Sealed sensor assembly
By setting up a fixing mechanism and a protection mechanism in the sensor assembly, welding with a hot melt pipe and a positioning groove, and sealing through a high-temperature melting fixing mechanism, the fault problem of the sensor assembly due to poor sealing is solved, and the tension-removing force of the cable body and the service life of the sensor assembly are significantly improved.
Patent Information
- Application Number
- CN202421843135.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-01
AI Technical Summary
After long-term use, existing sensor components are prone to lose effective protection due to problems such as degumming of the potting glue, poor welding cracks, and aging of the sealing ring, resulting in irreparable faults.
A sealed sensor assembly is designed. By setting up a fixing mechanism and a protection mechanism, the cable outlet and the sensor body are welded by using a hot melt pipe and a positioning groove, and the sensor body is completely sealed with the solder joint, the cable outlet and the protective cover through a high-temperature melting fixing mechanism to form an integrally sealed sensor element.
This design significantly increases the tension and disengagement force of the cable body, ensures the sealing protection of the cable outlet and the sensor body, extends the service life of the sensor assembly, and avoids irreparable faults caused by poor sealing.
Smart Images

Figure CN222912781U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sealed sensor components, and particularly relates to a sealed sensor component. Background Technique
[0002] A sensor component is generally assembled from materials such as sensor elements, cables, structural parts, and auxiliary materials through a certain process method, and is a semi-finished or finished product of a sensor suitable for certain environmental parameters.
[0003] When the above device is in use, it does not have a structure for the tensile force resistance of the sensor cable. Therefore, the existing methods in the market generally install the unprotected sensor component in the housing by adding a housing to the sensor, filling the housing cavity with glue or welding for sealing, and using a sealing ring to lock the cable for the sensor component with an outlet line for sealing protection. However, after long-term use, problems such as the degumming of the potting glue, poor welding of the structural parts with cracks, and aging of the sealing ring often occur, causing the sensor component to lose effective protection and resulting in irreparable failures before the service life expires. Based on the existing technical deficiencies, the utility model designs a sealed sensor component. Content of the Utility Model
[0004] To solve the above problems existing in the prior art, the utility model provides a sealed sensor component, which has the characteristic of tensile force resistance of the sensor cable.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A sealed sensor component, including a cable main body, a fixing mechanism is arranged on one side of the cable main body, and a protection mechanism is arranged on one side of the fixing mechanism;
[0006] Fixing mechanism, the fixing mechanism includes a heat fusion pipe and a positioning groove, the heat fusion pipe is arranged on one side of the cable main body, and a positioning groove is opened at the top of the heat fusion pipe.
[0007] As a preferred technical solution of the sealed sensor component of the utility model, the protection mechanism includes a protection cover, a protection sleeve and a connection groove, the protection cover is arranged on one side of the fixing mechanism, a protection sleeve is fixedly connected to one side of the protection cover, and a connection groove is opened on one side of the protection sleeve.
[0008] As a preferred technical solution of the sealed sensor component of the utility model, a cable outlet end is arranged on one side of the cable main body, and a sensor main body is arranged on one side of the cable outlet end.
[0009] As a preferred technical solution of the sealed sensor component of the utility model, the cable main body is arranged inside the heat fusion pipe, and the cable outlet end is arranged inside the heat fusion pipe.
[0010] As a preferred technical solution of the sealed sensor assembly of the present utility model, the sensor main body is arranged inside the fixing mechanism, and the sensor main body is arranged inside the hot melt pipe.
[0011] As a preferred technical solution of the sealed sensor assembly of the present utility model, the protective cover is arranged on one side of the cable main body, and the protective sleeve is arranged on the outer surface of the cable main body.
[0012] As a preferred technical solution of the sealed sensor assembly of the present utility model, the protective sleeve is arranged on one side of the fixing mechanism, and the protective sleeve is arranged on the top of the hot melt pipe.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. When the present utility model is in use, by setting the fixing mechanism, when it is necessary to seal and protect the cable outlet end and the sensor main body, first insert the cable main body and the cable outlet end into the connection groove opened on one side of the protective sleeve and pass through the protective cover, then weld the cable outlet end to the sensor main body, and completely seal the sensor main body, the welding point, the cable outlet end, and the protective cover by melting the fixing mechanism at high temperature, so that the three become an integral sealed sensor element, which is convenient for the cable main body and the welding point to form an integral through the fixing mechanism, increasing the tensile force of the cable main body. This device is convenient for sealing and protecting the cable outlet end and the sensor main body. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:
[0016] Figure 1 is a schematic structural view of the cable main body of the present utility model;
[0017] Figure 2 is a schematic structural view of the fixing mechanism of the present utility model;
[0018] Figure 3 is a schematic structural view of the hot melt pipe of the present utility model;
[0019] Figure 4 is a schematic structural view of the protection mechanism of the present utility model.
[0020] In the figure: 1. Cable main body; 101. Cable outlet end; 102. Sensor main body; 2. Fixing mechanism; 201. Hot melt pipe; 202. Positioning groove; 3. Protection mechanism; 301. Protective cover; 302. Protective sleeve; 303. Connection groove. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0022] Please refer to Figures 1-4 , the present utility model provides the following technical solutions: A sealed sensor assembly includes a cable main body 1, a fixing mechanism 2 is arranged on one side of the cable main body 1, and a protection mechanism 3 is arranged on one side of the fixing mechanism 2;
[0023] A cable outlet end 101 is arranged on one side of the cable main body 1, and a sensor main body 102 is arranged on one side of the cable outlet end 101.
