Rubber production waste gas purification device

By using electric telescopic rods to drive the brush plate in the rubber production exhaust gas purification device to clean the filter screen and rotate the filter cartridge through the airbag and connecting pipe, the problem of the existing device's efficiency decrease and load increase when the filter screen is blocked is solved, and efficient exhaust gas filtration and device operation stability is achieved.

CN222918335UActive Publication Date: 2025-05-30SHENZHEN BAKE COMPOUND RUBBER TECH CO LTD
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Patent Information

Application Number
CN202420816745.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-05-30
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

When the filter net is blocked, the existing rubber production waste gas purification device leads to a decrease in filtration efficiency and an increase in the operating load of the device.

Method used

A rubber production exhaust gas purification device including an electric telescopic rod, a press rod and a brush plate is designed. The filter screen is cleaned by driving the brush plate through the electric telescopic rod to prevent blockage, and the filter cartridge is rotated through the airbag and the connecting pipe to increase the contact area between the filter screen and the brush plate.

Benefits of technology

Effectively prevent filter clogging, improve exhaust gas filtration efficiency, reduce device load, prevent secondary pollution, and improve filtration efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of waste gas purification, and discloses a rubber production waste gas purification device which comprises a purification tank, a filter cartridge is arranged in the purification tank, an opening is formed in the side wall of the filter cartridge, a filter screen used for filtering particulate matter in waste gas is arranged on the inner side of the opening, a rotary joint is arranged on the filter cartridge, and the rotary joint is connected with the filter cartridge. A rotary joint is arranged in the purification tank, an air inlet pipe is arranged on the rotary joint in a communicating manner, four brush plates used for cleaning the filter screen are arranged in the filter cartridge, a driving assembly used for driving the brush plates to move is arranged in the filter cartridge, and a rotating assembly used for controlling the filter cartridge to rotate is further arranged in the purification tank. According to the rubber production waste gas purification device, the filter screen can be effectively prevented from being blocked, the waste gas filtering efficiency is guaranteed, and meanwhile the situation that the load is increased due to the fact that the pressure intensity is increased due to blockage in the device is effectively prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas purification, in particular to a waste gas purification device for rubber production. Background Technique

[0002] During the rubber production process, waste gas is usually generated. For example, during the vulcanization process, rubber and other additives are heated and undergo chemical reactions, releasing vulcanization gases such as sulfur dioxide. Additionally, in some stages of rubber production, solvents may be used in processes such as rubber mixing, coating, or cleaning, and these solvents may volatilize into the air during processing, forming organic solvent waste gas.

[0003] During the rubber processing process, some solid particulate matters such as rubber dust and particles are generated. These particulate matters may form particulate waste gas through air suspension and emission. In the existing waste gas purification devices for rubber production, the particulate matters in the waste gas are first filtered during the waste gas treatment process. When the particulate matters in the waste gas are captured by the filter mesh and blocked in the mesh holes, it will cause a reduction in the effective area for waste gas flow on the filter mesh. Such blockage will affect the filtration efficiency of the device for waste gas, and at the same time, the blockage of the filter mesh makes the waste gas inside the filtration device unable to be filtered and discharged in time, increasing the pressure inside the device, which will also bring a load to the operation of the device.

[0004] Therefore, it is necessary to design a waste gas purification device for rubber production to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to solve the deficiencies existing in the prior art, and a waste gas purification device for rubber production is proposed.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A waste gas purification device for rubber production, including a purification tank. Inside the purification tank, a filter cylinder is provided. An opening is provided on the side wall of the filter cylinder. Inside the opening, a filter mesh for filtering particulate matter in the waste gas is provided. A rotary joint is provided on the filter cylinder, and an air inlet pipe is connected and communicated to the rotary joint. Inside the filter cylinder, four brush plates for cleaning the filter mesh are provided. A driving component for driving the brush plates to move is provided inside the filter cylinder. A rotating component for controlling the rotation of the filter cylinder is also provided inside the purification tank.

