Wastewater sludge separation device with self-cleaning function
By designing a self-cleaning function device in the sludge separation equipment, the sludge in the filter screen is cleaned using structures such as rotary rods, scrapers, and brush plates, and the filter screen blockage is cleaned through structures such as ring pipelines, the problems of sludge accumulation and blockage are solved, and the sludge separation efficiency and the service life of the equipment are improved.
Patent Information
- Application Number
- CN202520780152.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2035-04-23
AI Technical Summary
Existing sludge separation equipment is prone to sludge accumulation and filter clogging during the sludge separation process, resulting in a decrease in sludge separation efficiency.
A wastewater sludge separation device with self-cleaning function is designed. The sludge accumulated on the inner wall of the filter net is scraped off by rotating rods, scrapers, brush plates and other structures, and the blockage of the filter net is cleaned from the outside through an annular pipeline, spray head, screw and other structures.
It effectively improves the efficiency of sludge separation, prevents sludge accumulation and filter clogging, and extends the service life of the equipment.
Smart Images

Figure CN222918250U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sewage treatment equipment, in particular to a waste water and sludge separation device with a self-cleaning function. Background Art
[0002] Some production enterprises will generate a large amount of waste water during the production process. In the process of waste water treatment, the separation of sludge is an important treatment link. In this treatment process, the centrifugal separation method is mostly used. The centrifugal separation method sprays the waste water through a pipeline onto a high-speed rotating filter screen inside the treatment equipment. However, in this treatment process, although the waste water and sludge have been separated, due to the centrifugal force, the sludge will continuously accumulate on the inner wall of the filter screen, thereby gradually reducing the sludge separation efficiency of the equipment. At the same time, there may also be a situation where the sludge blocks the holes of the filter screen. Therefore, it is particularly important to provide a waste water and sludge separation device with a self-cleaning function to solve the above problems. Content of the Utility Model
[0003] The purpose of the utility model is to provide a waste water and sludge separation device with a self-cleaning function, which has the function of cleaning the filter screen to maintain a good sludge separation effect.
[0004] To achieve the above purpose, the utility model provides the following technical scheme: A waste water and sludge separation device with a self-cleaning function, including a housing, a top cover is fixedly installed on the top of the housing, protection boxes are symmetrically and fixedly connected to the inner wall of the housing, one end of a screw rod is rotatably connected to the bottom end inside the protection box, the other end of the screw rod penetrates upward and is rotatably connected to the top cover and is connected to the output end of a third motor through a second belt, the third motor is fixedly connected to the upper part of the top cover through a bracket, a slider is slidably connected inside the protection box, the slider is fixedly connected to an annular pipeline, a plurality of spray heads are installed on the inner side wall of the annular pipeline, a V-shaped water tank is fixedly connected to the bottom of the housing, a drain port is opened at the bottom of the V-shaped water tank, a sludge tank is rotatably connected to the center of the V-shaped water tank, a sludge outlet is fixedly connected and communicated with the bottom end of the sludge tank, a filter screen is fixedly connected to the top of the sludge tank, a rotating rod is symmetrically installed inside the filter screen, a scraper and a brush plate are respectively fixedly connected to both sides of the rotating rod, the top of the rotating rod sequentially penetrates and is rotatably connected to one end of a first stabilizing rod and the top cover and is connected to the output end of a second motor through a first belt, the second motor is fixedly connected to the upper part of the top cover through a bracket, the bottom end of the rotating rod is rotatably connected to one end of a second stabilizing rod, and a waste water down pipe is fixedly connected through the center of the top cover.
[0005] Preferably, both side walls of the slider slidably penetrate through the through holes of the chutes opened on both sides of the protection box and are fixedly connected to the outer side wall of the annular pipeline. By connecting the slider and the annular pipeline in a side-by-side manner, the erosion of the screw rod by the water centrifugally thrown out from the filter screen is reduced, and the service life of the screw rod is increased.
