Dust removal device of waste rock bin mineral aggregate sample preparation system

By using pulsed reverse-blowing cleaning method in the dust removal device of the waste stone warehouse ore sample preparation system, the problem of the existing dust removal device rising resistance during continuous work and the inability to clean the dust online is solved, and effective cleaning and dust removal without stopping is achieved.

CN222918347UActive Publication Date: 2025-05-30单张飞
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Patent Information

Application Number
CN202421021562.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-05-30
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

During continuous operation of the existing dust removal device, the resistance of the filter element increases, affecting the dust removal effect, and it is impossible to clean the dust in the working state. It is necessary to perform reverse spraying and cleaning after shutdown.

Method used

A dust removal device for the waste stone warehousing ore sample preparation system is designed, and the dust removal filter element is cleaned by pulse reverse injection. The pulse reverse injection work is realized through a movable blowing cover, allowing dust removal without stopping.

Benefits of technology

It realizes dust removal filter element cleaning without shutting down, extends the continuous working time of the equipment, and improves dust removal efficiency and practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dust removal device of a waste rock bin mineral aggregate sample preparation system, which comprises a cabinet and a plurality of hinges, an inner cavity is arranged on one side in the cabinet, a dust removal bin is fixedly connected to the middle of the inner cavity, a transverse plate is fixedly connected to the position of the inner cavity above the dust removal bin, and a dust removal assembly is arranged in the inner cavity between the transverse plate and the dust removal bin. The top face of the dust removal bin is of an opening structure, and a plurality of dust removal filter elements are fixedly connected into the dust removal bin. According to the dust removal assembly, the dust removal filter elements are subjected to back-blowing dust removal in a pulse back-blowing mode, the movable blowing cover is arranged to carry out pulse back-blowing work, dust removal work is carried out through the multiple dust removal filter elements, the blowing cover can move to any dust removal filter element to carry out blowing, and therefore when the pulse back-blowing dust removal work is carried out, the dust removal efficiency is greatly improved. The other dust removal filter elements can continue to carry out dust removal work, so that the dust removal effect is realized in a non-stop state, and the dust removal device is more practical.
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Description

Technical Field

[0001] The utility model relates to the technical field of ore sample preparation equipment, in particular to a dust removal device for a waste rock bin ore sample preparation system. Background Technique

[0002] After separation in the concentrator, the discarded tailings are generally transported to the waste rock bin through a waste discharge belt. According to the needs of production work, it is necessary to automatically take and prepare samples of the waste rock for detection and analysis to judge the quality of the waste rock. Among them, sample preparation is to transport the sample stone to a crushing device for crushing and reduction. A large amount of dust will be generated during the sample preparation process, and the dust will affect the sample quality and the sample preparation environment. Therefore, a dust removal device will be used in combination. At present, the dust removal device uses a fan to extract air and uses a dust removal filter element to remove dust. The coarse-grained dust falls under the action of gravity, and the fine-grained and low-density dust particles are adsorbed on the filter material surface of the filter element. However, the current dust removal device has the following defects:

[0003] As the dust removal device works continuously, the dust particles adsorbed on the filter material of the filter element increase continuously, resulting in an increase in the resistance of the overall device, which will affect the dust removal effect. Based on this, most dust removal devices are provided with a device for cleaning the filter element, and generally use the reverse blowing method for cleaning. However, when the dust removal device is working, reverse blowing cleaning cannot be carried out, and reverse blowing cleaning can only be carried out after the machine is stopped, which is not very practical.

