High-strength membrane type water cooling wall for boiler

By designing the guide support mechanism, protective components and heat dissipation components in the water-cooled wall pipe for boilers, the problem of uneven contact between the inner wall of the water-cooled wall pipe and the water flow is solved, the heat absorption efficiency and service life are improved, and deformation is avoided.

CN222911695UActive Publication Date: 2025-05-27ANHUI XIANG AN THERMAL ENERGY EQUIP CO LTD
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Patent Information

Application Number
CN202421890338.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-05-27
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

During use, the water-cooled walls for existing boilers cannot keep the inner wall of the water-cooled wall pipe in uniform contact with the water flow, resulting in a decrease in heat absorption efficiency and lack of support to deform the water-cooled wall pipe.

Method used

A high-strength membrane water-cooled wall is designed, including a guide support mechanism, a protective assembly and a heat dissipation assembly. The guide support mechanism is carried out through components such as spiral blades and support columns to ensure that the water flow evenly contacts the inner wall of the water-cooled wall pipe and provides necessary support to avoid deformation. The protective components protect the outer wall of the water-cooled wall pipe from external forces through structures such as protective plates and threaded columns. The heat dissipation assembly improves heat dissipation efficiency and prevents scale blockage through components such as accommodating slots, placement frames and transmission pipes.

Benefits of technology

By contacting the inner wall of the water-cooled wall pipe with uniform water-cooled wall pipe, the heat dissipation efficiency is improved, and by providing support, the deformation of the water-cooled wall pipe is avoided. In addition, the protective components effectively protect the outer wall of the water-cooled wall pipe and extend its service life.

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Abstract

The utility model discloses a high-strength membrane type water-cooled wall for a boiler, which belongs to the technical field of water-cooled walls and comprises a water-cooled wall tube body, one side of the water-cooled wall tube body is provided with a guide supporting mechanism, one side of the water-cooled wall tube body is provided with a protection component, one side of the water-cooled wall tube body is provided with a heat dissipation component, and the other side of the water-cooled wall tube body is provided with a heat dissipation component. By arranging the guiding and supporting mechanism, the water-cooled wall pipe body is installed at a designated position, water is injected into the water-cooled wall pipe from the extending pipeline and then guided by the spiral blades, the water flow can make uniform contact with the inner wall of the water-cooled wall pipe body, and the heat dissipation efficiency is improved; the inner wall of the water wall tube body can be supported; the protection assembly is arranged, the protection plates are placed on the two sides of the water cooling wall tube body, then the first threaded columns are screwed into the first threaded holes, the water cooling wall tube body is clamped by the multiple protection plates, and the outer wall of the water cooling wall tube body is shielded and protected.
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Description

Technical Field

[0001] The utility model relates to the technical field of water-cooled walls, in particular to a high-strength membrane-type water-cooled wall for boilers. Background Art

[0002] The water-cooled wall is an important component inside the boiler, used to absorb and transfer the heat generated by the combustion area to protect the structure of the boiler and ensure its normal operation. The water-cooled wall is usually installed on the boiler furnace wall, surrounding the combustion area, and plays a cooling role.

[0003] The existing water-cooled wall cannot provide heat-resistant and corrosion-resistant protection to the water-cooled wall tubes during use, thereby reducing the service life of the water-cooled wall tubes and causing damage to the water-cooled wall tubes, resulting in a waste of resources.

[0004] The existing patent (Announcement No.: CN220551935U) is a water-cooled wall for a boiler, which is provided with an anti-wear layer, a refractory layer, an anti-corrosion layer and a water outlet. The wear-resistant layer provided on the outer wall surface of the water-cooled wall tube can play a role in wear protection for the outer wall surface of the water-cooled wall tube, preventing the water-cooled wall tube from causing serious wear of the outer wall under long-term use, thereby reducing the heat resistance of the water-cooled wall tube. In addition, due to the provision of the refractory layer, some cobalt can be added to the inside of the steel during the manufacturing of the water-cooled wall tube, so that when the water-cooled wall tube is formed, the high temperature resistance effect of the outer wall is more ideal, and the service life of the water-cooled wall tube is increased. The main function of the anti-corrosion layer is to provide anti-corrosion protection for the inside of the water-cooled wall tube, preventing the inside of the water-cooled wall tube from being immersed in water for a long time, which is easy to cause internal rust and corrosion.

