Efficient horizontal stirrer

Abstract

The utility model provides an efficient horizontal stirrer, which belongs to the technical field of mechanical engineering and comprises a stirring platform, a supporting bracket fixedly connected to the top of the stirring platform, a stirring hopper fixedly mounted at the top of the supporting bracket, and a collecting mechanism arranged in the middle of the top of the stirring platform, the scraping mechanism is arranged at the left end of the inner cavity of the stirring hopper; the scraper is used for scraping residues on the inner wall of the stirring hopper; the feeding mechanism is arranged on the right side of the top of the stirring hopper, and the raw materials are fed into the stirring hopper according to a preset proportion and sequence. Through the arrangement of the scraping mechanism, the device can be provided with the hydraulic cylinder to drive the fixed disc through the power of the hydraulic cylinder in the using process, so that the rubber hanging plate on the fixed disc can move along the inner wall of the stirring hopper, and the rubber hanging plate can be tightly attached to the inner wall of the stirring hopper; therefore, residual materials adhered to the wall in the stirring process are effectively scraped off, and accumulation and caking of the materials are prevented.

Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical engineering, and particularly relates to an efficient horizontal mixer. Background Art

[0002] A horizontal mixer is a common industrial mixing device. Its characteristic is that the mixing shaft is horizontally placed and parallel to the long axis of the container. This design enables the mixer to provide a uniform mixing effect when processing a large amount of materials, and is suitable for mixing, stirring, dispersing, and homogenizing tasks in various industrial production processes. Horizontal mixers are widely used in industries such as chemical engineering, pharmaceuticals, food, coatings, and cosmetics for material mixing and processing during the production process. When selecting a suitable horizontal mixer, factors such as the nature of the materials, mixing requirements, production scale, and budget need to be considered.

[0003] Currently, the existing horizontal mixers cannot scrape the residues attached to the inner wall of the mixing hopper, resulting in waste of materials. The residues will affect the mixing quality of the next batch of materials because the newly added materials may not be fully mixed with the residues. If chemical reactions or physical changes occur between the residues and the new materials, it may affect the quality of the final product. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an efficient horizontal mixer, aiming to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] An efficient horizontal mixer includes a mixing platform. A support bracket is fixedly connected to the top of the mixing platform, and a mixing hopper is fixedly installed on the top of the support bracket. It further includes: a collection mechanism, which is arranged at the middle position on the top of the mixing platform; a scraping mechanism, which is arranged at the left end of the inner cavity of the mixing hopper and is used to scrape the residues on the inner wall of the mixing hopper; a feeding mechanism, which is arranged on the right side of the top of the mixing hopper to feed raw materials into the mixing hopper according to a predetermined ratio and sequence; a water supply mechanism, which is arranged on the left side of the top of the mixing hopper to supply the required water to the mixing hopper; a mixing mechanism, which is arranged in the inner cavity of the mixing hopper to mix and homogenize the materials.

[0007] As a preferred scheme of the utility model, a hydraulic cylinder is fixedly installed on the left side of the inner cavity of the mixing hopper. A fixed disc is fixedly installed on the inner side of the hydraulic cylinder, and rubber scraping plates are fixedly connected to the outer surface of the fixed disc. The rubber scraping plates are movably connected to the mixing hopper.

[0008] As a preferred solution of the utility model, a fixed frame is fixedly installed on the right side of the top of the mixing hopper. The top of the inner side of the fixed frame is fixedly installed with a feeding chute, and the feeding chute penetrates through the mixing hopper and is fixedly connected thereto.

[0009] As a preferred solution of the utility model, a filtering box is fixedly installed on the left side of the top of the mixing hopper. The top of the filtering box penetrates through and is fixedly installed with a water pump. The back of the water pump and extending to the bottom of the mixing hopper is fixedly connected with a water inlet pipe.

[0010] As a preferred solution of the utility model, a collecting box is fixedly installed at the middle position of the top of the mixing platform. The left and right sides of the front of the collecting box are both movably connected with movable doors. The surface of the movable doors is fixedly installed with handrails. The bottom of the mixing hopper penetrates through and is fixedly connected with a discharging pipe. The discharging pipe is located above the collecting box. The front of the discharging pipe is fixedly installed with an electric valve.

[0011] As a preferred solution of the utility model, a control console is fixedly installed on the left side of the top of the mixing platform. The top of the front of the control console is fixedly installed with a display. The bottom of the front of the control console is fixedly connected with a control switch.

