Binocular camera and aircraft

Through integrated design and structural optimization, the problem of binocular cameras with wide baseline and lightweight requirements in manned aircraft is solved, and an efficient and low-cost lightweight binocular camera design is realized, meeting the aircraft's lightweight and high-precision depth measurement requirements.

CN222916126UActive Publication Date: 2025-05-27OAKLONG TECH (WUHAN) CO LTD
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Patent Information

Application Number
CN202421913478.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-05-27
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

Existing binocular cameras are difficult to meet the needs of wide baseline and lightweight in the field of manned aircraft, resulting in insufficient structural strength or increased product weight, which cannot meet the requirements of lightweight and high-precision depth measurement of the aircraft at the same time.

Method used

By integrating the lens rear case with the structural beam, the front cover plate is used to replace the lens seat, simplifying the structure, reducing parts, realizing direct fixation of the lens and circuit board, forming a lightweight lens module, and adding reinforcement ribs and ribs to the beam to improve structural strength.

Benefits of technology

The design of a lightweight, wide baseline binocular camera is realized, which reduces product weight and production costs, while improving structural strength and assembly efficiency, meeting the aircraft's lightweight and high-precision depth measurement needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a binocular camera and aircraft relates to binocular camera field, binocular camera includes lens module and rear casing, both ends of rear casing front side have lens mounting groove, the lens module is divided into two groups, the two lens module and two lens mounting groove one-to-one setting is provided, the lens mounting groove is equipped with the lens mounting groove, the lens mounting groove is equipped with the lens mounting groove, and the lens mounting groove is equipped with the lens mounting groove. The lens module comprises a lens, a front cover plate and a circuit board, one end of the lens penetrates through the front cover plate and is fixedly connected with the front cover plate, the circuit board is located behind the lens, the circuit board is fixedly connected with the rear side of the front cover plate, and the front cover plate is fixedly connected with the corresponding lens mounting groove. The binocular camera has the beneficial effects that the two lens rear shells and the structural cross beam are integrally designed to form the rear shell, the lens and the circuit board are directly fixed with the front cover plate to form the lens module, and the assembly is simple and convenient. The front cover plate replaces an existing lens seat, a cross beam and two lens seats are reduced, the effect of reducing weight is achieved, and meanwhile due to the fact that parts are reduced, the effect of reducing cost is also achieved.
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Description

Technical Field

[0001] The utility model relates to the field of binocular cameras, in particular to a binocular camera and an aircraft. Background Technique

[0002] Binocular camera sensor products are mainly used in: autonomous driving and advanced driver assistance systems (ADAS); robot navigation and obstacle avoidance; UAV aerial photography and mapping; security monitoring; industrial inspection and automation; consumer electronics; medical diagnosis and surgical assistance; new retail and business analysis, etc.

[0003] The binocular camera calculates depth information by using the parallax of the same scene captured by the left and right lenses. The parallax is inversely proportional to the object distance. The farther the distance, the smaller the parallax. In order to obtain depth measurement with sufficient accuracy within a certain distance range, it is necessary to set an appropriate baseline length. A wider baseline is beneficial to improving the depth resolution ability of distant objects, but may result in too small parallax of nearby objects, making it difficult to calculate accurately. On the contrary, a narrower baseline helps to improve the depth measurement accuracy of nearby objects, but may limit the detection ability of distant objects. Therefore, the selection of the baseline should be weighed according to the expected depth measurement range and accuracy requirements of the system.

[0004] From the perspective of structural design, for a narrower baseline, the product length dimension is small, the structural stress deformation is small, and the structural design difficulty is small; while for a wider baseline, the product length dimension is large, the structural stress deformation is large, and the structural design difficulty is large. Conventional binocular cameras in the market usually do not require depth measurement of ultra-distant objects due to the usage scenarios, and a baseline within 200mm generally can meet the usage requirements. For the autonomous driving and driver assistance systems in the field of manned aircraft, due to the large field of view and long ranging distance, binocular camera products with a wider baseline are often required to support. The structure of a binocular camera with a wide baseline and long dimension is usually: the lens is installed between the front housing and the rear housing through a lens holder to form a lens assembly, and then two sets of lens assemblies are respectively assembled at both ends of the structural cross beam. The structural strength of the binocular camera often cannot meet the usage requirements; or the structural strength meets the requirements, but the product weight increases, which does not meet the lightweight requirements of the aircraft product. Summary of the Utility Model

[0005] The technical problem to be solved by the utility model is how to provide a lightweight binocular camera with a wide baseline.