[0006] Preferably, the top end of the annular pipeline is fixedly connected and communicated with one end of the water inlet hose. The other end of the water inlet hose slidably penetrates through the top cover and is communicated with the output end of the automatic storage box of the water inlet hose. The bottom end of the automatic storage box of the water inlet hose is fixedly connected to the upper part of the top cover, so as not to affect the water supply problem of the annular pipeline during the up and down movement.
[0007] Preferably, the other end of the first stabilizing rod is fixedly connected to the side wall of the waste water down pipe. The other end of the second stabilizing rod is rotatably connected to the lower part of the stirring rod. By setting the first stabilizing rod and the second stabilizing rod, the disturbance of the scraping plate or the brushing plate during cleaning can be prevented.
[0008] Preferably, the top of the waste water down pipe is in a closed state and the side wall is obliquely communicated with a waste water interface. A first motor is fixedly connected to the top of the waste water down pipe. The output end of the first motor rotates downward through the top of the waste water down pipe and is fixedly connected to the top end of the stirring rod. The other end of the stirring rod rotatably penetrates through the diversion cover and extends downward to the bottom end of the mud outlet. A plurality of groups of stirring blades are fixedly connected to the part of the stirring rod located in the waste water down pipe. A dragon is fixedly connected to the part of the stirring rod located at the mud outlet. By setting the stirring rod structure with stirring blades and a dragon, the entry efficiency of waste water and the discharge efficiency of sludge can be improved.
[0009] Preferably, a toothed ring is fixedly connected to the outer wall of the mud outlet. A gear is connected in cooperation with the outside of the toothed ring. The gear is fixedly connected to the output end of the fourth motor. The fourth motor is fixedly connected to the bottom of the V-shaped water tank through a bracket.
[0010] Preferably, the top of the diversion cover is in a shape of an umbrella bulge and a horizontal annular end ear is arranged at the bottom. The top of the annular end ear of the diversion cover is fixedly connected to the bottom end of the waste water down pipe through a plurality of connecting columns. By setting the diversion cover, the waste water can be sprayed more evenly onto the filter screen, thereby improving the sludge separation efficiency.
[0011] Preferably, a plurality of limiting wheels are installed at the bottom end of the top cover. The limiting wheels are in rolling contact connection with the outer edge of the upper part of the filter screen. By setting the limiting wheels, the left and right disturbance of the high-speed rotating filter screen can be reduced.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] By setting structures such as a rotating rod, a scraping plate and a brushing plate, the present utility model can scrape the sludge accumulated on the inner wall of the filter screen to improve the sludge separation efficiency. By controlling the rotation of the rotating rod to switch the positions of the scraping plate and the brushing plate, the cleaning of the filter screen can be realized when the sludge separation is stopped. At the same time, in cooperation with structures such as an annular pipeline, a nozzle, a screw rod and a slider, the clogged filter holes of the filter screen can be cleaned from the outside of the filter screen, preventing the sludge separation efficiency from being affected due to the clogging of the filter screen mesh holes. Description of the Drawings
[0014] The accompanying drawings are used to provide a further understanding of the present utility model and form a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the accompanying drawings:
[0015] Figure 1 is a three-dimensional structure diagram of the present utility model;
[0016] Figure 2 is a half-section three-dimensional diagram of the present utility model;
[0017] Figure 3 is a three-dimensional structure diagram of the stirring rod of the present utility model;
[0018] Figure 4 is a three-dimensional structure diagram of the annular pipeline of the present utility model;
[0019] Figure 5 is a bottom-up three-dimensional diagram of the present utility model.
[0020] In the figure: 1 housing, 2 top cover, 3 waste water downpipe, 4 first motor, 5 waste water interface, 6 stirring rod, 601 stirring blade, 602 auger, 7 connecting column, 8 shunt cover, 9 first stabilizing rod, 10 rotating rod, 1001 scraper, 1002 brush plate, 11 second stabilizing rod, 12 first belt, 13 second motor, 14 protective box body, 1401 chute through hole, 15 slider, 16 screw rod, 17 annular pipeline, 18 nozzle, 19 water inlet hose, 20 automatic storage box for water inlet hose, 21 second belt, 22 third motor, 23 filter screen, 24 sludge tank, 25 sludge outlet, 26 toothed ring, 27 gear, 28 fourth motor, 29 v-shaped water tank, 30 drain port, 31 limiting wheel. Detailed implementation manners
[0021] The following describes the preferred embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present utility model and are not used to limit the present utility model.