[0012] As a preferred solution of the utility model, a driving motor is fixedly installed on the right side of the mixing hopper. A support platform is fixedly installed on the right side of the top of the mixing platform. The driving motor is fixedly connected with the support platform. A fixed shaft is fixedly connected to the inner cavity of the mixing hopper. The output end of the driving motor is rigidly connected with a driving shaft. The driving shaft is sleeved and movably connected with the fixed shaft. A stirrer is fixedly installed on the outer surface of the driving shaft. The stirrer is movably connected with the mixing hopper.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] For this efficient horizontal mixer, by setting a scraping mechanism, it can effectively enable the device to have a hydraulic cylinder driving a fixed disc through its power during use, so that the rubber scraping plate on the fixed disc can move along the inner wall of the mixing hopper. The rubber scraping plate can closely fit the inner wall of the mixing hopper, thereby effectively scraping the residual materials adhered to the wall during the mixing process, preventing the accumulation and caking of materials, not only improving the operation efficiency and product quality of the mixer, but also reducing the maintenance cost and extending the service life of the equipment.

[0015] The efficient horizontal mixer, by setting up a water supply mechanism, can effectively enable the device to have a filter box during use for pre-treating the water entering the mixer to remove impurities and suspended matters in the water. The water pump is responsible for pumping the filtered water from the filter box into the mixing hopper, which not only ensures a stable and clean water source supply during the operation of the mixer, but also improves the mixing efficiency, protects the equipment, and ultimately helps to ensure the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. Among them:

[0017] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 is a side view of the overall structure of the present invention;

[0019] Figure 3 is a schematic diagram of the partial structure of the mixing hopper of the present invention;

[0020] Figure 4 is a sectional view of the structure of the mixing hopper of the present invention;

[0021] Figure 5 is a plan view of the partial structure of the mixing hopper of the present invention.

[0022] In the figure: 1, mixing platform; 2, scraping mechanism; 201, hydraulic cylinder; 202, fixed disc; 203, rubber scraping plate; 3, feeding mechanism; 301, fixed frame; 302, feeding trough; 4, water supply mechanism; 401, filter box; 402, water pump; 403, inlet pipe; 5, collection mechanism; 501, collection box; 502, movable door; 503, handrail; 504, discharge pipe; 505, electric valve; 6, mixing mechanism; 601, drive motor; 602, support platform; 603, fixed shaft; 604, drive shaft; 605, mixer; 7, mixing hopper; 8, control console; 9, display; 10, control switch; 11, support bracket. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] In order to make the above objects, features, and advantages of the present invention more obvious and understandable, the following will describe the specific embodiments of the present invention in detail with reference to the drawings of the specification.

[0024] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.

[0025] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation manner of the present utility model. The appearances of "in one embodiment" in different places in this specification do not all refer to the same embodiment, nor are they separate or selectively exclusive embodiments from other embodiments. Embodiment

[0026] Please refer to the figure Figures 1-5 , which is the first embodiment of the present utility model. This embodiment provides an efficient horizontal mixer, including a mixing platform 1. A support bracket 11 is fixedly connected to the top of the mixing platform 1. A mixing hopper 7 is fixedly installed at the top of the support bracket 11. It further includes: a collection mechanism 5, which is arranged at the middle position on the top of the mixing platform 1; a scraping mechanism 2, which is arranged at the left end of the inner cavity of the mixing hopper 7 and is used to scrape the residues on the inner wall of the mixing hopper 7; a feeding mechanism 3, which is arranged on the right side of the top of the mixing hopper 7 and feeds raw materials into the mixing hopper 7 according to a predetermined ratio and sequence; a water supply mechanism 4, which is arranged on the left side of the top of the mixing hopper 7 and is used to supply the required water to the mixing hopper 7; a mixing mechanism 6, which is arranged in the inner cavity of the mixing hopper 7 and is used to mix and homogenize the materials.

[0027] Specifically, a hydraulic cylinder 201 is fixedly installed on the left side of the inner cavity of the mixing hopper 7. A fixed disk 202 is fixedly installed inside the hydraulic cylinder 201. Rubber hanging plates 203 are fixedly connected to the outer surface of the fixed disk 202, and the rubber hanging plates 203 are movably connected to the mixing hopper 7.

[0028] Furthermore: The hydraulic cylinder 201 drives the fixed disk 202 and the rubber hanging plates 203 to move left and right on the inner wall of the mixing hopper 7, and the residues attached to the inner wall of the mixing hopper 7 are scraped off by the rubber hanging plates 203.

[0029] Specifically, a fixed frame 301 is fixedly installed on the right side of the top of the mixing hopper 7. A feeding trough 302 is fixedly installed at the top inside the fixed frame 301, and the feeding trough 302 is fixedly connected to the mixing hopper 7 through it.