[0006] The technical solution of the present utility model to solve the above technical problems is as follows: A binocular camera includes a lens module and a rear housing. Both ends of the front side of the rear housing are provided with lens mounting grooves. There are two groups of lens modules, and the two groups of lens modules are arranged in one-to-one correspondence with the two lens mounting grooves. The lens module includes a lens, a front cover plate, and a circuit board. One end of the lens passes through the front cover plate and is fixedly connected to the front cover plate. The circuit board is located behind the lens and is fixedly connected to the rear side of the front cover plate. The front cover plate is fixedly connected to the corresponding lens mounting groove.

[0007] The beneficial effects of the present utility model are: The binocular camera integrally designs the two lens rear shells and the structural cross beam to form the rear housing. The lens and the circuit board are directly fixed to the front cover plate to form the lens module, and the assembly is simple. The front cover plate replaces the existing lens seat, reducing the cross beam and the two lens seats, achieving the effect of weight reduction. At the same time, due to the reduction of parts, the effect of cost reduction is also achieved.

[0008] On the basis of the above technical solution, the present utility model can be further improved as follows.

[0009] Further, the rear housing includes a cross beam and two mounting blocks. The two mounting blocks are integrally formed with both ends of the cross beam respectively, and the mounting blocks are provided with lens mounting grooves.

[0010] The beneficial effect of adopting the above further solution is: The cross beam and the two mounting blocks are integrally formed, reducing the assembly process and improving the assembly efficiency.

[0011] Further, the cross beam includes an upper beam and a lower beam. The upper beam and the lower beam are arranged at intervals up and down. Both ends of the upper beam are integrally formed with the two mounting blocks respectively, and both ends of the lower beam are integrally formed with the two mounting blocks respectively.

[0012] The beneficial effect of adopting the above further solution is: The upper beam and the lower beam are arranged at intervals, playing a supporting role for the two mounting blocks.

[0013] Further, there are multiple front reinforcing ribs between the upper beam and the lower beam, and there are multiple lower reinforcing ribs on the bottom surface of the lower beam.

[0014] The beneficial effect of adopting the above further solution is: When the baseline of the binocular camera is long, the cross beam is subjected to thermal stress and large deformation. By adding front reinforcing ribs between the upper beam and the lower beam and arranging lower reinforcing ribs on the bottom surface of the lower beam, and the cross beam is hollowed out in multiple places, the strength is enhanced while the weight of the cross beam is reduced, realizing the lightweight effect of the structural parts.

[0015] Further, fixing holes are provided at both ends of the upper beam and the middle of the lower beam.

[0016] The beneficial effects of adopting the above further solution are as follows: The binocular camera is fixed to the external structure through three fixing holes and corresponding screws. The three fixing holes are arranged in a triangular pattern, achieving a stable fixing effect while effectively reducing the adverse impact of deformation on the product accuracy.

[0017] Furthermore, a vertically arranged upper rib plate is fixed on the top surface of the cross beam.

[0018] The beneficial effects of adopting the above further solution are as follows: The upper rib plate is arranged on the top surface of the cross beam, increasing the structural strength of the top of the cross beam.

[0019] Furthermore, both ends of the cross beam are bent upward, and a lower rib plate is connected between the lower side of the end of the cross beam and the corresponding mounting block.

[0020] The beneficial effects of adopting the above further solution are as follows: The cross beam is designed in an arc shape, and the structural strength at the connection between the lower side of the cross beam and the mounting block is increased through the lower rib plate.

