrusion (403), and the upper surface of the ultrasonic component (6) is in contact with the annular protrusion (403).

8. The composite device for composite processing of fabrics according to claim 1, characterized in that: The ultrasonic component (6) comprises an ultrasonic head (601) and a supporting rod (602) arranged at the bottom of the ultrasonic head (601); a notch (603) is provided on the outer surface of the supporting rod (602); and a fixing block (604) matching the notch (603) is provided at the bottom of the bracket body (1).

Images