[0004] Therefore, we propose a dust removal device for a waste rock bin ore sample preparation system to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a dust removal device for a waste rock bin ore sample preparation system to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical scheme: A dust removal device for a waste rock bin ore sample preparation system, including a cabinet and a plurality of hinges. An inner cavity is opened on one side inside the cabinet. A dust removal bin is fixedly connected to the middle of the inner cavity. A cross plate is fixedly connected to the position above the dust removal bin in the inner cavity. A dust cleaning component is arranged between the cross plate and the dust removal bin in the inner cavity. The top surface of the dust removal bin is an open structure, and a plurality of dust removal filter elements are fixedly connected inside the dust removal bin;

[0007] The dust cleaning component includes a top plate and a gas storage tank. The top plate is fixedly connected to the top surface of the dust removal bin. A blowing head is movably arranged on the top plate. The bottom end of the blowing head is fixedly connected and communicated with a blowing cover. The blowing cover contacts the top surface of any one of the dust removal filter elements. The gas storage tank is fixedly connected to the bottom surface of the cross plate. A spray pipe is fixedly connected and communicated with one side of the gas storage tank. A hose is fixedly connected and communicated between the spray pipe and the blowing head. A pulse electromagnetic valve is fixedly connected and communicated with the top surface of the spray pipe;

[0008] The top surface of the horizontal plate is fixedly connected with a centrifugal fan. An air duct opening is vertically formed on the horizontal plate. In the middle of one side of the cabinet, a flange air inlet is fixedly connected. At the upper part of one side of the cabinet, a flange air outlet is fixedly connected. The flange air inlet is communicated with a dust removal bin, and the flange air outlet is communicated with the centrifugal fan.

[0009] Preferably, a through opening is formed on the top plate. A sliding plate is horizontally slidably connected in the through opening. A through groove is vertically formed on the sliding plate. A carrying block is horizontally slidably connected in the through groove. The spraying head is vertically sleeved at the central position of the carrying block.

[0010] Preferably, two top sliding grooves are formed at the positions on both sides of the through opening on the top surface of the top plate. Two top sliding blocks are fixedly connected to the two ends of the top surface of the sliding plate. The top sliding blocks are slidably connected in the top sliding grooves. A first transmission cavity is formed inside the top plate near one of the top sliding grooves.

[0011] Preferably, a plurality of synchronous gears are evenly rotatably connected in the first transmission cavity. A rack is fixedly connected to the side wall of the top sliding block close to the first transmission cavity. The rack is meshed with the synchronous gears. Two synchronous belt wheels are fixedly connected to the rotating shaft ends of each synchronous gear. A first synchronous belt is sleeved on the synchronous belt wheels on two adjacent synchronous gears. A first servo reduction motor is fixedly connected to one side of the top surface of the top plate. The rotating shaft end of the first servo reduction motor is fixedly connected to the rotating shaft of the synchronous gear in the middle.

[0012] Preferably, a second transmission cavity is formed inside one of the top sliding blocks and the sliding plate. A driving belt wheel is rotatably connected to one end of the second transmission cavity. Four driven belt wheels are rotatably connected to both sides of the second transmission cavity. Two idler belt wheels are also rotatably connected in the second transmission cavity. A second synchronous belt is sleeved on the driving belt wheel, the four driven belt wheels and the two idler belt wheels. A side sliding groove is formed on one side of the through groove. A side sliding block is fixedly connected to the side wall of the carrying block. The side sliding block is horizontally slidably connected in the side sliding groove. The side sliding block is fixedly connected to the second synchronous belt. A second servo reduction motor is fixedly connected to the top surface of the top sliding block. The rotating shaft end of the second servo reduction motor is fixedly connected to the rotating shaft of the driving belt wheel.

[0013] Preferably, a distribution box is fixedly connected to the side wall of the top surface of the inner cavity. The bottom of the dust removal bin is fixedly connected and communicated with a conical bottom shell. The bottom surface of the conical bottom shell is fixedly connected and communicated with a dust discharge pipe. A butterfly valve is fixedly connected and communicated on the dust discharge pipe. A dust storage drawer is placed on the bottom surface inside the inner cavity. Three sealing doors are rotatably connected to one side of the opening of the inner cavity of the cabinet through a plurality of hinges. A buckle is fixedly connected to the side wall of the sealing door.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The dust cleaning component of the utility model uses the pulse reverse blowing method to blow and clean the dust removal filter element in reverse. A movable blowing cover is set to carry out the pulse reverse blowing work. The dust removal work is carried out through a plurality of set dust removal filter elements. The blowing cover can move to any dust removal filter element for blowing. In this way, when the pulse reverse blowing and dust cleaning work is carried out, the remaining dust removal filter elements can continue to carry out the dust removal work, realizing the effect of dust cleaning without stopping the machine, which is more practical. Brief Description of the Drawings