[0005] In view of the above problems, the existing patent provides a solution. During use, the inner wall of the water-cooled wall tube cannot maintain uniform contact with the water flow, which greatly reduces the heat absorption efficiency. At the same time, when the water-cooled wall tube is in use, a large amount of water will continuously impact its inner wall, and the lack of certain support will cause the water-cooled wall tube to deform.

[0006] Therefore, a high-strength membrane water-cooled wall for boiler is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a high-strength membrane water-cooled wall for a boiler, which can solve the problem that the inner wall of the water-cooled wall tube cannot maintain uniform contact with the water flow during use, which greatly reduces the heat absorption efficiency. At the same time, when the water-cooled wall tube is in use, a large amount of water will continuously impact the inner wall thereof, and the lack of certain support will cause the water-cooled wall tube to deform.

[0008] To achieve the above object, the utility model provides the following technical solutions: a high-strength membrane water-cooled wall for a boiler, comprising a water-cooled wall tube body, a guide support mechanism is provided on one side of the water-cooled wall tube body, a protection component is provided on one side of the water-cooled wall tube body, and a heat dissipation component is provided on one side of the water-cooled wall tube body;

[0009] The guiding and supporting mechanism comprises spiral blades, support columns, reinforcing rods and extension pipes, wherein the plurality of spiral blades are fixedly connected to one side of the water-cooled wall tube body, the plurality of support columns are respectively fixedly connected to one side of the plurality of spiral blades, the plurality of reinforcing rods are respectively fixedly connected to the outer walls of the plurality of support columns, the plurality of reinforcing rods are respectively fixedly connected to one side of the water-cooled wall tube body, and the plurality of extension pipes are fixedly connected to the top of the water-cooled wall tube body.

[0010] Preferably, the protective assembly includes a protective plate, a first threaded hole and a first threaded column, and the plurality of protective plates are respectively arranged on both sides of the water-cooled wall tube body, the plurality of first threaded holes are respectively opened inside the water-cooled wall tube body and the plurality of protective plates, and the plurality of first threaded columns are respectively threadedly connected to the inside of the plurality of first threaded holes.

[0011] Preferably, the heat dissipation component includes a receiving groove, a placement frame, a water injection pipe and a transmission pipe, the receiving groove is opened inside a plurality of protective plates, the placement frame is fixedly connected to the top of the extension pipe, the water injection pipe is fixedly connected to one side of the placement frame, and the plurality of transmission pipes are fixedly connected to the bottom of the placement frame.

[0012] Preferably, one side of each of the plurality of protective plates is fixedly connected with an extension block, the number of the extension blocks is several and evenly distributed, and one side of the extension block is fixedly connected with a reinforcement block.

[0013] Preferably, a mounting plate is fixedly connected to one side of the extension block, a second threaded hole is provided inside the mounting plate, and a second threaded column is threadedly connected inside the second threaded hole.

[0014] Preferably, the top of the placement frame is fixedly connected with an exhaust duct, a plurality of slide grooves are provided inside the exhaust duct, and a cover plate is slidably connected inside the slide grooves.

[0015] Preferably, a support rod is fixedly connected to the top of the placement frame, the number of the support rods is two and they are symmetrically distributed, and a baffle is fixedly connected to the top of the support rod.

[0016] Preferably, the inner wall of the placement frame is provided with an anti-scaling layer, the material of the anti-scaling layer is polyurethane, and the anti-scaling layer is used to prevent scale from forming on the inner wall of the placement frame and clogging the extension pipe.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] 1. The present application is provided with a guiding and supporting mechanism. When in use, the water-cooled wall tube body is installed at a designated position so that the extension pipe is connected to an external water source. When the water-cooled wall tube body is in normal use, water flows into the interior thereof and is guided by the spiral blades so that the water flows evenly contact the inner wall of the water-cooled wall tube body, thereby improving heat dissipation efficiency. The support column can provide support for the spiral blades. At the same time, the reinforcing rod is connected to the support column, which can provide support for the inner wall of the water-cooled wall tube body to prevent it from deformation.

