Efficient grouting device for foundation treatment
By designing a multi-point simultaneous grouting device, using the combination of separation pipes and nozzles and moving adjustment components, the existing grouting problem is solved, and the efficiency and quality of foundation treatment projects are significantly improved.
Patent Information
- Application Number
- CN202421987548.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-15
AI Technical Summary
When the existing grouting device for foundation treatment faces large-area or complex foundation treatment needs, the grouting is uneven, which affects the quality and stability of the project.
A high-efficiency grouting device for foundation treatment is designed, using a combination of multiple separation tubes and nozzles to achieve multi-point simultaneous grouting and grouting amount adjustment through moving components and adjusting components.
It significantly improves the parallel processing capacity of grouting, shortens the construction cycle, improves the uniformity and accuracy of grouting, and improves the efficiency and quality of foundation treatment projects.
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Figure CN222908760U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of foundation grouting, and in particular to a high-efficiency grouting device for foundation treatment. Background Art
[0002] Foundation treatment engineering is a key link in the field of civil construction, among which grouting technology has attracted much attention because it can effectively strengthen the foundation and fill soil voids.
[0003] A grouting device for foundation treatment mentioned in an existing Chinese public patent (authorization announcement number: CN218373864U). The grouting device for foundation treatment includes: a base frame; four support rods, which are fixedly installed on the top of the base frame in a rectangular distribution; a box body, which is fixedly installed on the top of the four support rods; a cylinder body, which is fixedly installed on the bottom of the box body; a motor, which is fixedly installed on one side of the box body; a first bevel gear, which is fixedly installed on the output shaft of the motor; two crushing rollers, which are both rotatably installed in the box body, and both ends of the two crushing rollers extend outside the box body; a second bevel gear, which is fixedly installed at one end of any one of the crushing rollers, and the first bevel gear is meshed with the second bevel gear. The grouting device for foundation treatment provided by the utility model has the advantages of being easy to use and being able to crush the lumps remaining in the concrete slurry.
[0004] However, in actual use, although the above patent can achieve basic grouting functions through a single grouting pipe, it is powerless when faced with large-area or complex foundation treatment needs. It is difficult to ensure the uniformity of grouting during grouting, which affects the quality and stability of the overall project. For this reason, the present application provides an efficient grouting device for foundation treatment. Utility Model Content
[0005] The purpose of this application is to solve the problem that although a single grouting pipe can achieve basic grouting functions, it is unable to cope with large-area or complex foundation treatment needs and it is difficult to ensure the uniformity of grouting during grouting. This application provides an efficient grouting device for foundation treatment.
[0006] In order to achieve the above-mentioned purpose, this application specifically adopts the following technical solutions:
[0007] A high-efficiency grouting device for foundation treatment comprises a support plate 1 and a support plate 2, a grouting barrel is slidably arranged on the top of the support plate 1 and the support plate 2, a feed port is opened on the top of the grouting barrel, a moving component is installed inside the support plate 1 and the support plate 2, a plurality of separation tubes are evenly installed on the bottom of the grouting barrel, the plurality of separation tubes are rotatably connected to an adjusting tube, a nozzle is threadedly connected to the bottom of the adjusting tube, and an adjusting component is installed on the adjusting tube.
[0008] By adopting the above technical solution, after the grouting liquid is transported to the inside of each separation tube, the nozzle can be turned on to spray grouting on the inside of the foundation. The input grouting liquid can be evenly and quickly diverted to each nozzle through the multiple separation tubes, thereby realizing multi-point simultaneous grouting, significantly improving the parallel processing capability of grouting, and effectively shortening the overall construction period, bringing obvious efficiency improvement to the foundation treatment project. By starting the moving component, multiple separation tubes and nozzles can be driven to perform grouting operations on different areas on the foundation, so that the grouting liquid can evenly cover each area that needs to be reinforced, effectively improving the practicability of the device, and adjusting the grouting amount by manipulating the adjustment component to effectively improve the accuracy and controllability of the grouting effect.