[0016] Figure 1 Schematic diagram of the main structure in the first and second embodiments of the utility model;

[0017] Figure 2 Schematic diagram of the sectional structure of the main body in the first and second embodiments of the utility model;

[0018] Figure 3 Schematic diagram of the structure at the dust cleaning component in the first and second embodiments of the utility model;

[0019] Figure 4 Schematic diagram of the sectional structure of the top plate in the second embodiment of the utility model;

[0020] Figure 5 Schematic diagram of the sectional structure of the sliding plate in the second embodiment of the utility model.

[0021] In the figure: 1, cabinet; 2, dust removal bin; 3, cross plate; 4, dust cleaning component; 11, inner cavity; 12, hinge; 13, sealing door; 14, buckle; 15, dust storage drawer; 16, flange air inlet; 17, flange air outlet; 18, distribution box; 21, dust removal filter element; 22, conical bottom shell; 23, dust discharge pipe; 24, butterfly valve; 31, centrifugal fan; 32, air duct opening; 41, top plate; 42, air storage tank; 43, spray pipe; 44, pulse solenoid valve; 45, through port; 46, sliding plate; 47, through groove; 48, carrying block; 49, blowing head; 410, hose; 411, top sliding groove; 412, top sliding block; 413, first transmission cavity; 414, synchronous gear; 415, synchronous pulley; 416, first synchronous belt; 417, first servo reduction motor; 418, rack; 419, blowing cover; 420, second transmission cavity; 421, driving pulley; 422, driven pulley; 423, idle pulley; 424, second synchronous belt; 425, side sliding groove; 426, side sliding block; 427, second servo reduction motor. Detailed Embodiment

[0022] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the utility model.

[0023] Embodiment 1:

[0024] Please refer to Figures 1-3 Figures 1-3 , the present utility model provides a technical solution: a dust removal device for a waste rock bin ore sample preparation system, including a cabinet 1 and a plurality of hinges 12. An inner cavity 11 is opened on one side inside the cabinet 1. A dust removal bin 2 is fixedly connected to the middle of the inner cavity 11. A cross plate 3 is fixedly connected to the position above the dust removal bin 2 in the inner cavity 11. A dust cleaning component 4 is arranged between the cross plate 3 and the dust removal bin 2 in the inner cavity 11. The top surface of the dust removal bin 2 is an open structure, and a plurality of dust removal filters 21 are fixedly connected inside the dust removal bin 2;

[0025] The dust cleaning component 4 includes a top plate 41 and an air storage tank 42. The top plate 41 is fixedly connected to the top surface of the dust removal bin 2. A blow head 49 is movably arranged on the top plate 41. The bottom end of the blow head 49 is fixedly connected and communicated with a blow hood 419. The blow hood 419 contacts the top surface of any one of the dust removal filters 21. The air storage tank 42 is fixedly connected to the bottom surface of the cross plate 3. A spray pipe 43 is fixedly connected and communicated with one side of the air storage tank 42. A hose 410 is fixedly connected and communicated between the spray pipe 43 and the blow head 49. A pulse solenoid valve 44 is fixedly connected and communicated with the top surface of the spray pipe 43. The dust cleaning component 4 uses the pulse reverse blowing method to blow and clean the dust removal filters 21 in reverse. A movable blow hood 419 is set to perform the pulse reverse blowing work. Dust removal work is carried out through the plurality of dust removal filters 21 provided. The blow hood 419 can move to any one of the dust removal filters 21 for spraying. In this way, when performing the pulse reverse blowing and cleaning work, the remaining dust removal filters 21 can continue to perform the dust removal work, realizing the effect of cleaning the ash without stopping the machine, which is more practical;