[0021] Furthermore, both ends of the cross beam are bent forward, and a rear rib plate is connected between the rear side of the end of the cross beam and the corresponding mounting block.

[0022] The beneficial effects of adopting the above further solution are as follows: The structural strength at the connection between the rear side of the cross beam and the mounting block is increased through the rear rib plate.

[0023] Furthermore, the binocular camera further includes connectors. There are two connectors, which are arranged in one-to-one correspondence with the two mounting blocks. The connectors are fixedly connected to the rear side of the rear housing, and one end of the connector passes through the rear housing and is conductively connected to the corresponding circuit board.

[0024] The beneficial effects of adopting the above further solution are as follows: External devices transmit data to or supply power to the circuit board through the connectors.

[0025] The present utility model also provides an aircraft, including a binocular camera.

[0026] The beneficial effects are as follows: The binocular camera adopts a lightweight design, with low cost, reducing the load and manufacturing cost of the aircraft. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 is a three-dimensional view of the binocular camera of the present utility model;

[0028] Figure 2 is an exploded view of the binocular camera of the present utility model;

[0029] Figure 3 is a front view of the binocular camera of the present utility model;

[0030] Figure 4 is a top view of the binocular camera of the present utility model;

[0031] Figure 5 This is the upward view of the binocular camera of the present utility model;

[0032] Figure 6 This is the rear view of the binocular camera of the present utility model;

[0033] Figure 7 This is the 3D view of the lens module of the present utility model;

[0034] Figure 8 This is the exploded view of the lens module of the present utility model;

[0035] Figure 9 This is the top view of the lens module of the present utility model;

[0036] Figure 10 This is the cross-sectional view of the lens module of the present utility model.

[0037] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0038] 1. First screw; 2. Lens; 3. Front cover plate; 4. Circuit board; 5. Rear housing; 51. Upper rib plate; 52. Upper beam; 53. Lower beam; 54. Lower rib plate; 55. Rear rib plate; 56. Fixed hole; 57. Front reinforcing rib; 58. Lower reinforcing rib; 59. Mounting block; 6. Connector; 7. Second screw. Detailed implementation manners

[0039] The principles and features of the present utility model will be described below with reference to the attached drawings. The examples given are only used to explain the present utility model and are not intended to limit the scope of the present utility model.

[0040] Embodiment 1

[0041] As Figures 1-10 shown, this embodiment provides a binocular camera, which includes a lens module and a rear housing 5. Both ends of the front side of the rear housing 5 are provided with lens mounting grooves. There are two groups of lens modules, and the two groups of lens modules are arranged in one-to-one correspondence with the two lens mounting grooves. The lens module includes a lens 2, a front cover plate 3 and a circuit board 4. One end of the lens 2 passes through the front cover plate 3 and is fixedly connected to the front cover plate 3. The circuit board 4 is located behind the lens 2, and the circuit board 4 is fixedly connected to the rear side of the front cover plate 3. The front cover plate 3 is fixedly connected to the corresponding lens mounting groove.

[0042] In the binocular camera of this embodiment, the two lens rear shells and the structural cross beam are integrally designed to form the rear housing. The lens 2 and the circuit board 4 are directly fixed to the front cover plate 3 to form the lens module, and the assembly is simple. The front cover plate 3 replaces the existing lens seat, reducing the cross beam and the two lens seats, achieving the effect of weight reduction. At the same time, due to the reduction of parts, the effect of cost reduction is also achieved.

[0043] Optionally, the lens 2 is fixed to the front cover plate 3 with glue or is fixed to the front cover plate 3 by screw connection.

[0044] Optionally, the circuit board 4 is fixedly connected to the front cover plate 3 with screws or glue.

[0045] Optionally, the circuit board 4 is a PCBA or other form of circuit board.

[0046] In one specific example, the materials of both the front cover plate 3 and the rear housing 5 are aluminum alloy.

[0047] Optionally, the front cover plate 3 is fixedly connected to the rear housing 5 with a plurality of first screws 1; or, the front cover plate 3 and the rear housing 5 are connected by a laser welding process.

