Hot water dispersing device of solution polymerized rubber stripping kettle
By designing a hot water dispersing device of dissolved rubber stripper kettle with two-stage hot water distribution, the dispersion and rinsing of hot water is achieved by using the drive assembly and the secondary dispersion assembly, the problems of uneven dispersion and incomplete flushing of hot water in the prior art are solved, and the flushing efficiency and cleaning cycle are improved.
Patent Information
- Application Number
- CN202421355022.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-14
AI Technical Summary
During the use of the existing poly-soluble rubber stripper kettle hot water dispersion device, the hot water dispersion device is unevenly dispersed, resulting in incomplete flushing of the vapor phase, prone to rinsing dead corners, and increasing the entrainment of solid rubber particles.
A hot water dispersing device of a dissolved rubber stripper with two-stage hot water distribution is designed. By driving the dispersion disk and stirring leaves, the first-level dispersion of hot water is realized, and the second-level flushing is performed on the bottom side of the dispersion disk through the second-level dispersion module to improve the flushing efficiency.
The hot water dispersion efficiency and vapor phase flushing efficiency are improved, the entrainment of solid rubber particles is reduced, the cleaning cycle of the stripper kettle is extended, and the occurrence of rinsing dead corners is reduced.
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Figure CN222918138U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of synthetic solution-polymerized rubber, in particular to a hot water dispersion device for a solution-polymerized rubber stripping kettle. Background Art
[0002] Solution rubber refers to synthetic rubber produced by solution polymerization. It is prepared by solution polymerization of polymerized monomers under the action of catalysts. In addition to high molecular rubber, the polymerized rubber solution also contains solvents and unreacted monomers. In order to separate the solvent from the unreacted monomers, the rubber solution in the production of solution rubber generally uses hydrolysis to separate the solvent from the rubber product. That is, the rubber solution containing the solvent is sprayed into a stripping kettle with stirring, and mixed with hot water and steam under the action of stirring. The solvent and monomer are flash vaporized and enter the vapor phase on the top of the kettle for cooling and recovery. After the solvent is removed, the rubber becomes rubber particles suspended in hot water and is sent to the subsequent process section for further drying to become a finished product.
[0003] According to the search, the Chinese patent document, announcement number: CN209138020U, discloses a hot water dispersion device for a solution rubber stripping kettle, which disperses hot water through a spraying plate, and at the same time, the hot water washes the solid rubber particles entrained in the rising vapor phase in the kettle, reducing the entrainment of solid rubber particles in the vapor phase at the top of the stripping kettle. The hot water feed pipe extends to the spraying plate in the kettle, and the hot water flows to the spraying plate; the spraying plate is installed in the vapor phase space in the stripping kettle, located on the stirring shaft and rotates with the stirring shaft; the hot water flows to the spraying plate inside the stripping kettle and enters the stripping kettle, and the spraying plate rotates with the stirring shaft to swing the hot water around and disperse it, and at the same time, the hot water washes the vapor phase in the stripping kettle to reduce the entrainment of solid rubber particles. However, during the use process, although the spraying plate can rotate with the stirring shaft to swing the hot water around and disperse it, when the hot water is dispersed and thrown out, most of the heat of the hot water rushes to the kettle wall under the action of the throwing force, resulting in a sparse distribution of hot water between the spraying plate and the kettle wall, which easily leads to uneven washing of the vapor phase and the appearance of washing dead corners. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides a hot water dispersion device for a soluble rubber stripping kettle, which has a two-stage hot water distribution, which is beneficial to improving the hot water dispersion efficiency and the vapor phase flushing efficiency during use, dispersing over a large area, improving the use effect and reducing flushing dead corners, thereby reducing the entrainment of solid rubber particles, and solving the above-mentioned technical problems.