[0026] A centrifugal fan 31 is fixedly connected to the top surface of the cross plate 3. An air duct opening 32 is vertically opened on the cross plate 3. A flange air inlet 16 is fixedly connected to the middle of one side of the cabinet 1. A flange air outlet 17 is fixedly connected to the upper part of one side of the cabinet 1. The flange air inlet 16 is communicated with the dust removal bin 2. The flange air outlet 17 is communicated with the centrifugal fan 31. Under the action of the centrifugal fan 31, the dust-containing gas of the sample preparation equipment enters the dust removal bin 2 from the flange air inlet 16. After being blocked by the dust removal filters 21, most of the coarse-grained dust directly falls into the conical bottom shell 22. Under the negative pressure generated by the centrifugal fan 31, the fine-grained and low-density dust particles pass through the combined effects of Brownian diffusion and sieving, etc., so that the dust is adsorbed on the outer surface of the filter material of the dust removal filter. The purified gas is discharged from the flange air outlet 17 through the centrifugal fan 31.

[0027] Embodiment 2:

[0028] Please refer to Figures 1-5 Figures 1-5 , which is the second embodiment of the present utility model. Based on the previous embodiment, a through hole 45 is opened on the top plate 41. A sliding plate 46 is horizontally slidably connected in the through hole 45. A through groove 47 is vertically opened on the sliding plate 46. A carrying block 48 is horizontally slidably connected in the through groove 47. The blow head 49 is vertically sleeved at the center position of the carrying block 48.

[0029] On the top surface of the top plate 41, two top sliding grooves 411 are opened at positions on both sides of the through opening 45. At both ends of the top surface of the sliding plate 46, two top sliding blocks 412 are fixedly connected. The top sliding blocks 412 are slidably connected in the top sliding grooves 411. Inside the top plate 41, a first transmission cavity 413 is opened near one of the top sliding grooves 411.

[0030] Inside the first transmission cavity 413, a plurality of synchronous gears 414 are rotatably connected evenly. On the side wall of the top sliding block 412 close to the first transmission cavity 413, a rack 418 is fixedly connected. The rack 418 is meshed with the synchronous gear 414. At the rotating shaft end of each synchronous gear 414, two synchronous pulleys 415 are fixedly connected. On the synchronous pulleys 415 on adjacent two synchronous gears 414, a first synchronous belt 416 is sleeved. On one side of the top surface of the top plate 41, a first servo reduction motor 417 is fixedly connected. At the rotating shaft end of the first servo reduction motor 417, it is fixedly connected to the rotating shaft of the synchronous gear 414 in the middle. By driving the plurality of synchronous gears 414 to rotate through the first servo reduction motor 417, the sliding plate 46 is driven to move, realizing the horizontal movement of the blowing hood 419 in one direction.

[0031] Inside one of the top sliding blocks 412 and the sliding plate 46, a second transmission cavity 420 is opened. At one end of the second transmission cavity 420, a driving pulley 421 is rotatably connected. On both sides of the second transmission cavity 420, four driven pulleys 422 are rotatably connected. Inside the second transmission cavity 420, two idler pulleys 423 are also rotatably connected. On the driving pulley 421, the four driven pulleys 422 and the two idler pulleys 423, a second synchronous belt 424 is sleeved. On one side of the through groove 47, a side sliding groove 425 is opened. On the side wall of the carrying block 48, a side sliding block 426 is fixedly connected. The side sliding block 426 is horizontally slidably connected in the side sliding groove 425. The side sliding block 426 is fixedly connected to the second synchronous belt 424. On the top surface of the top sliding block 412, a second servo reduction motor 427 is fixedly connected. At the rotating shaft end of the second servo reduction motor 427, it is fixedly connected to the rotating shaft of the driving pulley 421. By driving the second synchronous belt 424 to move through the second servo reduction motor 427, the side sliding block 426 can be pulled to move, realizing the horizontal movement of the blowing hood 419 in another direction, so that the blowing hood 419 can be located on the top of any dust removal filter element 21.

