Multi-core cable drum-type cabling machine production system
By using an adjustable height-adjustable wire rack in the multi-core cable disc-type cable forming machine production system, the problem of excessive length and inconvenient layout in the existing system is solved, and the production line length is shortened and the space is effectively utilized.
Patent Information
- Application Number
- CN202421685755.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing multi-core cable disc-type cable machine production system has a long production line, is inconvenient to layout, and it is difficult to effectively utilize space in the existing factory building.
A multi-core cable disc type cable forming machine production system is designed, and a height-adjustable wire laying frame is used to adjust the height of the wire laying frame through the hydraulic lifting mechanism and auxiliary support mechanism, forming a regular polygonal projection, stabilizing the wire laying, and shortening the length of the production line.
By shortening the length of the line release unit, the length of the overall production line can be reduced, so that it can be arranged in the existing workshop, avoiding the need for new factory buildings and improving space utilization.
Smart Images
Figure CN222914484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cabling equipment, and particularly to a production system of a multi-core cable disc type cabling machine. Background Art
[0002] The disc type cabling machine generally includes a wire feeding device, a wire combining device, a wrapping device, a traction device and a wire winding device. At present, the wire feeding device of manufacturers uses multiple wire feeding racks to feed wires on the same plane and adopts a long strip structure for wire feeding, occupying more than 1 / 3 of the length of the whole production line, making the overall length of the cabling production line large. Existing workshops are difficult to meet the use requirements and a special workshop needs to be built to be applicable, which is not conducive to production. Content of the Utility Model
[0003] The purpose of the utility model is to provide a production system of a multi-core cable disc type cabling machine to solve the problem that the production line of the existing multi-core cable disc type cabling machine is long and inconvenient to arrange.
[0004] To achieve the above purpose, the utility model provides the following technical solution: A production system of a multi-core cable disc type cabling machine includes a wire feeding unit, a wire combining unit, a wrapping unit, a traction unit and a wire winding unit. The wire feeding unit includes a plurality of wire feeding racks with adjustable heights. The wire feeding rack includes a front row wire feeding rack and a rear row wire feeding rack distributed in a fan shape. The wire feeding height of the front row wire feeding rack is lower than that of the rear row wire feeding rack. The wire feeding rack includes a frame body, a movable plate arranged at the bottom of the frame body, and a hydraulic lifting mechanism arranged at the bottom of the movable plate.
[0005] As a further improvement of the above technical solution:
[0006] A sliding rod is arranged at the bottom of the movable plate, and a sliding sleeve is arranged on the sliding rod.
[0007] An auxiliary support mechanism is arranged at the bottom of the movable plate. The auxiliary support mechanism includes a clamping plate fixedly installed at the bottom of the movable plate. A locking plate is slidably arranged between the clamping plates. A limiting groove is arranged on the clamping plate, and a limiting post is arranged on the locking plate. The limiting post slides along the limiting groove. One end of the locking plate is provided with a locking driving component.
[0008] The shape of the projection of the wire feeding points of the front row wire feeding rack and the rear row wire feeding rack is a regular polygon.
[0009] A well-type guide wheel rack is arranged between the wire feeding unit and the wire combining unit. The well-type guide wheel rack includes a portal frame, a vertical guide roller arranged on one side of the portal frame, and a horizontal guide roller arranged on the other side of the portal frame.
[0010] The merging unit includes a mounting rack and a guiding plate mounted on the mounting rack. A plurality of the guiding plates incline and converge from the inlet end to the outlet end. Fixed rollers and adjustable rollers are arranged on the guiding plate, and the distance between the adjustable rollers and the fixed rollers is adjusted according to the core size.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] The production system of the multi-core cable coiling stranding machine of the present utility model shortens the length of the existing pay-off unit by setting a pay-off rack with adjustable height, shortens the overall length of the production line, and can be laid out using the current workshop; by adjusting the height of the pay-off rack with adjustable height, a regular polygon projection is formed, and the pay-off is stable. It solves the problem that the production line of the existing multi-core cable coiling stranding machine production system is long and inconvenient to arrange. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the production system of the multi-core cable coiling stranding machine of the present utility model;
[0014] Figure 2 It is one of the schematic diagrams of the structure of the pay-off unit of the present utility model;
[0015] Figure 3 It is another schematic diagram of the structure of the pay-off unit of the present utility model;
[0016] Figure 4 It is one of the schematic diagrams of the structure of the movable plate of the present utility model;
[0017] Figure 5 It is a schematic diagram of the structure of the auxiliary support mechanism of the present utility model;
[0018] Figure 6 It is one of the schematic diagrams of the structure of the well-type guide wheel rack of the present utility model;
[0019] Figure 7 It is another schematic diagram of the structure of the well-type guide wheel rack of the present utility model;
[0020] Figure 8 It is one of the schematic diagrams of the structure of the merging unit of the present utility model;
[0021] Figure 9 It is another schematic diagram of the structure of the merging unit of the present utility model.