[0019] 2. The present application is provided with a protective component. When in use, multiple protective plates are placed on both sides of the water-cooled wall tube body respectively, and then the first threaded column is screwed into the first threaded hole, so that the multiple protective plates clamp the water-cooled wall tube body, and the outer wall of the water-cooled wall tube body is shielded and protected to prevent it from being damaged by external force during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is the overall structure diagram of the utility model;

[0022] Figure 2 It is a cross-sectional structural schematic diagram of the utility model from the right side;

[0023] Figure 3 For this utility model Figure 2 The enlarged view of point A in the middle;

[0024] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model in the front view;

[0025] Figure 5 For this utility model Figure 4 The enlarged view of point B in the middle;

[0026] Figure 6 It is a schematic diagram of the cross-sectional structure of the guiding and supporting mechanism of the utility model.

[0027] Description of reference numerals:

[0028] 1. Water-cooled wall tube body; 2. Guide support mechanism; 3. Protection assembly; 4. Heat dissipation assembly; 201. Spiral blade; 202. Support column; 203. Reinforcement rod; 204. Extension pipe; 301. Protection plate; 302. First threaded hole; 303. First threaded column; 401. Accommodation groove; 402. Placement frame; 403. Water injection pipe; 404. Transmission pipe; 5. Extension block; 6. Reinforcement block; 7. Mounting plate; 8. Second threaded hole; 9. Second threaded column; 10. Exhaust pipe; 11. Slide groove; 12. Cover plate; 13. Support rod; 14. Baffle; 15. Anti-scaling layer. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figures 1 to 6 , the utility model provides a technical solution:

[0031] A high-strength membrane water-cooled wall for a boiler comprises a water-cooled wall tube body 1, a guide support mechanism 2 is arranged on one side of the water-cooled wall tube body 1, a protection component 3 is arranged on one side of the water-cooled wall tube body 1, and a heat dissipation component 4 is arranged on one side of the water-cooled wall tube body 1;

[0032] The guiding support mechanism 2 includes a spiral blade 201, a support column 202, a reinforcing rod 203 and an extension pipe 204. The multiple spiral blades 201 are fixedly connected to one side of the water-cooled wall tube body 1, the multiple support columns 202 are respectively fixedly connected to one side of the multiple spiral blades 201, the multiple reinforcing rods 203 are respectively fixedly connected to the outer walls of the multiple support columns 202, the multiple reinforcing rods 203 are respectively fixedly connected to one side of the water-cooled wall tube body 1, and the multiple extension pipes 204 are fixedly connected to the top of the water-cooled wall tube body 1.

[0033] Specifically, Figure 2 As shown, the protection component 3 includes a protection plate 301, a first threaded hole 302 and a first threaded column 303. The multiple protection plates 301 are respectively arranged on both sides of the water-cooled wall tube body 1, the multiple first threaded holes 302 are respectively opened inside the water-cooled wall tube body 1 and the multiple protection plates 301, and the multiple first threaded columns 303 are respectively threadedly connected to the inside of the multiple first threaded holes 302.

[0034] Specifically, Figure 2As shown, the heat dissipation component 4 includes a receiving groove 401, a placement frame 402, a water injection pipe 403 and a transmission pipe 404. The receiving groove 401 is opened inside a plurality of protective plates 301, the placement frame 402 is fixedly connected to the top of the extension pipe 204, the water injection pipe 403 is fixedly connected to one side of the placement frame 402, and a plurality of transmission pipes 404 are all fixedly connected to the bottom of the placement frame 402.

[0035] Specifically, Figure 1 As shown, one side of the plurality of protection plates 301 is fixedly connected with an extension block 5 , the number of the extension blocks 5 is several and evenly distributed, and one side of the extension block 5 is fixedly connected with a reinforcement block 6 .

[0036] Specifically, Figure 1 As shown, a mounting plate 7 is fixedly connected to one side of the extension block 5 , a second threaded hole 8 is provided inside the mounting plate 7 , and a second threaded column 9 is threadedly connected to the second threaded hole 8 .

[0037] Specifically, Figure 3 As shown, the top of the placement frame 402 is fixedly connected with an exhaust pipe 10 , a plurality of slide grooves 11 are provided inside the exhaust pipe 10 , and a cover plate 12 is slidably connected inside the slide grooves 11 .