[0006] (II) Technical solution
[0007] To achieve the above object, the present utility model provides the following technical solution: A hot water dispersion device for a solution polymerized rubber stripping kettle, comprising a stripping kettle body. At the lower end of the left side of the stripping kettle body, there is a vapor inlet. At the left end of the top side of the stripping kettle body, there is a vapor outlet. At the top side of the stripping kettle body, there is a driving assembly. Inside the stripping kettle body, there are a dispersion disk and an extrusion assembly. At the lower end inside the stripping kettle body, there are stirring blades. At the right end of the top side of the stripping kettle body, there is a hot water pipe.
[0008] Preferably, the driving assembly includes a driver, a driving rod, and a threaded rod. The driver includes a power assembly composed of a motor and a speed reducer. There are always two driving rods. At the lower ends of the driving rods, a dispersion disk and stirring blades are respectively fixedly installed. Between the driving rods, a threaded rod is fixedly installed.
[0009] Through the above technical solution, during use, start the motor in the driver to drive the two driving rods and the threaded rod to rotate, thereby driving the stirring blades and the dispersion disk to rotate, and then performing hot water dispersion when hot water is introduced.
[0010] Preferably, separating sheets are fixedly installed on the top side of the dispersion disk. There are always six groups of separating sheets, which are respectively arranged in a circular and equally spaced manner on the top side of the dispersion disk. A number of through holes are opened on the top side of the dispersion disk. On the bottom side of the dispersion disk, there is a secondary dispersion assembly.
[0011] Through the above technical solution, during the first-stage hot water dispersion, under the action of the separating sheets, it is beneficial to separate the hot water and increase the hot water dispersion area. At the same time, under the action of the through holes, it is beneficial for part of the hot water to pass through, facilitating the simultaneous second-stage hot water dispersion.
[0012] Preferably, the secondary dispersion assembly includes a mounting head, a dispersion sleeve, and a spring. Two mounting heads are fixedly installed on the bottom side of the dispersion disk by screws. At the bottom side of the mounting head, a dispersion sleeve is movably installed. A spring is fixedly installed between the dispersion sleeve and the mounting head.
[0013] Through the above technical solution, while the hot water is thrown out and dispersed, part of the hot water falls to the bottom side of the dispersion disk through the through holes. Subsequently, while the dispersion sleeve rotates, it flushes the vapor phase at the bottom side of the dispersion disk, which is beneficial to increasing the flushing area and efficiency, further reducing the entrained solid rubber particles, and extending the cleaning cycle of the stripping kettle.
[0014] Preferably, the extrusion assembly includes a threaded sleeve, a fixing plate, and a fitting block. The inner side of the threaded sleeve is threadedly connected to the threaded rod. The outer side of the threaded sleeve is arranged in a circular and equally spaced manner with fixing plates. On the top side of the fixing plate, two fitting blocks are fixedly installed.
[0015] Through the above technical solution, during the rotation of the threaded rod, the threaded sleeve, the fixing plate and the fitting block are driven to move under the action of the thread, so that the fitting block is engaged with the fitting groove, which is convenient for providing power when the secondary dispersion component is extruded.
[0016] Preferably, a mounting hole is formed in the top side of the fitting block, and a ball is movably mounted inside the mounting hole. The mounting hole and the ball are a group, and two groups are respectively arranged on the top side of the fitting block.
[0017] Through the above technical solution, during the use process, under the action of the ball, it is beneficial to improve the stability and smoothness during the rotation of the dispersion sleeve when the extrusion component contacts the dispersion sleeve, and avoid jamming.
[0018] Preferably, a fitting groove is formed in the bottom side of the dispersion sleeve. The size and shape of the fitting groove match those of the fitting block, and a sliding groove is formed in the top side of the fitting groove. Both the fitting groove and the sliding groove are circular structures.
[0019] Through the above technical solution, during the secondary hot water dispersion process, the fitting block is engaged with the fitting groove, which is beneficial to improve the stability and facilitate extrusion under the action of the ball and the sliding groove during extrusion. Subsequently, during the upward movement of the fitting block, the dispersion sleeve is driven to move.