[0022] Figure numerals: 1. pay-off unit; 11. frame; 12. movable plate; 13. slide bar; 14. auxiliary support mechanism; 2. parallel line unit; 21. mounting frame; 22. guide plate; 221. fixed roller; 222. adjustable roller; 3. wrapping unit; 4. traction unit; 5. take-up unit; 6. well-type guide wheel frame; 61. door frame; 62. vertical guide roller; 63. transverse guide roller; 141. clamping plate; 142. locking plate; 143. limit groove; 144. limit column; 145. locking drive assembly. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate directions or positions, and the relationship is based on the directions or positional relationships shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Example 1
[0028] like Figure 1As shown in the figure, the multi-core cable disk type stranding machine production system of this embodiment includes a wire feeding unit 1, a wire merging unit 2, a wrapping unit 3, a traction unit 4, and a wire take-up unit 5. The wire feeding unit 1 includes a number of wire feeding racks with adjustable heights. The wire feeding rack includes a front row wire feeding rack and a rear row wire feeding rack distributed in a fan shape. The wire feeding height of the front row wire feeding rack is lower than that of the rear row wire feeding rack. During use, by placing a heightening block at the bottom of the wire feeding rack, the height of the wire feeding rack is increased, so that the heights of different wire feeding racks are different, and interference will not occur during wire feeding. At the same time, the layout length of the wire feeding unit is shortened, and the existing factory building can be used for layout without building a new factory building, which can reduce management costs. The placement positions of filling ropes, etc. are not shown in the figure, and appropriate positions can be selected according to actual production. A well-type guide wheel rack 6 is arranged between the wire feeding unit 1 and the wire merging unit 2.
[0029] Embodiment 2
[0030] As Figures 2 to 5 shown in the figure, this embodiment discloses a wire feeding rack with convenient height adjustment. The wire feeding rack includes a rack body 11, a movable plate 12 arranged at the bottom of the rack body 11, and a hydraulic lifting mechanism arranged at the bottom of the movable plate 12. The hydraulic lifting mechanism can also adopt a screw jack to drive the lifting of the movable plate 12, and the heights of different wire feeding racks can be adjusted to facilitate wire feeding. A sliding rod 13 is arranged at the bottom of the movable plate 12, and a sliding sleeve is arranged on the sliding rod 13. The sliding rod 13 cooperates with the sliding sleeve to slide, and the arrangement of the sliding rod 13 can ensure the stability during lifting and the stability during operation. An auxiliary support mechanism 14 is arranged at the bottom of the movable plate 12. The auxiliary support mechanism 14 includes a clamping plate 141 fixedly installed at the bottom of the movable plate 12. A locking plate 142 is slidably arranged between the clamping plates 141. A limiting groove 143 is arranged on the clamping plate 141, and a limiting post 144 is arranged on the locking plate 142. The limiting post 144 slides along the limiting groove 143, and a locking driving component 145 is arranged at one end of the locking plate 142. By driving the operation of the locking plate 142 through the locking driving component 145, the linkage between the clamping plate 141 and the locking plate 142 can be realized, and the position of the movable plate 12 can be locked to relieve the force on the hydraulic lifting mechanism. It should be noted here that the installation structure of the locking driving component 145 is not shown in the figure, and an appropriate installation structure should be selected according to the installation height to realize the support of the wire feeding rack.
[0031] In Embodiment 1 and Embodiment 2, the projected shape of the wire feeding points of the front row wire feeding rack and the rear row wire feeding rack is a regular polygon. The above embodiments mainly introduce five-core stranding, so it is arranged in a regular pentagon;
[0032] If it is a regular hexagon, the method of three groups of wire feeding racks in the front row and three groups of wire feeding racks in the rear row is adopted, and the heights of different wire feeding racks are adjusted according to the required configuration. As Figure 6 and Figure 7As shown, the well-type guide wheel frame 6 includes a gantry 61, a vertical guide roller 62 disposed on one side of the gantry 61, and a horizontal guide roller 63 disposed on the other side of the gantry 61.