[0038] Specifically, Figure 3 As shown, a support rod 13 is fixedly connected to the top of the placement frame 402 , and the number of the support rods 13 is two and they are symmetrically distributed, and a baffle 14 is fixedly connected to the top of the support rod 13 .

[0039] Specifically, Figure 2 As shown, the inner wall of the placement frame 402 is provided with an anti-scaling layer 15 , and the material of the anti-scaling layer 15 is polyurethane. The anti-scaling layer 15 is used to prevent scale from forming on the inner wall of the placement frame 402 and clogging the extension pipe 204 .

[0040] When in use, multiple protective plates 301 are placed on both sides of the water-cooled wall tube body 1 respectively, and then the first threaded column 303 is screwed into the first threaded hole 302, so that the multiple protective plates 301 clamp the water-cooled wall tube body 1, and the outer wall of the water-cooled wall tube body 1 is shielded and protected to prevent it from being damaged by external force when in use. The extension block 5 and the reinforcement block 6 are used in conjunction to provide support for the mounting plate 7. When in use, the mounting plate 7 is placed in the installation position, and then the second threaded column 9 is screwed into the second threaded hole 8 to fix the water-cooled wall tube body 1. When the water-cooled wall tube body 1 is in use, water is injected into the placement frame 402 through the water injection pipe 403, so that a certain amount of water is always maintained inside the placement frame 402, and the water in the placement frame 402 will enter the interior of the water-cooled wall tube body 1 through the extension pipe 204, and be guided by the spiral blades 201, so that the water The flow energy can evenly contact the inner wall of the water-cooled wall tube body 1 to improve the heat dissipation efficiency. The support column 202 can provide support for the spiral blade 201. At the same time, the reinforcing rod 203 is connected to the support column 202, which can provide support for the inner wall of the water-cooled wall tube body 1 to prevent it from being deformed. At the same time, the water in the placement frame 402 will enter the receiving groove 401 through the transmission pipe 404 to dissipate the heat of the outer wall of the water-cooled wall tube body 1 to prevent the water-cooled wall tube body 1 from being deformed. When the water flow contacts the high temperature, steam will be generated. The steam flowing upward will push the cover plate 12 to make it slide in the slide groove 11 and finally be discharged from the exhaust pipe 10. The support rod 13 is used in conjunction with the baffle 14 to prevent external debris from falling on the cover plate 12 and affecting the exhaust. The anti-scaling layer 15 can prevent the inner wall of the placement frame 402 from scaling and clogging the extension pipe 204.

[0041] By adopting the above technical solution, the problem of an existing boiler water-cooled wall being unable to keep the inner wall of the water-cooled wall tube in uniform contact with the water flow during use is solved, which greatly reduces the heat absorption efficiency. At the same time, when the water-cooled wall tube is in use, a large amount of water will continuously impact the inner wall thereof, and the lack of certain support will cause the water-cooled wall tube to deform is solved.