[0022] Please refer to Figures 1-5, A wastewater sludge separation device with self-cleaning function, including a housing 1, a top cover 2 is fixedly installed at the top of the housing 1, protective box bodies 14 are symmetrically and fixedly connected to the inner wall of the housing 1, one end of a screw 16 is rotatably connected to the bottom end inside the protective box body 14, the other end of the screw 16 upwardly penetrates and is rotatably connected to the top cover 2 and is connected to the output end of a third motor 22 through a second belt 21, the third motor 22 is fixedly connected to the upper part of the top cover 2 through a bracket, a slider 15 is slidably connected inside the protective box body 14, the slider 15 is fixedly connected to an annular pipeline 17, a plurality of nozzles 18 are installed on the inner side wall of the annular pipeline 17, a V-shaped water tank 29 is fixedly connected to the bottom of the housing 1, a drain port 30 is opened at the bottom of the V-shaped water tank 29, a sludge tank 24 is rotatably connected to the center of the V-shaped water tank 29, a sludge outlet 25 is fixedly connected and communicated at the bottom end of the sludge tank 24, a filter screen 23 is fixedly connected to the top of the sludge tank 24, rotating rods 10 are symmetrically installed inside the filter screen 23, a scraping plate 1001 and a brushing plate 1002 are respectively fixedly connected to both sides of the rotating rod 10, the top of the rotating rod 10 sequentially penetrates and is rotatably connected to one end of a first stabilizing rod 9 and the top cover 2 and is connected to the output end of a second motor 13 through a first belt 12, the second motor 13 is fixedly connected to the upper part of the top cover 2 through a bracket, the bottom end of the rotating rod 10 is rotatably connected to one end of a second stabilizing rod 11, and a wastewater down pipe 3 is fixedly penetrated through the center of the top cover 2.
[0023] Preferably, both side walls of the slider 15 slidably penetrate through through-hole slots 1401 opened on both sides of the protective box body 14 and are fixedly connected to the outer side wall of the annular pipeline 17. By connecting the slider 15 and the annular pipeline 17 in a side-by-side manner, the erosion of the screw 16 by the water centrifugally thrown out from the filter screen 23 is reduced, and the service life of the screw 16 is increased.
[0024] Preferably, the top end of the annular pipeline 17 is fixedly connected and communicated with one end of a water inlet hose 19, the other end of the water inlet hose 19 slidably penetrates through the top cover 2 and is communicated with the output end of a water inlet hose automatic storage box 20, and the bottom end of the water inlet hose automatic storage box 20 is fixedly connected to the upper part of the top cover 2, thus not affecting the water supply problem of the annular pipeline 17 during up and down movement.
[0025] Preferably, the other end of the first stabilizing rod 9 is fixedly connected to the side wall of the wastewater down pipe 3, and the other end of the second stabilizing rod 11 is rotatably connected to the lower part of a stirring rod 6. By arranging the first stabilizing rod 9 and the second stabilizing rod 11, the disturbance during cleaning of the scraping plate 1001 or the brushing plate 1002 can be prevented.
[0026] Preferably, the top of the waste water downcomer 3 is in a closed state, and the side wall is obliquely connected with a waste water interface 5. A first motor 4 is fixedly connected to the top of the waste water downcomer 3. The output end of the first motor 4 rotates downward through the top of the waste water downcomer 3 and is fixedly connected to the top end of the stirring rod 6. The other end of the stirring rod 6 rotates through the flow dividing cover 8 and extends downward to the bottom end of the mud outlet 25. A plurality of groups of stirring blades 601 are fixedly connected to the part of the stirring rod 6 located in the waste water downcomer 3. A screw 602 is fixedly connected to the part of the stirring rod 6 located at the mud outlet 25. By arranging the stirring rod 6 structure with the stirring blades 601 and the screw 602, the entry efficiency of the waste water and the discharge efficiency of the sludge can be improved.