[0020] Compared with the prior art, the utility model provides a hot water dispersion device for a solution-polymerized rubber stripping kettle, which has the following beneficial effects:
[0021] 1. In the utility model, the motor in the driver drives the two drive rods and the threaded rod to rotate, thereby driving the stirring blades and the dispersion disc to rotate. Then, when hot water is introduced, the dispersion disc rotates and throws out the hot water, so as to wash the solid rubber particles entrained in the upward vapor phase in the kettle, reduce the entrainment amount of solid rubber particles in the top vapor phase of the stripping kettle. At the same time, when the hot water is thrown out and dispersed, part of the hot water drops to the bottom side of the dispersion disc through the through holes, and then the vapor phase at the bottom side of the dispersion disc is washed while the dispersion sleeve rotates, which is beneficial to increase the washing area and efficiency, further reduce the entrained solid rubber particles, and extend the cleaning cycle of the stripping kettle;
[0022] 2. In the utility model, during the rotation of the threaded rod, the threaded sleeve, the fixing plate and the fitting block are driven to move under the action of the thread, so that the fitting block is engaged with the fitting groove, which is beneficial to improve the stability and facilitate extrusion under the action of the ball and the sliding groove during extrusion. Subsequently, during the upward movement of the fitting block, the dispersion sleeve is driven to move. Then, when the motor rotates reversely, the extrusion component moves downward, and under the action of the spring, the dispersion sleeve is urged to recover, which is beneficial to change the hot water diffusion height during hot water dispersion. Repeating this process is beneficial to increase the secondary washing height and coverage area. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic cross-sectional structure diagram of the present utility model;
[0024] Figure 2 is a schematic three-dimensional structure diagram of the dispersion disc of the present utility model;
[0025] Figure 3 is a schematic top view structure diagram of the extrusion assembly of the present utility model;
[0026] Figure 4 is the present utility model Figure 1 magnified structure diagram at position A in.
[0027] Wherein: 1, stripping kettle tank body; 2, vapor inlet; 3, vapor outlet; 4, drive assembly; 5, dispersion disc; 6, extrusion assembly; 7, stirring blade; 8, hot water pipe; 401, driver; 402, drive rod; 403, threaded rod; 501, separation sheet; 502, through hole; 503, secondary dispersion assembly; 5031, mounting head; 5032, dispersion sleeve; 5033, spring; 601, threaded sleeve; 602, fixing plate; 603, fitting block; 6031, mounting hole; 6032, ball; 9, fitting groove; 901, sliding groove. Specific embodiments
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0029] Embodiment 1:
[0030] As Figures 1-4 shown, a hot water dispersion device for solution polymerized rubber stripping kettle provided by the present utility model includes a stripping kettle tank body 1, a vapor inlet 2 is arranged at the lower end of the left side of the stripping kettle tank body 1, a vapor outlet 3 is arranged at the left end of the top side of the stripping kettle tank body 1, a drive assembly 4 is arranged on the top side of the stripping kettle tank body 1, a dispersion disc 5 and an extrusion assembly 6 are arranged inside the stripping kettle tank body 1, a stirring blade 7 is arranged at the lower end inside the stripping kettle tank body 1, and a hot water pipe 8 is arranged at the right end of the top side of the stripping kettle tank body 1.
[0031] Specifically, the driving assembly 4 includes a driver 401, a driving rod 402 and a threaded rod 403. The driver 401 includes a power assembly composed of a motor and a speed reducer. There are always two driving rods 402. The lower ends of the driving rods 402 are respectively fixedly installed with a dispersion disc 5 and a stirring blade 7. A threaded rod 403 is fixedly installed between the driving rods 402. The advantage is that the motor in the driver 401 drives the two driving rods 402 and the threaded rod 403 to rotate, thereby driving the stirring blade 7 and the dispersion disc 5 to rotate, and then dispersing hot water when hot water is introduced.