[0042] Working principle: When the present application is in use, a plurality of protective plates 301 are respectively placed on both sides of the water-cooled wall tube body 1, and then the first threaded column 303 is screwed into the first threaded hole 302, so that the plurality of protective plates 301 clamp the water-cooled wall tube body 1, and shield and protect the outer wall of the water-cooled wall tube body 1 to prevent it from being damaged by external force during use. The extension block 5 is used in conjunction with the reinforcement block 6 to provide support for the mounting plate 7. When in use, the mounting plate 7 is placed in the installation position, and then the second threaded column 9 is screwed into the second threaded hole 8 to fix the water-cooled wall tube body 1. When the water-cooled wall tube body 1 is in use, water is injected into the placement frame 402 through the water injection pipe 403, so that a certain amount of water is always maintained inside the placement frame 402, and the water in the placement frame 402 enters the interior of the water-cooled wall tube body 1 through the extension pipe 204 and is guided by the spiral blades 201 The water flow is guided so that the water flow can evenly contact the inner wall of the water-cooled wall tube body 1 to improve the heat dissipation efficiency. The support column 202 can provide support for the spiral blade 201. At the same time, the reinforcing rod 203 is connected to the support column 202, which can provide support for the inner wall of the water-cooled wall tube body 1 to prevent it from being deformed. At the same time, the water in the placement frame 402 will enter the receiving groove 401 through the transmission pipe 404 to dissipate the heat of the outer wall of the water-cooled wall tube body 1 to prevent the water-cooled wall tube body 1 from being deformed. When the water flow contacts the high temperature, steam will be generated. The steam flowing upward will push the cover plate 12 to make it slide in the slide groove 11 and finally be discharged from the exhaust pipe 10. The support rod 13 is used in conjunction with the baffle 14 to prevent external debris from falling on the cover plate 12 and affecting the exhaust. The anti-scaling layer 15 can prevent the inner wall of the placement frame 402 from scaling and clogging the extension pipe 204.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A high-strength membrane water-cooled wall for a boiler, comprising a water-cooled wall tube body (1), characterized in that: A guide support mechanism (2) is provided on one side of the water-cooled wall tube body (1), a protection component (3) is provided on one side of the water-cooled wall tube body (1), and a heat dissipation component (4) is provided on one side of the water-cooled wall tube body (1); The guiding support mechanism (2) comprises a spiral blade (201), a support column (202), a reinforcing rod (203) and an extension pipe (204); the plurality of spiral blades (201) are fixedly connected to one side of the water-cooled wall tube body (1); the plurality of support columns (202) are respectively fixedly connected to one side of the plurality of spiral blades (201); the plurality of reinforcing rods (203) are respectively fixedly connected to the outer walls of the plurality of support columns (202); the plurality of reinforcing rods (203) are respectively fixedly connected to one side of the water-cooled wall tube body (1); and the plurality of extension pipes (204) are all fixedly connected to the top of the water-cooled wall tube body (1).

2. The high-strength membrane water-cooled wall for a boiler according to claim 1, characterized in that: The protection component (3) comprises a protection plate (301), a first threaded hole (302) and a first threaded column (303); the plurality of protection plates (301) are respectively arranged on both sides of the water-cooled wall tube body (1); the plurality of first threaded columns (303) are respectively opened inside the water-cooled wall tube body (1) and the plurality of protection plates (301); the plurality of first threaded columns (303) are respectively threadedly connected to the inside of the plurality of first threaded holes (302).

3. The high-strength membrane water-cooled wall for a boiler according to claim 2, characterized in that: The heat dissipation component (4) comprises a receiving groove (401), a placement frame (402), a water injection pipe (403) and a transmission pipe (404); the receiving groove (401) is opened inside a plurality of protective plates (301); the placement frame (402) is fixedly connected to the top of the extension pipe (204); the water injection pipe (403) is fixedly connected to one side of the placement frame (402); and the plurality of transmission pipes (404) are all fixedly connected to the bottom of the placement frame (402).

4. The high-strength membrane water-cooled wall for a boiler according to claim 2, characterized in that: One side of each of the plurality of protection plates (301) is fixedly connected to an extension block (5), the number of the extension blocks (5) is several and evenly distributed, and one side of the extension block (5) is fixedly connected to a reinforcement block (6).

5. The high-strength membrane water-cooled wall for a boiler according to claim 4, characterized in that: A mounting plate (7) is fixedly connected to one side of the extension block (5); a second threaded hole (8) is provided inside the mounting plate (7); and a second threaded column (9) is threadedly connected to the inner surface of the second threaded hole (8).

6. The high-strength membrane water-cooled wall for a boiler according to claim 3, characterized in that: The top of the placement frame (402) is fixedly connected to an exhaust pipe (10), a plurality of slide grooves (11) are provided inside the exhaust pipe (10), and a cover plate (12) is slidably connected inside the slide grooves (11).

7. The high-strength membrane water-cooled wall for a boiler according to claim 3, characterized in that: The top of the placement frame (402) is fixedly connected to a support rod (13), the number of the support rods (13) is two and they are symmetrically distributed, and the top of the support rod (13) is fixedly connected to a baffle (14).

8. The high-strength membrane water-cooled wall for a boiler according to claim 3, characterized in that: The inner wall of the placement frame (402) is provided with an anti-scaling layer (15), the material of the anti-scaling layer (15) is polyurethane, and the anti-scaling layer (15) is used to prevent scale from forming on the inner wall of the placement frame (402) and clogging the extension pipe (204).

Citation Information

Patent Citations

  • Water cooling wall for boiler

    CN220551935U