[0008] As a preferred technical solution of the utility model, the driving component includes an electric telescopic rod fixedly connected to the purification tank. The end of the telescopic end of the electric telescopic rod is axially connected with a pressing rod. Inside the filter cylinder, a control box is provided. The end of the pressing rod away from the electric telescopic rod extends into the filter cylinder and is fixedly connected to the control box. The driving component also includes a control part.

[0009] As a preferred technical solution of the present utility model, the control member includes a first control ring and a second control ring fixedly connected to the inner side of the filter cylinder. The first control ring and the second control ring are respectively located at the top and bottom of the filter cylinder, and inclined surfaces are provided on the lower surface of the first control ring and the upper surface of the second control ring. Extrusion blocks are fixedly connected to both the upper surface and the lower surface of the brush plate. Connecting rods are fixedly connected to the opposite side walls of the four brush plates. The connecting rods extend into the interior of the control box, and the connecting rods are slidably connected to the control box. A second magnetic plate is fixedly connected to one end of the connecting rod located inside the control box. First magnetic plates are fixedly connected to the four inner sides of the control box. Four third magnetic plates respectively facing the four second magnetic plates are also fixedly connected to the interior of the control box. The first magnetic plate and the third magnetic plate are respectively located on both sides of the second magnetic plate. The side walls of the second magnetic plate opposite to the first magnetic plate have opposite magnetic polarities, and the side walls of the second magnetic plate opposite to the third magnetic plate also have opposite magnetic polarities.

[0010] As a preferred technical solution of the present utility model, the rotating assembly includes a turntable rotatably sleeved on the filter cylinder. The turntable is fixedly connected to the inner side of the filter cylinder. Fixed plates are fixed on both the turntable and the side wall of the filter cylinder. An air bag two is provided between the two fixed plates. An air bag one is provided between the inner top surface of the pressure rod and the top of the filter cylinder. A connecting pipe is communicated with the air bag one, and the connecting pipe is communicated with the air bag two.

[0011] As a preferred technical solution of the present utility model, the inner bottom surface of the filter cylinder is provided with an inclined surface.

[0012] As a preferred technical solution of the present utility model, the cross-section of the air bag one is in an annular structure, and the air bag one is sleeved on the pressure rod.

[0013] The present utility model has the following beneficial effects:

[0014] 1. Improvement in the cleaning effect of particulate matter: By combining the electric telescopic rod, the pressure rod and the brush plate, the brush plate can clean the particulate matter on the inner side of the filter screen, which effectively prevents the filter screen from being blocked and ensures the filtering efficiency of the waste gas.

[0015] 2. Reduction of the device load: Under the action of the brush plate, the particles and other impurities on the filter screen can be brushed off in time, so that the waste gas can smoothly pass through the mesh holes and be discharged, effectively preventing the pressure increase inside the device caused by blockage and further avoiding the increase in load.

[0016] 3. Prevention of secondary pollution: When the brush plate moves upward, due to the attraction of the magnetic plate, the brush plate does not contact the filter screen, avoiding brushing the particulate matter or dust upward, preventing the impurities from being adsorbed again and blocking the filter screen, avoiding the occurrence of secondary pollution, and ensuring the cleaning effect of the brush plate.

[0017] 4. Increase the contact area and filtration efficiency: By utilizing the functions of the pressure rod and the airbag, a thrust is applied to the fixing plate on the filter cartridge, causing the filter cartridge to rotate. This increases the contact area between the filter mesh and the brush plate, further improving the filtration efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 FIG. 1 is a schematic structural diagram of an exhaust gas purification device for rubber production proposed by the present utility model;

[0019] Figure 2 FIG. 2 is a schematic internal structure diagram of the filter cartridge;

[0020] Figure 3 FIG. 3 is Figure 2 an enlarged view of the structure at A of

[0021] Figure 4 FIG. 4 is a top view of the brush plate and the connecting rod.