[0032] Specifically, a separating piece 501 is fixedly installed on the top side of the dispersion disc 5. There are always six groups of separating pieces 501, which are arranged annularly and equidistantly on the top side of the dispersion disc 5. A plurality of through holes 502 are formed on the top side of the dispersion disc 5. A secondary dispersion assembly 503 is arranged on the bottom side of the dispersion disc 5. The advantage is that under the action of the separating piece 501, it is beneficial to separate hot water and increase the hot water dispersion area. At the same time, under the action of the through holes 502, it is beneficial for part of the hot water to pass through, facilitating secondary hot water dispersion at the same time.
[0033] Specifically, the secondary dispersion assembly 503 includes a mounting head 5031, a dispersion sleeve 5032 and a spring 5033. Two mounting heads 5031 are fixedly installed on the bottom side of the dispersion disc 5 by screws. The bottom side of the mounting head 5031 is movably installed with a dispersion sleeve 5032. A spring 5033 is fixedly installed between the dispersion sleeve 5032 and the mounting head 5031. The advantage is that part of the hot water falls to the bottom side of the dispersion disc 5 through the through holes 502, and then while the dispersion sleeve 5032 rotates, it flushes the vapor phase on the bottom side of the dispersion disc 5, which is beneficial to increase the flushing area and efficiency, further reduce the entrained solid rubber particles, and extend the cleaning cycle of the stripping kettle.
[0034] Specifically, the extrusion assembly 6 includes a threaded sleeve 601, a fixing plate 602 and a fitting block 603. The inner side of the threaded sleeve 601 is threadedly connected to the threaded rod 403. The outer side of the threaded sleeve 601 is annularly and equidistantly arranged with fixing plates 602. Two fitting blocks 603 are fixedly installed on the top side of the fixing plate 602. The advantage is that under the action of the thread, it is beneficial to drive the threaded sleeve 601, the fixing plate 602 and the fitting block 603 to move, so that the fitting block 603 is engaged with the fitting groove 9, which is convenient to provide power for the extrusion of the secondary dispersion assembly 503.
[0035] Embodiment Two:
[0036] As Figures 1-4As shown, as an improvement over the previous embodiment. Specifically, mounting holes 6031 are provided on the top side of the fitting block 603, and balls 6032 are movably installed inside the mounting holes 6031. One set consists of the mounting hole 6031 and the ball 6032, and two sets are respectively arranged on the top side of the fitting block 603. The advantage is that the balls 6032 are beneficial to improving the stability and smoothness during the rotation of the dispersion sleeve 5032 when the extrusion assembly 6 contacts the dispersion sleeve 5032, and avoiding jamming.
[0037] Specifically, a fitting groove 9 is provided on the bottom side of the dispersion sleeve 5032. The size and shape of the fitting groove 9 match those of the fitting block 603, and a sliding groove 901 is provided on the top side of the fitting groove 9. Both the fitting groove 9 and the sliding groove 901 are circular structures. The advantage is that by engaging the fitting block 603 with the fitting groove 9, it is beneficial to improve the stability and facilitate extrusion under the action of the balls 6032 and the sliding groove 901 during extrusion, and then drive the dispersion sleeve 5032 to move during the upward movement of the fitting block 603.
[0038] During use, the motor in the driver 401 drives the two drive rods 402 and the threaded rod 403 to rotate, thereby driving the stirring blades 7 and the dispersion disc 5 to rotate. Furthermore, when hot water is introduced, the dispersion disc 5 rotates and disperses and throws out the hot water, thereby flushing the solid rubber particles entrained in the rising vapor phase in the kettle, reducing the entrainment amount of solid rubber particles in the vapor at the top of the stripping kettle. At the same time, while the hot water is being thrown out and dispersed, part of the hot water drops to the bottom side of the dispersion disc 5 through the through holes 502, and then the vapor at the bottom side of the dispersion disc 5 is flushed while the dispersion sleeve 5032 rotates, which is beneficial to increasing the flushing area and efficiency, further reducing the entrained solid rubber particles, extending the cleaning cycle of the stripping kettle, and during the rotation of the threaded rod 403, the threaded sleeve 601, the fixing plate 602, and the fitting block 603 are driven to move under the action of the thread, so that the fitting block 603 engages with the fitting groove 9, which is beneficial to improving the stability and facilitating extrusion under the action of the balls 6032 and the sliding groove 901 during extrusion, and then driving the dispersion sleeve 5032 to move during the upward movement of the fitting block 603. Subsequently, when the motor rotates in reverse, the extrusion assembly 6 moves downward, and thus the dispersion sleeve 5032 is urged to recover under the action of the spring 5033, which is beneficial to changing the hot water diffusion height during the hot water dispersion, and repeating this is beneficial to increasing the secondary flushing height and coverage area.