[0030] Further: The feeding chute 302 can be fixed and supported by the fixed frame 301. Through the setting of the feeding chute 302, raw materials are fed into the mixing hopper 7 according to a predetermined ratio and sequence. The feeding mechanism 3 needs to be able to accurately control the flow rate and speed of the raw materials to ensure the accurate proportion of the mixed materials and avoid excess or deficiency.

[0031] Specifically, a filter box 401 is fixedly installed on the left side of the top of the mixing hopper 7. The top of the filter box 401 penetrates and is fixedly installed with a water pump 402. The back of the water pump 402 and extending to the bottom of the mixing hopper 7 is fixedly connected with a water inlet pipe 403.

[0032] Further: Through the setting of the filter box 401, its internal filter screen can effectively filter water. Through the setting of the water pump 402, water from the outside can be pumped into the filter box 401 through the water inlet pipe 403, then filtered by the filter box 401, and then enter the mixing hopper 7.

[0033] Specifically, a collection box 501 is fixedly installed at the middle position of the top of the mixing platform 1. The left and right sides of the front of the collection box 501 are both movably connected with movable doors 502. The surface of the movable doors 502 is fixedly installed with handrails 503. The bottom of the mixing hopper 7 penetrates and is fixedly connected with a discharge pipe 504. The discharge pipe 504 is located above the collection box 501. The front of the discharge pipe 504 is fixedly installed with an electric valve 505.

[0034] Further: The collection box 501 can effectively collect the fully stirred mixture. Through the setting of the movable doors 502 and the handrails 503, it is convenient for the user to open and close the collection box 501 for further reprocessing of the mixture. After mixing is completed, the electric valve 505 is used to control the discharge pipe 504 to discharge the evenly stirred material into the collection box 501.

[0035] Specifically, a control console 8 is fixedly installed on the left side of the top of the mixing platform 1. The top of the front of the control console 8 is fixedly installed with a display 9. The bottom of the front of the control console 8 is fixedly connected with a control switch 10.

[0036] Further: By observing the setting of the display 9 of the control console 8, the mixing process is monitored, and the mixing speed and time are adjusted when necessary.

[0037] Specifically, a driving motor 601 is fixedly installed on the right side of the mixing hopper 7, and a support platform 602 is fixedly installed on the right side of the top of the mixing platform 1. The driving motor 601 is fixedly connected to the support platform 602. A fixed shaft 603 is fixedly connected to the inner cavity of the mixing hopper 7. The output end of the driving motor 601 is rigidly connected to a driving shaft 604. The driving shaft 604 is sleeved and movably connected to the fixed shaft 603. A stirrer 605 is fixedly installed on the outer surface of the driving shaft 604, and the stirrer 605 is movably connected to the mixing hopper 7.

[0038] Furthermore: The driving motor 601 generates a driving torque to drive the driving shaft 604 to rotate. The power is transmitted through the driving shaft 604 to drive the stirrer 605 to rotate, so that the stirrer 605 starts to rotate in the mixing hopper 7 for mixing.

[0039] Working principle:

[0040] During use, turn on the feeding mechanism 3, and feed the required raw materials into the mixing hopper 7 through the feeding trough 302 inside the fixed frame 301. Adjust the proportion and sequence of the raw materials to ensure the accuracy of the material combination. Start the water pump 402 to transport water through the water inlet pipe 403 into the filter tank 401. The water filtered by the filter tank 401 enters the mixing hopper 7. Turn on the driving motor 601. The driving motor 601 drives through the driving shaft 604, so that the stirrer 605 starts to rotate in the mixing hopper 7 for mixing. Adjust the hydraulic cylinder 201 and its fixed rubber hanging plate 203 to effectively mix and remove the residues on the inner wall. Monitor the mixing process through the display 9 of the console 8. Adjust the mixing speed and time if necessary. After mixing is completed, use the electric valve 505 to control the discharge pipe 504 to discharge the evenly mixed material into the collection box 501. Open the movable door 502 on the collection box 501 to facilitate removing the material from the collection box 501 or further processing. Turn off all operations, cut off the power supply, clean the mixing hopper 7, the feeding trough 302 and the surrounding equipment to ensure that there is no residue accumulation. Regularly check each moving part of the mixer to ensure smooth operation and long-term durability of the machine.