[0027] Preferably, a toothed ring 26 is fixedly connected to the outer wall of the mud outlet 25. A gear 27 is connected in cooperation with the outside of the toothed ring 26. The gear 27 is fixedly connected to the output end of a fourth motor 28. The fourth motor 28 is fixedly connected to the bottom of the V-shaped water tank 29 through a bracket.
[0028] Preferably, the top of the flow dividing cover 8 is in an umbrella-shaped bulge and a horizontal annular end ear is arranged at the bottom. The top of the annular end ear of the flow dividing cover 8 is fixedly connected to the bottom end of the waste water downcomer 3 through a plurality of connecting columns 7. By arranging the flow dividing cover 8, the waste water can be sprayed more evenly onto the filter screen 23, thereby improving the sludge separation efficiency.
[0029] Preferably, a plurality of limiting wheels 31 are installed at the bottom end of the top cover 2. The limiting wheels 31 are in rolling contact connection with the upper outer edge of the filter screen 23. By arranging the limiting wheels 31, the left and right disturbances of the high-speed rotating filter screen 23 can be reduced.
[0030] Working principle: When performing sludge separation operation, first start the first motor 4 and the fourth motor 28, which drive the rotating rod 10 and the filter screen 23 to rotate. Then connect the external sewage pipeline to the wastewater interface 5. The sewage flows through the wastewater downpipe 3 under the action of the stirring blade 601 and is sprayed onto the inner wall of the rapidly rotating filter screen 23 through the diversion cover 8. At this time, the sludge is blocked on the inner wall of the filter screen 23 and accumulates on the inner surface of the filter screen 23. Then, by controlling the rotation of the second motor 13, the rotating rod 10 is driven to rotate, so that the side of the scraper 1001 gradually approaches the inside of the filter screen 23, and the accumulated sludge is scraped into the sludge tank 24 at the bottom. The sludge is discharged from the sludge outlet 25 through the rotating auger 602. At the same time, the wastewater passes through the filter screen 23 and enters the V-shaped water tank 29 and is discharged through the drain port 30 to enter the next process. When stopping the sludge separation operation, the third motor 22 can be started, which drives the screw 16 to rotate, and then the slider 15 makes a vertical displacement, driving the annular pipeline 17 and the nozzle 18 to make a vertical displacement. At the same time, the water inlet hose 19 is automatically drawn out from the water inlet hose automatic storage box 20, and the water sprayed through the nozzle 18 is used to clean the filter screen 23. At the same time, control the rotation of the second motor 13, which drives the rotating rod 10 and the brush plate 1002 to rotate, so that the brush plate 1002 gradually approaches the inner wall of the filter screen 23 and performs auxiliary cleaning operation on it.
[0031] In the description of the present invention, it should be noted that unless otherwise specified, the meaning of "a plurality of" is two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0032] Although the content of the present invention has been introduced in detail through the above preferred embodiments, it should be recognized that the above description should not be considered as a limitation to the present invention. After those skilled in the art read the above content, various modifications and substitutions to the present invention will be obvious. Therefore, the protection scope of the present invention should be defined by the appended claims.