[0022] In the figures: 1 purification tank, 2 filter cartridge, 3 opening, 4 filter mesh, 5 rotary joint, 6 intake pipe, 7 brush plate, 8 connecting rod, 9 control box, 10 magnetic plate 1, 11 magnetic plate 2, 12 magnetic plate 3, 13 pressure rod, 14 electric telescopic rod, 15 control ring 1, 16 control ring 2, 17 extrusion block, 18 airbag 1, 19 fixing plate, 20 airbag 2, 21 connecting pipe, 22 turntable. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0024] Referring to Figures 1-4 , an exhaust gas purification device for rubber production includes a purification tank 1. A filter cartridge 2 is provided inside the purification tank 1. An opening 3 is provided on the side wall of the filter cartridge 2. A filter mesh 4 for filtering particulate matter in the exhaust gas is provided inside the opening 3. A rotary joint 5 is provided on the filter cartridge 2. An intake pipe 6 is communicated with the rotary joint 5. The rotary joint 5 serves to connect the intake pipe 6 and the inside of the filter cartridge 2, so that the rotation of the filter cartridge 2 will not affect the connection between the two. Four brush plates 7 for cleaning the filter mesh 4 are provided inside the filter cartridge 2. A driving assembly for driving the movement of the brush plates 7 is provided inside the filter cartridge 2. A rotating assembly for controlling the rotation of the filter cartridge 2 is also provided inside the purification tank 1.

[0025] Referring to Figure 1 and Figure 4, the driving assembly includes an electric telescopic rod 14 fixedly connected to the purification tank 1. The end of the telescopic end of the electric telescopic rod 14 is pivotally connected to a pressure rod 13. The longitudinal section of the pressure rod 13 is in a T-shaped structure. A control box 9 is provided inside the filter cartridge 2. One end of the pressure rod 13 away from the electric telescopic rod 14 extends into the filter cartridge 2, and the pressure rod 13 is fixedly connected to the control box 9. The driving assembly further includes a control member. The brush plate 7 reciprocates under the action of the electric telescopic rod 14 to remove particulate matter or dust on the filter net 4, preventing the decrease in filtration efficiency caused by the blockage of the mesh holes.

[0026] Refer to Figure 2 , the control member includes a first control ring 15 and a second control ring 16 fixedly connected to the inner side of the filter cartridge 2. The first control ring 15 and the second control ring 16 are respectively located at the top and bottom of the filter cartridge 2, and inclined surfaces are provided on the lower surface of the first control ring 15 and the upper surface of the second control ring 16. Extrusion blocks 17 are fixedly connected to both the upper surface and the lower surface of the brush plate 7. The brush plate 7 is in a fan-shaped ring, and there is a certain distance between two adjacent brush plates 7. In this way, when the brush plate 7 moves towards the control box 9, it can move. Connecting rods 8 are fixedly connected to the opposite side walls of the four brush plates 7. The connecting rods 8 extend into the control box 9. The connecting rods 8 are slidably connected to the control box 9, and a second magnetic plate 11 is fixedly connected to the end of the connecting rod 8 located inside the control box 9. Four first magnetic plates 10 are fixedly connected to the four inner sides of the control box 9. Four third magnetic plates 12 respectively facing the four second magnetic plates 11 are also fixedly connected inside the control box 9. The first magnetic plates 10 and the third magnetic plates 12 are respectively located on both sides of the second magnetic plate 11. The side walls of the second magnetic plate 11 opposite to the first magnetic plates 10 have opposite magnetic polarities, and the side walls of the second magnetic plate 11 opposite to the third magnetic plates 12 also have opposite magnetic polarities. The inclined surface on the first control ring 15 can push the extrusion block 17 to move towards the control box 9. On the contrary, the inclined surface on the second control ring 16 causes the extrusion block 17 to move in the reverse direction. In this way, under the action of the first magnetic plates 10, the second magnetic plates 11 and the third magnetic plates 12, the brush plate 7 can contact the filter net 4 when moving downward and not contact the filter net 4 when moving upward, preventing the brush plate 7 from brushing the particulate matter or dust upward, and further preventing these impurities from being adsorbed and blocked in the mesh holes again when they fall.