[0032] On the side wall of the top surface of the inner cavity 11, a distribution box 18 is fixedly connected. At the bottom of the dust removal bin 2, a conical bottom shell 22 is fixedly connected and communicated. At the bottom surface of the conical bottom shell 22, a dust discharge pipe 23 is fixedly connected and communicated. On the dust discharge pipe 23, a butterfly valve 24 is fixedly connected and communicated. Inside the inner cavity 11, a dust storage drawer 15 is placed on the bottom surface. By opening the butterfly valve 24, the dust can be discharged into the dust storage drawer 15. At the opening of the inner cavity 11, on one side, the cabinet 1 is rotatably connected to three sealing doors 13 through a plurality of hinges 12. On the side wall of the sealing door 13, a buckle 14 is fixedly connected.

[0033] Embodiment 3:

[0034] Please refer to Figures 1-5, which is the third embodiment of the present utility model. This embodiment is based on the above two embodiments. When the present utility model is in use, the dust collection hood of the sample preparation device is connected to the flange air inlet 16. Under the action of the centrifugal fan 31, the dust-containing gas of the sample preparation device enters the dust removal chamber 2 from the flange air inlet 16. After being blocked by the dust removal filter element 21, most of the coarse particle dust directly falls into the conical bottom shell 22. Under the negative pressure generated by the centrifugal fan 31, the fine-grained and low-density dust particles, through the combined effects of Brownian diffusion and sieving, make the dust adsorb on the outer surface of the filter material of the dust removal filter element. The purified gas is discharged by the centrifugal fan 31 through the flange air outlet 17. When a certain dust removal filter element 21 needs to be cleaned, the spraying hood 419 moves to the top of this dust removal filter element 21, and the gas in the gas storage tank 42 is introduced into the spraying hood 419 through the pulse solenoid valve 44 to carry out the pulse reverse spraying and cleaning work. The remaining dust removal filter elements 21 can continue to carry out the dust removal work; the cleaning component 4 of the present utility model uses the pulse reverse spraying method to blow and clean the dust removal filter element 21, sets a movable spraying hood 419 to carry out the pulse reverse spraying work, and carries out the dust removal work through the arranged multiple dust removal filter elements 21. The spraying hood 419 can move to any dust removal filter element 21 for spraying. In this way, when carrying out the pulse reverse spraying and cleaning work, the remaining dust removal filter elements 21 can continue to carry out the dust removal work, realizing the effect of cleaning under the condition of non-stop operation, which is more practical.

Claims

1. A dust removal device for a waste rock bin material sample preparation system, comprising a cabinet (1) and a plurality of hinges (12), characterized in that: An inner cavity (11) is provided on one side of the cabinet (1), a dust removal bin (2) is fixedly connected to the middle of the inner cavity (11), a transverse plate (3) is fixedly connected to the inner cavity (11) at a position above the dust removal bin (2), a dust cleaning component (4) is arranged in the inner cavity (11) at a position between the transverse plate (3) and the dust removal bin (2), the top surface of the dust removal bin (2) is an open structure, and a plurality of dust removal filter elements (21) are fixedly connected to the inside of the dust removal bin (2); The dust cleaning component (4) includes a top plate (41) and an air storage tank (42), the top plate (41) is fixedly connected to the top surface of the dust removal bin (2), a blowing head (49) is movably arranged on the top plate (41), the bottom end of the blowing head (49) is fixedly connected to and connected to a blowing cover (419), the blowing cover (419) contacts the top surface of any dust removal filter element (21), the air storage tank (42) is fixedly connected to the bottom surface of the horizontal plate (3), one side of the air storage tank (42) is fixedly connected to and connected to a nozzle (43), the nozzle (43) and the blowing head (49) are fixedly connected and connected to a hose (410), and the top surface of the nozzle (43) is fixedly connected to and connected to a pulse solenoid valve (44); The top surface of the transverse plate (3) is fixedly connected to a centrifugal fan (31); an air duct opening (32) is vertically provided on the transverse plate (3); a flange air inlet (16) is fixedly connected to the middle of one side of the cabinet (1); and a flange air outlet (17) is fixedly connected to the upper part of one side of the cabinet (1); the flange air inlet (16) is connected to the dust removal bin (2), and the flange air outlet (17) is connected to the centrifugal fan (31).