Claims
1. A wastewater sludge separation device with self-cleaning function, characterized in that: The invention comprises a shell (1), a top cover (2) is fixedly mounted on the top of the shell (1), a protective box body (14) is symmetrically fixedly mounted on the inner wall of the shell (1), the bottom end of the protective box body (14) is rotatably connected to one end of a screw rod (16), the other end of the screw rod (16) is upwardly penetrated and rotatably connected to the top cover (2) and is matched to be connected to the output end of a third motor (22) through a second belt (21), the third motor (22) is fixedly mounted to the upper part of the top cover (2) through a bracket, a slider (15) is slidably connected to the inside of the protective box body (14), the slider (15) is fixedly mounted to an annular pipeline (17), a plurality of nozzles (18) are mounted on the inner side wall of the annular pipeline (17), a V-shaped water trough (29) is fixedly mounted on the bottom of the shell (1), a drainage outlet (30) is provided at the bottom of the V-shaped water trough (29), and a drainage outlet (30) is provided at the bottom of the V-shaped water trough (29). ), the center of the V-shaped water tank (29) is rotatably connected to a sludge tank (24), the bottom end of the sludge tank (24) is fixedly connected to a sludge outlet (25), the top of the sludge tank (24) is fixedly connected to a filter screen (23), a rotating rod (10) is symmetrically installed inside the filter screen (23), and a scraper (1001) and a brush plate (1002) are respectively fixedly connected to the two sides of the rotating rod (10), the top of the rotating rod (10) is successively penetrated and rotatably connected to one end of the first stabilizing rod (9) and the top cover (2) and is matched with the output end of the second motor (13) through the first belt (12), the second motor (13) is fixedly connected to the upper part of the top cover (2) through a bracket, the bottom end of the rotating rod (10) is rotatably connected to one end of the second stabilizing rod (11), and the center of the top cover (2) is penetrated and fixedly connected to a wastewater downpipe (3).
2. A wastewater sludge separation device with self-cleaning function as claimed in claim 1, characterized in that: The two side walls of the sliding block (15) slide through the sliding slot through holes (1401) opened on both sides of the protection box body (14) and are fixedly connected to the outer side wall of the annular pipeline (17).
3. A wastewater sludge separation device with self-cleaning function as claimed in claim 1, characterized in that: The top end of the annular pipeline (17) is fixedly connected to one end of a water inlet hose (19), the other end of the water inlet hose (19) slides through the top cover (2) and is connected to the output end of the water inlet hose automatic storage box (20), and the bottom end of the water inlet hose automatic storage box (20) is fixedly connected to the upper part of the top cover (2).
4. A wastewater sludge separation device with self-cleaning function as claimed in claim 1, characterized in that: The other end of the first stabilizing rod (9) is fixedly connected to the side wall of the wastewater downpipe (3), and the other end of the second stabilizing rod (11) is rotatably connected to the lower part of the stirring rod (6).
5. The wastewater sludge separation device with self-cleaning function as claimed in claim 1, characterized in that: The top of the wastewater down pipe (3) is in a closed state and the side wall is obliquely connected to a wastewater interface (5). The top of the wastewater down pipe (3) is fixedly connected to a first motor (4). The output end of the first motor (4) rotates downward to penetrate the top of the wastewater down pipe (3) and is fixedly connected to the top of a stirring rod (6). The other end of the stirring rod (6) rotates to penetrate the diverter cover (8) and extends downward to the bottom of the mud outlet (25). The stirring rod (6) is fixedly connected to a portion of the wastewater down pipe (3) with a plurality of stirring blades (601). The portion of the stirring rod (6) located at the mud outlet (25) is fixedly connected to a dragon (602).
6. The wastewater sludge separation device with self-cleaning function as claimed in claim 1, characterized in that: A gear ring (26) is fixedly connected to the outer wall of the mud outlet (25), a gear (27) is cooperatively connected to the outer side of the gear ring (26), the gear (27) is fixedly connected to the output end of a fourth motor (28), and the fourth motor (28) is fixedly connected to the bottom of the V-shaped water tank (29) via a bracket.
7. A wastewater sludge separation device with self-cleaning function as claimed in claim 5, characterized in that: The top of the diversion cover (8) is raised in an umbrella shape and the bottom is provided with a horizontal annular end ear, and the top of the annular end ear of the diversion cover (8) is fixedly connected to the bottom end of the wastewater down pipe (3) via a plurality of connecting columns (7).
8. The wastewater sludge separation device with self-cleaning function as claimed in claim 1, characterized in that: A plurality of sets of limiting wheels (31) are installed at the bottom end of the top cover (2), and the limiting wheels (31) are connected to the upper outer edge of the filter screen (23) in a rolling contact manner.