[0033] As Figure 8 and Figure 9 As shown, the wire merging unit 2 includes a mounting frame 21 and a guide plate 22 mounted on the mounting frame 21. A plurality of guide plates 22 are inclined and converge from the inlet end to the outlet end. Fixed rollers 221 and adjustable rollers 222 are provided on the guide plate 22. The distance between the adjustable roller 222 and the fixed roller 221 is adjusted according to the wire core size. And the position of the adjustable roller 222 is adjusted according to the wire core thickness to ensure that the wire core is located between the fixed roller 221 and the adjustable roller 222 without deviation.
[0034] During use, according to the number of wire cores, the number of pay-off stands is selected, generally 3 to 6 cores, and their positions are fixed. Then, through a hydraulic lifting mechanism or other lifting mechanisms, the movable plate 12 is driven to move upward to a suitable position. At the same time, the locking drive assembly 145 drives the locking plate 142 to move, changing the relative positions of the clamping plate 141 and the locking plate 142, so that the limiting column 144 moves along the limiting groove 143 until the limiting section. At this time, the hydraulic lifting mechanism can be depressurized and supported by the auxiliary support mechanism 14. The locking drive assembly 145 can be a lead screw drive structure or a hydraulic cylinder structure. The structure of the limiting groove 143 is set according to the lifting distance.
[0035] The multi-core cable disc type stranding machine production system of the present utility model adopts a pay-off stand with adjustable height, which can achieve uniform wire pay-off, and at the same time can shorten the length of the overall production line, which is beneficial to the improvement of space utilization rate.
[0036] The above are only the embodiments of the present utility model. Common knowledge such as specific structures and characteristics known in the solutions is not described in detail here. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.
Claims
1. A multi-core cable drum cabling machine production system, comprising a pay-off unit (1), a paralleling unit (2), a wrapping unit (3), a traction unit (4) and a take-up unit (5), characterized in that: The pay-off unit (1) comprises a plurality of pay-off racks with adjustable heights, the pay-off racks comprising a front pay-off rack and a rear pay-off rack distributed in a fan shape, the pay-off height of the front pay-off rack being lower than that of the rear pay-off rack, the pay-off rack comprising a frame body (11), a movable plate (12) arranged at the bottom of the frame body (11), and a hydraulic lifting mechanism arranged at the bottom of the movable plate (12).
2. The multi-core cable drum cabling machine production system according to claim 1 is characterized in that: A sliding rod (13) is arranged at the bottom of the movable plate (12), and a sliding sleeve is arranged on the sliding rod (13).
3. The multi-core cable drum cabling machine production system according to claim 1, characterized in that: An auxiliary support mechanism (14) is provided at the bottom of the movable plate (12), and the auxiliary support mechanism (14) comprises a clamping plate (141) fixedly mounted on the bottom of the movable plate (12), a locking plate (142) is slidably provided between the clamping plates (141), a limiting groove (143) is provided on the clamping plate (141), a limiting column (144) is provided on the locking plate (142), the limiting column (144) slides along the limiting groove (143), and a locking drive assembly (145) is provided at one end of the locking plate (142).
4. The multi-core cable drum cabling machine production system according to claim 2, characterized in that: The projected shapes of the pay-off points of the front and rear wiring racks are regular polygons.
5. The multi-core cable drum cabling machine production system according to any one of claims 1 to 3, characterized in that: A well-type guide wheel frame (6) is arranged between the wire-releasing unit (1) and the wire-joining unit (2), and the well-type guide wheel frame (6) comprises a door frame (61), a vertical guide roller (62) arranged on one side of the door frame (61), and a transverse guide roller (63) arranged on the other side of the door frame (61).
6. The multi-core cable drum cabling machine production system according to claim 4, characterized in that: The paralleling unit (2) comprises a mounting frame (21) and a guide plate (22) mounted on the mounting frame (21); a plurality of the guide plates (22) are tilted and gathered from an entry end to an exit end; a fixed roller (221) and an adjustable roller (222) are provided on the guide plate (22); and the distance between the adjustable roller (222) and the fixed roller (221) is adjusted according to the size of the wire core.