[0048] In one specific example, a sealing strip is clamped between the front cover plate 3 and the front end face of the lens mounting groove to increase the sealing performance between the front cover plate 3 and the rear housing 5.

[0049] Embodiment 2

[0050] Based on Embodiment 1, the rear housing 5 includes a cross beam and two mounting blocks 59. The two mounting blocks 59 are integrally formed with both ends of the cross beam respectively, and the mounting blocks 59 have lens mounting grooves.

[0051] The integral formation of the cross beam and the two mounting blocks 59 reduces the assembly process and improves the assembly efficiency.

[0052] Based on the above solution, the cross beam includes an upper beam 52 and a lower beam 53. The upper beam 52 and the lower beam 53 are arranged at an interval up and down. Both ends of the upper beam 52 are integrally formed with the two mounting blocks 59 respectively, and both ends of the lower beam 53 are integrally formed with the two mounting blocks 59 respectively.

[0053] The interval arrangement of the upper beam 52 and the lower beam 53 plays a supporting role for the two mounting blocks 59.

[0054] Based on the above solution, there are a plurality of front reinforcing ribs 57 between the upper beam 52 and the lower beam 53, and there are a plurality of lower reinforcing ribs 58 on the bottom surface of the lower beam 53.

[0055] When the baseline length of the binocular camera is long, the cross beam is subjected to large thermal stress and deformation. By adding the front reinforcing ribs 57 between the upper beam 52 and the lower beam 53 and arranging the lower reinforcing ribs 58 on the bottom surface of the lower beam 53, and making the cross beam hollow in multiple places, the strength is enhanced while the weight of the cross beam is reduced, achieving the effect of lightweight structural parts.

[0056] Optionally, the plurality of front reinforcing ribs 57 are parallel to each other; or as Figure 3 shown, the inclination directions of two adjacent front reinforcing ribs 57 are opposite, forming a triangular structure with high structural strength; or the plurality of front reinforcing ribs 57 are arranged in other forms.

[0057] Optionally, multiple lower reinforcing ribs 58 are parallel to each other; or as Figure 5 shown, two adjacent lower reinforcing ribs 58 have opposite inclination directions, forming a triangular structure with high structural strength; or multiple lower reinforcing ribs 58 are arranged in other forms.

[0058] On the basis of any of the above solutions, fixing holes 56 are provided at both ends of the upper beam 52 and in the middle of the lower beam 53.

[0059] The binocular camera is fixed to the external structure through three fixing holes 56 and corresponding screws. The three fixing holes 56 are arranged in a triangular pattern, achieving a stable fixing effect while effectively reducing the adverse impact of deformation on the product accuracy.

[0060] Specifically, as Figure 4 shown, fixing holes 56 are provided at the rear sides of both ends of the upper beam 52.

[0061] On the basis of any of the above solutions, a vertically arranged upper rib plate 51 is fixed to the top surface of the cross beam.

[0062] The upper rib plate 51 is arranged on the top surface of the cross beam to increase the structural strength of the top of the cross beam.

[0063] Specifically, the upper rib plate 51 is integrally formed with the top surface of the upper beam 52.

[0064] On the basis of any of the above solutions, both ends of the cross beam are bent upward, and a lower rib plate 54 is connected between the lower side of the end of the cross beam and the corresponding mounting block 59.

[0065] As Figure 3 shown, the cross beam is designed in an arc shape, and the structural strength of the connection between the lower side of the cross beam and the mounting block 59 is increased through the lower rib plate 54.

[0066] Specifically, the lower rib plate 54 is integrally formed with the lower beam 53 and the mounting block 59.

[0067] On the basis of any of the above solutions, both ends of the cross beam are bent forward, and a rear rib plate 55 is connected between the rear side of the end of the cross beam and the corresponding mounting block 59.

[0068] As Figure 4 shown, the structural strength of the connection between the rear side of the cross beam and the mounting block 59 is increased through the rear rib plate 55.

[0069] Specifically, the rear rib plate 55 is integrally formed with the cross beam and the mounting block 59.