[0009] Furthermore, the moving component includes grooves opened in support plate one and support plate two, a threaded rod is rotatably connected in the groove inside support plate one, a motor two is fixedly connected in the groove inside support plate one, an output end of motor two is fixedly connected to one end of the threaded rod, and two T-shaped blocks are symmetrically fixedly connected to the bottom of the grouting barrel, one of the T-shaped blocks is threadedly connected to the threaded rod.
[0010] By adopting the above technical solution, the two T-blocks and the grouting barrel can be moved back and forth through the rotation of the threaded rod to perform grouting operations on different areas on the foundation, so that the grouting liquid can evenly cover each area that needs to be reinforced, effectively improving the practicability of the device.
[0011] Furthermore, a guide column is fixedly connected in the groove inside the second support plate, and the other T-shaped block is slidably connected to the guide column.
[0012] By adopting the above technical solution, the two T-shaped blocks can be reciprocated in the grooves under the guidance of the guide column through the rotation of the threaded rod.
[0013] Furthermore, the bottoms of the two T-shaped blocks are symmetrically fixedly connected with fixing plates, the interior of the fixing plates is rotatably connected with rollers, and the outer walls of the rollers are fitted with the bottom of the grooves.
[0014] By adopting the above technical solution, the movement speed of the T-shaped block can be effectively improved through the rotation of the roller, and the movement can be more convenient.
[0015] Furthermore, one end of the grouting barrel is fixedly connected to a motor 1, the interior of the grouting barrel is rotatably connected to an auger, and the output end of the motor 1 is fixedly connected to one end of the auger.
[0016] By adopting the above technical solution, the motor is started to drive the auger to transport the grouting liquid to the inside of different separation pipes.
[0017] Furthermore, a first diversion groove is provided at the bottom of the separation tube, and a second diversion groove is provided at the bottom of the adjustment tube, and both the first diversion groove and the second diversion groove are semicircular.
[0018] By adopting the above technical solution, the diverter trough 2 is gradually moved away from the diverter trough 1 by adjusting the rotation of the pipe, thereby reducing the liquid output of the diverter trough 1 to adjust the grouting amount, thereby effectively improving the accuracy and controllability of the grouting effect.
[0019] Furthermore, the adjustment component includes a fixed frame fixedly connected to the separation tube, a motor three is fixedly connected inside the fixed frame, a gear one is rotatably connected to the bottom of the fixed frame, an output end of the motor three is fixedly connected to the gear one, a gear two is fixedly connected to the outer wall of the adjustment tube, and the gear one is meshingly connected to the gear two.
[0020] By adopting the above technical solution, gear one drives gear two to rotate, thereby driving the regulating tube to rotate.
[0021] Furthermore, a thread groove is provided on the outer wall of the regulating tube, and a thread strip is provided on the inner wall of the nozzle.
[0022] By adopting the above technical solution, after the later grouting is completed, the nozzle can be twisted to quickly separate it from the regulating pipe, so as to facilitate the later maintenance.
[0023] In summary, the present application includes at least one of the following beneficial effects:
[0024] 1. The present application is provided with a mobile component, a separation tube, and a nozzle. The input grouting liquid can be evenly and quickly diverted to each nozzle through the multiple separation tubes, thereby realizing multi-point simultaneous grouting, significantly improving the parallel processing capability of grouting, and effectively shortening the overall construction period, bringing obvious efficiency improvement to the foundation treatment project. Through the operation of the mobile component, grouting operations can be performed on different areas on the foundation, so that the grouting liquid can evenly cover each area that needs to be reinforced, effectively improving the practicability of the device.
[0025] 2. The present application is provided with an adjusting tube and an adjusting assembly, which rotates by starting motor three, so that diverter trough two gradually moves away from diverter trough one, thereby reducing the liquid output of diverter trough one to adjust the grouting amount, effectively improving the accuracy and controllability of the grouting effect. When the later grouting is completed, the nozzle can be twisted to quickly separate it from the adjusting tube, so as to facilitate later maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the three-dimensional structure of the device body in this application.
[0027] Figure 2 It is a three-dimensional structural schematic diagram of the mobile component in this application.
[0028] Figure 3 It is a schematic diagram of the internal structure of the groove in this application.