[0027] Refer to Figure 1 and Figure 2, the rotating assembly includes a turntable 22 rotatably sleeved on the filter cartridge 2. The turntable 22 is fixedly connected to the inner side of the filter cartridge 2. Fixed plates 19 are fixed on both the turntable 22 and the side wall of the filter cartridge 2. An airbag two 20 is provided between the two fixed plates 19. An airbag one 18 is provided between the inner top surface of the pressure rod 13 and the top of the filter cartridge 2. One end of the airbag one 18 is fixed to the pressure rod 13, and the other end is rotatably connected to the filter cartridge 2. A connecting pipe 21 is communicated on the airbag one 18, and the connecting pipe 21 is communicated with the airbag two 20. Under the mutual cooperation of the airbag one 18 and the airbag two 20, the filter cartridge 2 can rotate, thereby increasing the contact area between the filter net 4 and the brush plate 7, and thus ensuring the cleaning effect of the brush plate 7.

[0028] Refer to Figure 2 , the inner bottom surface of the filter cartridge 2 is provided with an inclined surface, and the bottom of the filter cartridge 2 is provided with a discharge port. Under the action of the inclined surface, the particles brushed off can fall into the discharge port.

[0029] Refer to Figure 1 , the cross-section of the airbag one 18 is in an annular structure. The airbag one 18 is sleeved on the pressure rod 13, so that the force exerted by the airbag one 18 on the pressure rod 13 is uniform, thereby ensuring the stability of the overall structure of the device.

[0030] The specific working principle of the present utility model is as follows:

[0031] During operation, the electric telescopic rod 14 is started. The output shaft of the electric telescopic rod 14 extends and then presses down the pressure rod 13, so that the control box 9, the connecting rod 8 and the brush plate 7 move downward together. The brush plate 7 can clean the inner side of the filter net 4, so that the particles blocked in the mesh holes can be brushed off, thus preventing the blockage of the filter net 4 and ensuring the filtering efficiency of the waste gas;

[0032] During the process of the brush plate 7 moving to the extreme position at the bottom of the filter cartridge 2, the extrusion block 17 also moves along with it. When the extrusion block 17 at the bottom of the brush plate 7 contacts the first control ring 15, under the action of the inclined surface of the first control ring 15, the extrusion block 17 is extruded and moves towards the control box 9, causing the connecting rod 8, the brush plate 7, and the second magnetic plate 11 to move in the same direction. At this time, there is a certain distance between the side wall of the brush plate 7 and the filter net 4. When the brush plate 7 moves down to the extreme position, the second magnetic plate 11 contacts and attracts the third magnetic plate 12. Since there is a distance between the second magnetic plate 11 and the first magnetic plate 10 at this time, the attraction of the third magnetic plate 12 to the second magnetic plate 11 is greater than the attraction of the first magnetic plate 10 to the second magnetic plate 11. Therefore, the position of the second magnetic plate 11 will not be affected by the first magnetic plate 10. When the brush plate 7 moves up, since the second magnetic plate 11 and the third magnetic plate 12 attract each other, the brush plate 7 is always not in contact with the filter net 4. In this way, the brush plate 7 will not brush the particulate matter or dust upward, thereby preventing these impurities from being adsorbed on the filter net 4 again after falling, ensuring the effectiveness of cleaning. On the contrary, when the brush plate 7 moves up to the extreme position at the top of the filter cartridge 2, the extrusion block 17 on the upper surface of the brush plate 7 is extruded by the second control ring 16 and moves in the direction away from the control box 9, causing the brush plate 7, the connecting rod 8, and the second magnetic plate 11 to move in this direction. At this time, the brush plate 7 can contact the filter net 4, and the second magnetic plate 11 contacts and attracts the first magnetic plate 10. Similarly, at this time, the third magnetic plate 12 will not affect the position of the second magnetic plate 11. In this way, the position of the brush plate 7 can be fixed, thereby ensuring the cleaning effect of the brush plate 7 when it moves down. In this way, during the reciprocating movement of the brush plate 7, the brush plate 7 only contacts the filter net 4 when it moves down, thereby brushing the particulate matter downward for collection, ensuring the cleaning effect;