2. The dust removal device of the waste rock bin material sample preparation system according to claim 1 is characterized by: The top plate (41) is provided with a through opening (45), the through opening (45) is horizontally slidably connected to a sliding plate (46), the sliding plate (46) is vertically provided with a through slot (47), the through slot (47) is horizontally slidably connected to a carrying block (48), and the blowing head (49) is vertically sleeved at the center of the carrying block (48).

3. The dust removal device of the waste rock bin material sample preparation system according to claim 2 is characterized by: The top surface of the top plate (41) is provided with two top sliding grooves (411) at both sides of the through opening (45); two top sliding blocks (412) are fixedly connected to the two ends of the top surface of the sliding plate (46); the top sliding blocks (412) are slidably connected in the top sliding grooves (411); and a first transmission cavity (413) is provided inside the top plate (41) near one of the top sliding grooves (411).

4. The dust removal device of the waste rock bin material sample preparation system according to claim 3 is characterized by: A plurality of synchronous gears (414) are connected and rotated evenly in the first transmission cavity (413); a rack (418) is fixedly connected to the side wall of the top slider (412) close to the first transmission cavity (413); the rack (418) is meshedly connected to the synchronous gear (414); two synchronous pulleys (415) are fixedly connected to the rotating shaft end of each synchronous gear (414); the first synchronous belt (416) is sleeved on the synchronous pulleys (415) on two adjacent synchronous gears (414); a first servo reduction motor (417) is fixedly connected to the top surface of the top plate (41) on one side; and the rotating shaft end of the first servo reduction motor (417) is fixedly connected to the rotating shaft of the synchronous gear (414) located in the middle.

5. The dust removal device of the waste rock bin material sample preparation system according to claim 3 is characterized by: A second transmission chamber (420) is provided inside one of the top sliders (412) and the sliding plate (46); one end of the second transmission chamber (420) is rotatably connected to a driving pulley (421); two sides of the second transmission chamber (420) are rotatably connected to four driven pulleys (422); the second transmission chamber (420) is also rotatably connected to two idler pulleys (423); the driving pulley (421), the four driven pulleys (422) and the two idler pulleys (423) are sleeved with a second A synchronous belt (424), a side slide groove (425) is provided on one side of the through groove (47), a side slider (426) is fixedly connected to the side wall of the carrying block (48), the side slider (426) is horizontally slidably connected in the side slide groove (425), the side slider (426) is fixedly connected to the second synchronous belt (424), the top surface of the top slider (412) is fixedly connected to the second servo reduction motor (427), and the rotating shaft end of the second servo reduction motor (427) is fixedly connected to the rotating shaft of the driving pulley (421).

6. The dust removal device of the waste rock bin material sample preparation system according to claim 1, characterized in that: The top side wall of the inner cavity (11) is fixedly connected to a distribution box (18); the bottom of the dust removal bin (2) is fixedly connected to and connected to a conical bottom shell (22); the bottom surface of the conical bottom shell (22) is fixedly connected to and connected to a dust exhaust pipe (23); the dust exhaust pipe (23) is fixedly connected to and connected to a butterfly valve (24); a dust storage drawer (15) is placed on the bottom surface of the inner cavity (11); the cabinet (1) is located at one side of the opening of the inner cavity (11) and is rotatably connected to three sealing doors (13) through multiple hinges (12); the side walls of the sealing doors (13) are fixedly connected to buckles (14).