[0029] Figure 4 is an exploded view of the adjustment assembly in this application.
[0030] Figure 5 It is a three-dimensional structural schematic diagram of the adjustment component in this application.
[0031] Description of reference numerals:
[0032] 1. Support plate one; 2. Support plate two; 3. Grouting cylinder; 4. Feed port; 5. Moving assembly; 6. Motor one; 7. Auger; 8. Separation tube; 9. Adjustment tube; 10. Nozzle; 11. Adjustment assembly; 51. Threaded rod; 52. Motor two; 53. T-block; 54. Guide column; 55. Fixed plate; 56. Roller; 81. Diverter trough one; 91. Diverter trough two; 92. Threaded groove; 101. Threaded strip; 110. Fixed frame; 111. Motor three; 112. Gear one; 113. Gear two. DETAILED DESCRIPTION
[0033] The following is combined with Figure 1-5 This application is described in further detail.
[0034] The embodiment of the present application discloses a high-efficiency grouting device for foundation treatment.
[0035] Reference Figure 1 and Figure 2 A high-efficiency grouting device for foundation treatment comprises a support plate 1 and a support plate 2, a grouting tube 3 is slidably arranged on the top of the support plate 1 and the support plate 2, a feed port 4 is provided on the top of the grouting tube 3, a moving component 5 is installed inside the support plate 1 and the support plate 2, a plurality of separation tubes 8 are evenly installed on the bottom of the grouting tube 3, an adjusting tube 9 is rotatably connected to the plurality of separation tubes 8, a nozzle 10 is threadedly connected to the bottom of the adjusting tube 9, an adjusting component 11 is installed on the adjusting tube 9, a motor 6 is fixedly connected to one end of the grouting tube 3, an auger 7 is rotatably connected to the inside of the grouting tube 3, an output end of the motor 6 is fixedly connected to one end of the auger 7, a threaded groove 92 is provided on the outer wall of the adjusting tube 9, and a threaded strip 101 is provided on the inner wall of the nozzle 10.
[0036] When in use, first place the support plate 1 and the support plate 2 on both sides of the foundation respectively, then pour the grouting liquid into the grouting tube 3 through the feed port 4, and then start the motor 6 to drive the auger 7 to transport the grouting liquid to different separation tubes 8. After the grouting liquid is transported to the inside of each separation tube 8, the nozzle 10 can be opened to spray the grouting inside the foundation. The multiple separation tubes 8 can be evenly and quickly diverted to each nozzle 10 to achieve multi-point simultaneous grouting, which significantly improves the parallel processing capability of grouting and effectively shortens the overall construction period, bringing great benefits to the foundation treatment project. The efficiency is significantly improved. While grouting, the moving component 5 can be started to drive the grouting tube 3 to reciprocate above the foundation. The reciprocating movement of the grouting tube 3 can drive multiple separation tubes 8 and nozzles 10 to perform grouting operations on different areas on the foundation, so that the grouting liquid can evenly cover each area that needs to be reinforced, effectively improving the practicability of the device. In addition, during the grouting process, the grouting amount can be adjusted by controlling the adjusting component 11, which effectively improves the accuracy and controllability of the grouting effect. When the later grouting is completed, the nozzle 10 can be twisted to quickly separate it from the adjusting tube 9, so as to facilitate later maintenance.
[0037] Reference Figure 1 , Figure 2 and Figure 3 The moving component 5 includes grooves opened in the support plate 1 and the support plate 2, a threaded rod 51 is rotatably connected in the groove inside the support plate 1, a motor 2 52 is fixedly connected in the groove inside the support plate 1, and the output end of the motor 2 52 is fixedly connected to one end of the threaded rod 51. Two T-shaped blocks 53 are symmetrically fixedly connected to the bottom of the grouting cylinder 3, one of the T-shaped blocks 53 is threadedly connected to the threaded rod 51, a guide column 54 is fixedly connected in the groove inside the support plate 2, and the other T-shaped block 53 is slidably connected to the guide column 54. The bottoms of the two T-shaped blocks 53 are symmetrically fixedly connected with fixed plates 55, and the interior of the fixed plate 55 is rotatably connected with a roller 56, and the outer wall of the roller 56 fits with the bottom of the groove.