[0024] The cable main body 1 is arranged inside a hot melt pipe 201, and the cable outlet end 101 is arranged inside the hot melt pipe 201.
[0025] The sensor main body 102 is arranged inside the fixing mechanism 2, and the sensor main body 102 is arranged inside the hot melt pipe 201.
[0026] It needs to be further explained that: One single sensor main body 102 or multiple sensor main bodies 102 are placed in the fixing mechanism 2. The fixing mechanism 2 is melted after being heated at 300 °C and then condensed. The original hollow pipe becomes a solid cylinder, wrapping all the sensor main bodies 102 inside. Since a part of the length of the fixing mechanism 2 is at the position of the cable outlet end 101 before hot melting, after condensation, the solder joints of the sensor main body 102 and the cable outlet end 101 are also wrapped inside, forming an integral assembly.
[0027] Please refer to Figures 3-4 , the present utility model provides the following technical solutions:
[0028] The fixing mechanism 2 includes a hot melt pipe 201 and a positioning groove 202. The hot melt pipe 201 is arranged on one side of the cable main body 1, and a positioning groove 202 is opened at the top of the hot melt pipe 201.
[0029] The protection mechanism 3 includes a protection cover 301, a protection sleeve 302 and a connection groove 303. The protection cover 301 is arranged on one side of the fixing mechanism 2, a protection sleeve 302 is fixedly connected to one side of the protection cover 301, and a connection groove 303 is opened on one side of the protection sleeve 302.
[0030] The protection cover 301 is arranged on one side of the cable main body 1, and the protection sleeve 302 is arranged on the outer surface of the cable main body 1.
[0031] The protective sleeve 302 is arranged on one side of the fixing mechanism 2, and the protective sleeve 302 is arranged on the top of the hot-melt pipe 201.
[0032] It should be further explained that: the cable body 1 and the cable outlet end 101 are inserted into the connection groove 303 opened on one side of the protective sleeve 302 and pass through the protective cover 301, and then the cable outlet end 101 is welded to the sensor body 102. The sensor body 102, the solder joint, the cable outlet end 101 and the protective cover 301 are completely sealed by melting the fixing mechanism 2 at high temperature, so that the three become an integral sealed sensor element, which facilitates the cable body 1 and the solder joint to form an integral through the fixing mechanism 2, and increases the anti-pulling force of the cable body 1.
[0033] Working principle: When a sealed sensor assembly is in use, first, a cable outlet end 101 is arranged at one end of the cable body 1. The cable outlet end 101 facilitates the connection between the cable body 1 and the sensor body 102. The cable outlet end 101 and the sensor body 102 are arranged inside the hot-melt pipe 201 of the fixing mechanism 2. The fixing mechanism 2 is provided to facilitate the sealing of the cable outlet end 101 and the sensor body 102. A protection mechanism 3 is arranged on the top of the fixing mechanism 2. The protection mechanism 3 is provided to facilitate the protection of the cable body 1.
[0034] When it is necessary to seal and protect the cable outlet end 101 and the sensor body 102, first, the cable body 1 and the cable outlet end 101 are inserted into the connection groove 303 opened on one side of the protective sleeve 302 and pass through the protective cover 301, and then the cable outlet end 101 is welded to the sensor body 102. The sensor body 102, the solder joint, the cable outlet end 101 and the protective cover 301 are completely sealed by melting the fixing mechanism 2 at high temperature, so that the three become an integral sealed sensor element, which facilitates the cable body 1 and the solder joint to form an integral through the fixing mechanism 2, and increases the anti-pulling force of the cable body 1. This device facilitates the sealing and protection of the cable outlet end 101 and the sensor body 102.
[0035] Finally, it should be noted that: the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A sealed sensor assembly, comprising a cable body (1), characterized in that: A fixing mechanism (2) is provided on one side of the cable body (1), and a protection mechanism (3) is provided on one side of the fixing mechanism (2); A fixing mechanism (2), the fixing mechanism (2) comprising a hot melt tube (201) and a positioning groove (202), the hot melt tube (201) being arranged on one side of the cable body (1), and the positioning groove (202) being provided on the top of the hot melt tube (201).
2. A sealed sensor assembly according to claim 1, characterized in that: The protection mechanism (3) comprises a protection cover (301), a protection sleeve (302) and a connection groove (303); the protection cover (301) is arranged on one side of the fixing mechanism (2); one side of the protection cover (301) is fixedly connected to the protection sleeve (302); and one side of the protection sleeve (302) is provided with a connection groove (303).
3. A sealed sensor assembly according to claim 1, characterized in that: A cable outlet end (101) is provided on one side of the cable body (1), and a sensor body (102) is provided on one side of the cable outlet end (101).
4. A sealed sensor assembly according to claim 3, characterized in that: The cable body (1) is arranged inside the hot-melt tube (201), and the cable outlet end (101) is arranged inside the hot-melt tube (201).
5. A sealed sensor assembly according to claim 3, characterized in that: The sensor body (102) is arranged inside the fixing mechanism (2), and the sensor body (102) is arranged inside the hot melt tube (201).
6. A sealed sensor assembly according to claim 2, characterized in that: The protective cover (301) is arranged on one side of the cable body (1), and the protective sleeve (302) is arranged on the outer surface of the cable body (1).
7. A sealed sensor assembly according to claim 2, characterized in that: The protective sleeve (302) is arranged on one side of the fixing mechanism (2), and the protective sleeve (302) is arranged on the top of the hot-melt tube (201).