[0039] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A hot water dispersion device for a solution rubber stripping kettle, comprising a stripping kettle tank (1), characterized in that: The lower end of the left side of the stripping kettle tank body (1) is provided with a vapor phase inlet (2), the left end of the top side of the stripping kettle tank body (1) is provided with a vapor phase outlet (3), the top side of the stripping kettle tank body (1) is provided with a driving assembly (4), the inner side of the stripping kettle tank body (1) is provided with a dispersion plate (5) and an extrusion assembly (6), the lower end of the inner side of the stripping kettle tank body (1) is provided with a stirring blade (7), and the right end of the top side of the stripping kettle tank body (1) is provided with a hot water pipe (8).
2. A hot water dispersion device for solution rubber stripping kettle according to claim 1, characterized in that: The driving assembly (4) comprises a driver (401), a driving rod (402) and a threaded rod (403); the driver (401) comprises a power assembly consisting of a motor and a reducer; two driving rods (402) are generally provided; a dispersion disk (5) and a stirring blade (7) are fixedly mounted at the lower ends of the driving rods (402), respectively; and a threaded rod (403) is fixedly mounted between the driving rods (402).
3. A hot water dispersion device for solution rubber stripping kettle according to claim 1, characterized in that: A separation sheet (501) is fixedly mounted on the top side of the dispersion disc (5), and a total of six groups of separation sheets (501) are arranged in an annular manner and equidistantly mounted on the top side of the dispersion disc (5). A plurality of through holes (502) are opened on the top side of the dispersion disc (5), and a secondary dispersion assembly (503) is arranged on the bottom side of the dispersion disc (5).
4. A hot water dispersion device for solution rubber stripping kettle according to claim 3, characterized in that: The secondary dispersion component (503) comprises a mounting head (5031), a dispersion sleeve (5032) and a spring (5033); two mounting heads (5031) are fixedly mounted on the bottom side of the dispersion plate (5) by means of screws; a dispersion sleeve (5032) is movably mounted on the bottom side of the mounting head (5031); and a spring (5033) is fixedly mounted between the dispersion sleeve (5032) and the mounting head (5031).
5. A hot water dispersion device for solution rubber stripping kettle according to claim 4, characterized in that: The extrusion assembly (6) comprises a threaded sleeve (601), a fixing plate (602) and a fitting block (603); the inner side of the threaded sleeve (601) is connected to a threaded rod (403) via a thread; the outer side of the threaded sleeve (601) is annularly and equidistantly mounted with fixing plates (602); and two fitting blocks (603) are fixedly mounted on the top side of the fixing plate (602).
6. A hot water dispersion device for solution rubber stripping kettle according to claim 5, characterized in that: The top side of the mating block (603) is provided with a mounting hole (6031), and a ball bearing (6032) is movably mounted inside the mounting hole (6031). The mounting hole (6031) and the ball bearing (6032) form a group, and each group of two is arranged on the top side of the mating block (603).
7. A hot water dispersion device for solution rubber stripping kettle according to claim 6, characterized in that: The bottom side of the dispersion sleeve (5032) is provided with a fitting groove (9), the size and shape of which match the fitting block (603), and the top side of the fitting groove (9) is provided with a slide groove (901), and both the fitting groove (9) and the slide groove (901) are circular structures.
Citation Information
Patent Citations
Hot water dispersing device of solution polymerized rubber stripping kettle
CN209138020U