[0038] When in use, first start the motor 2 52 to drive the threaded rod 51 to rotate. Through the rotation of the threaded rod 51, the two T-shaped blocks 53 can be guided by the guide column 54 to reciprocate in the groove. When the two T-shaped blocks 53 move, the grouting tube 3 can be driven to reciprocate above the foundation. The reciprocating movement of the grouting tube 3 can drive multiple separation tubes 8 and nozzles 10 to perform grouting operations on different areas of the foundation, so that the grouting liquid can evenly cover each area that needs to be reinforced, effectively improving the practicability of the device. Secondly, when the T-shaped block 53 moves, because the roller 56 fits against the bottom of the groove, the roller 56 will rotate with the movement of the T-shaped block 53. The rotation of the roller 56 can effectively increase the moving speed of the T-shaped block 53, and it is more convenient to move.
[0039] Reference Figure 1 , Figure 4 and Figure 5 A diverter groove 81 is provided at the bottom of the separation tube 8, and a diverter groove 91 is provided at the bottom of the adjustment tube 9. Both the diverter groove 81 and the diverter groove 91 are semicircular;
[0040] Secondly, the adjustment component 11 includes a fixing frame 110 fixedly connected to the separation tube 8, a motor three 111 is fixedly connected inside the fixing frame 110, a gear one 112 is rotatably connected to the bottom of the fixing frame 110, an output end of the motor three 111 is fixedly connected to the gear one 112, a gear two 113 is fixedly connected to the outer wall of the adjustment tube 9, and the gear one 112 is meshingly connected to the gear two 113.
[0041] When in use, during the grouting process, the motor three 111 can be started to drive the gear one 112 to rotate. Because the gear one 112 is meshed with the gear two 113, when the gear one 112 rotates, the gear two 113 will be driven to rotate together, thereby driving the adjusting tube 9 to rotate, so as to make the diverter trough two 91 and the diverter trough one 81 perpendicular to each other. At this time, the grouting liquid inside the separation tube 8 can flow out smoothly. When it is necessary to adjust the flow rate of the grouting liquid, the adjusting tube 9 can be driven to rotate again, so that the diverter trough two 91 gradually moves away from the diverter trough one 81, thereby reducing the liquid output of the diverter trough one 81 to adjust the grouting amount, thereby effectively improving the accuracy and controllability of the grouting effect.
[0042] The implementation principle of the high-efficiency grouting device for foundation treatment in this embodiment is as follows: when in use, firstly, support plate 1 and support plate 2 are placed on both sides of the foundation respectively, then the grouting liquid is poured into the interior of the grouting tube 3 through the feed port 4, and then the motor 6 is started to drive the auger 7 to transport the grouting liquid to different separation tubes 8. After the grouting liquid is transported to the interior of each separation tube 8, the nozzle 10 can be opened to spray the grouting inside the foundation. The input grouting liquid can be evenly and quickly diverted to each nozzle 10 through the multiple separation tubes 8, thereby realizing multi-point simultaneous grouting, significantly improving the parallel processing capability of grouting, and effectively shortening the overall construction period, which brings obvious efficiency improvement to the foundation treatment project.
[0043] Secondly, while grouting, the motor 2 52 can be started to drive the threaded rod 51 to rotate. Through the rotation of the threaded rod 51, the two T-shaped blocks 53 can be guided by the guide column 54 to reciprocate in the groove. When the two T-shaped blocks 53 move, the grouting tube 3 can be driven to reciprocate above the foundation. The reciprocating movement of the grouting tube 3 can drive multiple separation tubes 8 and the nozzle 10 to perform grouting operations on different areas on the foundation, so that the grouting liquid can evenly cover each area that needs to be reinforced, effectively improving the practicality of the device. Secondly, when the T-shaped block 53 moves, because the roller 56 fits with the bottom of the groove, the roller 56 will rotate with the movement of the T-shaped block 53. The rotation of the roller 56 can effectively increase the moving speed of the T-shaped block 53, and it is more convenient to move;
[0044] In addition, during the grouting process, the motor three 111 is started to drive the gear one 112 to rotate. Because the gear one 112 is meshed with the gear two 113, the gear one 112 will drive the gear two 113 to rotate when it rotates, thereby driving the adjusting tube 9 to rotate, so as to make the diverter trough two 91 and the diverter trough one 81 perpendicular to each other. At this time, the grouting liquid inside the separation tube 8 can flow out smoothly. When it is necessary to adjust the flow rate of the grouting liquid, the adjusting tube 9 can be driven to rotate again, so that the diverter trough two 91 gradually moves away from the diverter trough one 81, thereby reducing the liquid output of the diverter trough one 81 to adjust the grouting amount, thereby effectively improving the accuracy and controllability of the grouting effect. When the later grouting is completed, the nozzle 10 can be twisted to quickly separate it from the adjusting tube 9, so as to facilitate later maintenance.