[0041] In summary: The hydraulic cylinder 201, fixed disk 202, and rubber scraping plate 203 contained within the scraping mechanism 2 enable the equipment to have the hydraulic cylinder 201 drive the fixed disk 202 through its power during use, such that the rubber scraping plate 203 on the fixed disk 202 can move along the inner wall of the mixing hopper 7. The rubber scraping plate 203 can closely adhere to the inner wall of the mixing hopper 7, thereby effectively scraping the residual materials adhering to the wall during the mixing process, preventing the accumulation and caking of materials. This not only improves the operating efficiency and product quality of the mixer but also reduces the maintenance cost and extends the service life of the equipment. The filter box 401, water pump 402, and water inlet pipe 403 contained within the water supply mechanism 4 enable the equipment to have the filter box 401 for pre-treating the water entering the mixer to remove impurities and suspended substances in the water, and the water pump 402 is responsible for pumping the filtered water from the filter box 401 into the mixing hopper 7. This not only ensures a stable and clean water source supply during the operation of the mixer but also improves the mixing efficiency, protects the equipment, and ultimately helps to ensure the quality of the product.

Claims

1. A high-efficiency horizontal mixer, characterized in that: The invention comprises a stirring platform (1), the top of which is fixedly connected to a supporting frame (11), the top of which is fixedly mounted a stirring bucket (7), and further comprises: A collecting mechanism (5), wherein the collecting mechanism (5) is arranged at a middle position on the top of the stirring platform (1); A scraping mechanism (2), the scraping mechanism (2) being arranged at the left end of the inner cavity of the stirring bucket (7) and being used to scrape away residues on the inner wall of the stirring bucket (7); A feeding mechanism (3), the feeding mechanism (3) being arranged on the right side of the top of the stirring bucket (7) and feeding the raw materials into the stirring bucket (7) in a predetermined proportion and sequence; A water supply mechanism (4), the water supply mechanism (4) being arranged on the left side of the top of the stirring bucket (7) and being used to supply required water into the stirring bucket (7); A stirring mechanism (6), wherein the stirring mechanism (6) is arranged in the inner cavity of the stirring bucket (7) and is used to mix and homogenize materials.

2. A high-efficiency horizontal mixer according to claim 1, characterized in that: A hydraulic cylinder (201) is fixedly mounted on the left side of the inner cavity of the mixing bucket (7), a fixed disc (202) is fixedly mounted on the inner side of the hydraulic cylinder (201), and a rubber hanging plate (203) is fixedly connected to the outer surface of the fixed disc (202), and the rubber hanging plate (203) is movably connected to the mixing bucket (7).

3. A high-efficiency horizontal mixer according to claim 1, characterized in that: A fixed frame (301) is fixedly installed on the right side of the top of the stirring bucket (7), and a feed trough (302) is fixedly installed on the top of the inner side of the fixed frame (301), and the feed trough (302) is fixedly connected to the stirring bucket (7) through it.

4. A high-efficiency horizontal mixer according to claim 1, characterized in that: A filter box (401) is fixedly installed on the left side of the top of the mixing bucket (7), a water pump (402) penetrates and is fixedly installed on the top of the filter box (401), and a water inlet pipe (403) is fixedly connected to the back of the water pump (402) and extends to the bottom of the mixing bucket (7).

5. A high-efficiency horizontal mixer according to claim 1, characterized in that: A collecting box (501) is fixedly installed in the middle position of the top of the mixing platform (1), and movable doors (502) are movably connected to the left and right sides of the front of the collecting box (501), and handrails (503) are fixedly installed on the surface of the movable door (502). A discharge pipe (504) passes through and is fixedly connected to the bottom of the mixing bucket (7), and the discharge pipe (504) is located above the collecting box (501), and an electric valve (505) is fixedly installed on the front of the discharge pipe (504).

6. A high-efficiency horizontal mixer according to claim 1, characterized in that: A control console (8) is fixedly mounted on the left side of the top of the stirring platform (1), a display (9) is fixedly mounted on the top of the front of the control console (8), and a control switch (10) is fixedly connected to the bottom of the front of the control console (8).

7. A high-efficiency horizontal mixer according to claim 1, characterized in that: A driving motor (601) is fixedly mounted on the right side of the stirring bucket (7), a supporting platform (602) is fixedly mounted on the right side of the top of the stirring platform (1), the driving motor (601) is fixedly connected to the supporting platform (602), the inner cavity of the stirring bucket (7) is fixedly connected to a fixed shaft (603), the output end of the driving motor (601) is rigidly connected to a driving shaft (604), the driving shaft (604) and the fixed shaft (603) are sleeved and movably connected, and a stirrer (605) is fixedly mounted on the outer surface of the driving shaft (604), and the stirrer (605) is movably connected to the stirring bucket (7).

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