[0070] On the basis of any of the above solutions, as Figure 6 shown, a plurality of heat dissipation ribs are integrally formed on the rear side of the mounting block 59. Thereby, the heat dissipation effect of the circuit board 4 can be increased.

[0071] The crossbeam structure of this embodiment has high strength and is particularly applicable to binocular cameras with wide baselines and long dimensions.

[0072] Embodiment 3

[0073] Based on Embodiment 1 or Embodiment 2, the binocular camera further includes two connectors 6. The two connectors 6 are arranged in one-to-one correspondence with the two mounting blocks 59. The connectors 6 are fixedly connected to the rear side of the rear housing 5, and one end of the connectors 6 passes through the rear housing 5 and is conductively connected to the corresponding circuit board 4.

[0074] External devices transmit data to or supply power to the circuit board 4 through the connectors 6.

[0075] Among them, the connector 6 is a FAKRA connector or a connector in other forms.

[0076] Specifically, the connector 6 is fixedly connected to the rear housing 5 through a plurality of second screws 7.

[0077] Embodiment 4

[0078] This embodiment provides an aircraft, including the binocular camera according to any one of Embodiments 1 to 3.

[0079] The binocular camera adopts a lightweight design, with low cost, reducing the load and manufacturing cost of the aircraft.

[0080] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0081] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0082] In the description of this specification, the description referring to terms such as "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.

[0083] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0084] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A binocular camera, characterized in that: The invention comprises a lens module and a rear shell (5), wherein both ends of the front side of the rear shell (5) are provided with lens mounting grooves, the lens module comprises two groups, and the two groups of lens modules are arranged in a one-to-one correspondence with the two lens mounting grooves, the lens module comprises a lens (2), a front cover plate (3) and a circuit board (4), one end of the lens (2) passes through the front cover plate (3) and is fixedly connected to the front cover plate (3), the circuit board (4) is located behind the lens (2), and the circuit board (4) is fixedly connected to the rear side of the front cover plate (3), and the front cover plate (3) is fixedly connected to the corresponding lens mounting groove.

2. A binocular camera according to claim 1, characterized in that: The rear housing (5) comprises a crossbeam and two mounting blocks (59), the two mounting blocks (59) being integrally formed with two ends of the crossbeam respectively, and the mounting blocks (59) having the lens mounting groove.

3. A binocular camera according to claim 2, characterized in that: The cross beam comprises an upper beam (52) and a lower beam (53), the upper beam (52) and the lower beam (53) are arranged at an interval up and down, the two ends of the upper beam (52) are respectively integrally formed with the two mounting blocks (59), and the two ends of the lower beam (53) are respectively integrally formed with the two mounting blocks (59).

4. A binocular camera according to claim 3, characterized in that: A plurality of front reinforcing ribs (57) are provided between the upper beam (52) and the lower beam (53), and a plurality of lower reinforcing ribs (58) are provided on the bottom surface of the lower beam (53).

5. A binocular camera according to claim 3, characterized in that: Both ends of the upper beam (52) and the middle of the lower beam (53) are provided with fixing holes (56).

6. A binocular camera according to claim 2, characterized in that: A vertically arranged upper rib plate (51) is fixed on the top surface of the cross beam.

7. A binocular camera according to claim 2, characterized in that: Both ends of the cross beam are bent upwards, and a lower rib plate (54) is connected between the lower side of the end of the cross beam and the corresponding mounting block (59).

8. A binocular camera according to claim 2, characterized in that: Both ends of the cross beam are bent forward, and a rear rib plate (55) is connected between the rear side of the end of the cross beam and the corresponding mounting block (59).

9. A binocular camera according to any one of claims 2 to 8, characterized in that: It also includes a connector (6), wherein there are two connectors (6), the two connectors (6) are arranged in a one-to-one correspondence with the two mounting blocks (59), the connector (6) is fixedly connected to the rear side of the rear shell (5), and one end of the connector (6) passes through the rear shell (5) and is conductively connected to the corresponding circuit board (4).

10. An aircraft, characterized in that: Comprising a binocular camera as described in any one of claims 1-9.