Claims
1. A high-efficiency grouting device for foundation treatment, comprising a support plate 1 (1) and a support plate 2 (2), characterized in that: A grouting cylinder (3) is slidably arranged on the top of the support plate 1 (1) and the support plate 2 (2), a feed port (4) is opened on the top of the grouting cylinder (3), a moving assembly (5) is installed inside the support plate 1 (1) and the support plate 2 (2), a plurality of separation tubes (8) are evenly installed on the bottom of the grouting cylinder (3), and the plurality of separation tubes (8) are rotatably connected to an adjusting tube (9), a nozzle (10) is threadedly connected to the bottom of the adjusting tube (9), and an adjusting assembly (11) is installed on the adjusting tube (9).
2. A high-efficiency grouting device for foundation treatment according to claim 1, characterized in that: The moving assembly (5) comprises grooves formed in the support plate 1 (1) and the support plate 2 (2); a threaded rod (51) is rotatably connected in the groove in the support plate 1 (1); a motor 2 (52) is fixedly connected in the groove in the support plate 1 (1); an output end of the motor 2 (52) is fixedly connected to one end of the threaded rod (51); and two T-shaped blocks (53) are symmetrically fixedly connected to the bottom of the grouting cylinder (3), one of the T-shaped blocks (53) being threadedly connected to the threaded rod (51).
3. A high-efficiency grouting device for foundation treatment according to claim 2, characterized in that: A guide column (54) is fixedly connected in the groove inside the second support plate (2), and the other T-shaped block (53) is slidably connected to the guide column (54).
4. The high-efficiency grouting device for foundation treatment according to claim 2 is characterized in that: The bottoms of the two T-shaped blocks (53) are symmetrically fixedly connected with fixing plates (55), the interior of the fixing plates (55) is rotatably connected with a roller (56), and the outer wall of the roller (56) is in contact with the bottom of the groove.
5. The high-efficiency grouting device for foundation treatment according to claim 1, characterized in that: One end of the grouting cylinder (3) is fixedly connected to a motor 1 (6), the interior of the grouting cylinder (3) is rotatably connected to an auger (7), and the output end of the motor 1 (6) is fixedly connected to one end of the auger (7).
6. The high-efficiency grouting device for foundation treatment according to claim 1, characterized in that: A first diversion groove (81) is provided at the bottom of the separation tube (8), and a second diversion groove (91) is provided at the bottom of the adjustment tube (9); both the first diversion groove (81) and the second diversion groove (91) are semicircular.
7. The high-efficiency grouting device for foundation treatment according to claim 1, characterized in that: The regulating assembly (11) comprises a fixing frame (110) fixedly connected to the separation tube (8), a motor three (111) being fixedly connected inside the fixing frame (110), a gear one (112) being rotatably connected to the bottom of the fixing frame (110), an output end of the motor three (111) being fixedly connected to the gear one (112), a gear two (113) being fixedly connected to the outer wall of the regulating tube (9), and the gear one (112) being meshingly connected to the gear two (113).
8. The high-efficiency grouting device for foundation treatment according to claim 1, characterized in that: The outer wall of the regulating tube (9) is provided with a thread groove (92), and the inner wall of the spray head (10) is provided with a thread strip (101).
Citation Information
Patent Citations
Grouting device for foundation treatment
CN218373864U