[0033] Furthermore, when the pressure rod 13 moves downward under the action of the electric telescopic rod 14, it will squeeze the first airbag 18, causing the air in the first airbag 18 to enter the second airbag 20 through the connecting pipe 21. The inflation and expansion of the second airbag 20 will squeeze the two fixing plates 19, thereby generating a thrust on the fixing plates 19 on the filter cartridge 2, causing the filter cartridge 2 to rotate. Since the brush plate 7 will not rotate, this increases the contact area between the filter net 4 and the brush plate 7, ensuring the cleaning effect and improving the filtration efficiency. On the contrary, when the pressure rod 13 moves up, a negative pressure state appears in the first airbag 18, and then the air in the second airbag 20 is sucked into the first airbag 18. The contraction of the first airbag 18 pulls the two fixing plates 19 to move towards each other, thereby causing the filter cartridge 2 to reverse and reset.

[0034] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.

Claims

1. A rubber production waste gas purification device, comprising a purification tank (1), characterized in that: The purification tank (1) is provided with a filter cartridge (2) inside, the side wall of the filter cartridge (2) is provided with an opening (3), the inner side of the opening (3) is provided with a filter screen (4) for filtering particulate matter in the exhaust gas, the filter cartridge (2) is provided with a rotating joint (5), the rotating joint (5) is connected to an air intake pipe (6), the filter cartridge (2) is provided with four brush plates (7) for cleaning the filter screen (4), the filter cartridge (2) is provided with a driving assembly for driving the brush plates (7) to move, and the purification tank (1) is also provided with a rotating assembly for controlling the rotation of the filter cartridge (2); The driving assembly comprises an electric telescopic rod (14) fixedly connected to the purification tank (1), the telescopic end of the electric telescopic rod (14) being axially connected to a pressure rod (13), a control box (9) being provided inside the filter cartridge (2), an end of the pressure rod (13) away from the electric telescopic rod (14) extending to the inside of the filter cartridge (2), and the pressure rod (13) being fixedly connected to the control box (9), and the driving assembly further comprises a control member; The control member comprises a control ring 1 (15) and a control ring 2 (16) fixedly connected to the inner side of the filter cartridge (2); the control ring 1 (15) and the control ring 2 (16) are respectively located at the top and bottom ends of the filter cartridge (2); and the lower surface of the control ring 1 (15) and the upper surface of the control ring 2 (16) are both provided with inclined surfaces; the upper and lower surfaces of the brush plate (7) are both fixedly connected to an extrusion block (17); the four side walls of the brush plates (7) facing each other are all fixedly connected to a connecting rod (8); the connecting rod (8) extends to the interior of the control box (9); the connecting rod (8) and the control box (9) are connected to each other. ) are slidably connected, and one end of the connecting rod (8) located inside the control box (9) is fixedly connected to a magnetic plate 2 (11), and the four inner sides of the control box (9) are fixedly connected to magnetic plates 1 (10). The inside of the control box (9) is also fixedly connected to four magnetic plates 3 (12) which are respectively opposite to the four magnetic plates 2 (11), and the magnetic plates 1 (10) and the magnetic plates 3 (12) are respectively located on both sides of the magnetic plate 2 (11), and the side walls of the magnetic plate 2 (11) and the magnetic plate 1 (10) are opposite in magnetism, and the side walls of the magnetic plate 2 (11) and the magnetic plate 3 (12) are also opposite in magnetism.

2. A rubber production waste gas purification device according to claim 1, characterized in that: The rotating assembly comprises a rotating disk (22) rotatably mounted on the filter cartridge (2), the rotating disk (22) being fixedly connected to the inner side of the filter cartridge (2), a fixing plate (19) being fixed to the rotating disk (22) and the side wall of the filter cartridge (2), a second airbag (20) being arranged between the two fixing plates (19), a first airbag (18) being arranged between the inner top surface of the pressure rod (13) and the top of the filter cartridge (2), a connecting pipe (21) being connected to the first airbag (18), and the connecting pipe (21) being connected to the second airbag (20).

3. A rubber production waste gas purification device according to claim 2, characterized in that: The inner bottom surface of the filter cartridge (2) is provided with an inclined surface.

4. A rubber production waste gas purification device according to claim 3, characterized in that: The cross section of the airbag 1 (18) is a circular ring structure, and the airbag 1 (18) is sleeved on the pressure rod (13).