Dye stirring device

By designing a dye agitator device with drive, stirring and cleaning components, the problems of uneven mixing of dye agents and cleaning of residual substances are solved, and the dye quality and product stability are improved.

CN222918544UActive Publication Date: 2025-05-30ZHEJIANG YUEXIN PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202421828279.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-30
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

During the dyeing process, uneven mixing of dyeing agents may lead to color differences or spot problems, while residual substances need to be thoroughly cleaned to ensure dyeing quality and product stability.

Method used

A dye-agent stirring device is designed, including driving the stirring tank to rotate, combining the stirring unit and the lifting unit for dye mixing, and cleaning components for cleaning the inner wall of the stirring tank.

Benefits of technology

The uniform mixing of dyes and effective cleaning of the inner wall of the stirred tank are achieved, which avoids residual substance contamination and ensures the dyeing quality and product stability of each batch of textiles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of printing and dyeing devices, and particularly relates to a dye stirring device which comprises a frame body, a stirring kettle is arranged in the frame body, a driving assembly is arranged at the bottom of the stirring kettle, and the driving assembly is used for driving the stirring kettle to rotate. A stirring assembly and a cleaning assembly are arranged in the stirring kettle, a lifting assembly is arranged on the stirring assembly, and the stirring assembly is matched with the lifting assembly and used for mixing a dye in the stirring kettle; the cleaning assembly is used for cleaning the inner wall of the stirring kettle. The driving assembly is arranged to drive the stirring kettle to rotate, and is matched with the stirring assembly and the lifting assembly to uniformly stir and mix a dye in the stirring kettle, so that the stirring effect is better; and the rotating stirring kettle is matched with the cleaning assembly to clean the inner wall of the stirring kettle, so that the cleaning effect is better, and residual substances are prevented from polluting the next batch of dye to be mixed, thereby ensuring the dyeing quality of each batch of textiles and the stability of products.
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Description

Technical Field

[0001] The utility model belongs to the technical field of printing and dyeing devices, and relates to a dye stirring device. Background Art

[0002] Printing and dyeing, also known as dyeing and finishing, refers to a series of technical processes for processing textiles, including pretreatment, dyeing, printing, and final finishing. In the dyeing stage, to ensure color consistency and quality, various dyes and auxiliaries must be used, and these components need to be evenly mixed. If the mixing is uneven, problems such as color differences or spots may occur on the fabric.

[0003] In addition, after each dyeing is completed, the equipment (such as a stirring kettle) used to mix these dyes needs to be thoroughly cleaned to prevent residual substances from contaminating the next batch of dyes, thereby ensuring the dyeing quality and product stability of each batch of textiles.

[0004] In view of this, the present utility model is proposed. Content of the Utility Model

[0005] The present utility model hopes to provide a dye stirring device, and the specific scheme is as follows:

[0006] A dye stirring device includes a frame body. A stirring kettle is arranged inside the frame body. A driving component is arranged at the bottom of the stirring kettle, and the driving component is used to drive the stirring kettle to rotate; a stirring component and a cleaning component are arranged inside the stirring kettle. A lifting component is arranged on the stirring component, and the stirring component cooperates with the lifting component to mix the dyes in the stirring kettle; the cleaning component is used to clean the inner wall of the stirring kettle.

[0007] The driving component includes a driving part. A rotating shaft is arranged on one side of the driving part, and a bearing is arranged on the rotating shaft, and the bearing is connected to the stirring kettle.

[0008] A support plate is arranged on the frame body. The stirring component includes a plurality of vertical rods. The plurality of vertical rods penetrate through the support plate and are arranged inside the stirring kettle. First connecting blocks and second connecting blocks are respectively arranged at both ends of the vertical rods. The first connecting blocks are arranged inside the stirring kettle, the second connecting blocks are arranged above the support plate, and a plurality of blades are arranged on the first connecting blocks.

[0009] The lifting component includes a lifting motor arranged on the support plate. A lifting rod is arranged at one end of the lifting motor, and the lifting rod is fixedly connected to the second connecting block.

[0010] Cleaning components are arranged on both sides of the stirring kettle.

[0011] A support plate is provided on the frame body. The cleaning assembly includes a water inlet pipe which penetrates through the support plate and is arranged in the stirring kettle. A number of branch pipes are provided on the water inlet pipe. A number of water outlet holes are provided on both the water inlet pipe and the number of branch pipes.

[0012] A scraper is provided on one side of the branch pipe. The scraper is in a triangular pyramid structure and is arranged in cooperation with the inner wall of the stirring kettle.

[0013] A booster pump is provided on the water inlet pipe.

[0014] A support plate is provided on the frame body. A liquid inlet pipe penetrates through the support plate, and a part of the liquid inlet pipe is arranged in the stirring kettle. A number of dye tanks are provided on the liquid inlet pipe. A valve is provided between the dye tank and the liquid inlet pipe.

[0015] A support plate is provided on the frame body. A liquid outlet pipe penetrates through the support plate, and a part of the liquid outlet pipe is arranged in the stirring kettle and extends to the bottom of the stirring kettle. A liquid extraction pump is provided on the liquid outlet pipe.

[0016] The beneficial effects of the present utility model are as follows:

[0017] In this application, by setting a driving assembly to drive the stirring kettle to rotate, cooperating with a stirring assembly and a lifting assembly to stir and mix the dye in the stirring kettle evenly, the stirring effect is better; and the rotating stirring kettle cooperates with a cleaning assembly to clean the inner wall of the stirring kettle, the cleaning effect is better, avoiding the residual substances from polluting the dye to be mixed in the next batch, thereby ensuring the dyeing quality of each batch of textiles and the stability of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of a dye stirring device of the present utility model;

[0019] Figure 2 is a partial structural diagram of a dye stirring device of the present utility model;

[0020] Wherein the reference numerals: 1, frame body; 2, stirring kettle; 3, driving assembly; 31, driving member; 32, rotating shaft; 33, bearing; 41, vertical rod; 42, first connecting block; 43, second connecting block; 44, blade; 51, water inlet pipe; 511, booster pump; 52, branch pipe; 53, water outlet hole; 54, scraper; 6, lifting assembly; 61, lifting motor; 62, lifting rod; 7, support plate; 8, liquid inlet pipe; 81, dye tank; 82, valve; 9, liquid outlet pipe; 91, liquid extraction pump. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following further explains the present utility model in conjunction with the specific embodiments.

[0022] In the following description, all concepts related to the directions (or orientations) of up, down, left, right, front, and back are in reference to the position state of the figure being described, aiming to facilitate public understanding. Therefore, they should not be construed as special limitations on the technical solutions provided by the present utility model.

[0023] As Figure 1 and Figure 2 shown, a dye stirring device includes a frame body 1. A stirring kettle 2 is arranged inside the frame body 1. A driving assembly 3 is arranged at the bottom of the stirring kettle 2, and the driving assembly 3 is used to drive the stirring kettle 2 to rotate; a stirring assembly and a cleaning assembly are arranged inside the stirring kettle 2. A lifting assembly 6 is arranged on the stirring assembly. The stirring assembly cooperates with the lifting assembly 6 to mix the dye inside the stirring kettle 2; the cleaning assembly is used to clean the inner wall of the stirring kettle 2.

[0024] The driving assembly 3 includes a driving member 31 (generally a rotating motor). A rotating shaft 32 is arranged on one side of the driving member 31, and a bearing 33 is arranged on the rotating shaft 32. The bearing 33 is connected to the stirring kettle 2. A support plate 7 is arranged on the frame body 1. The stirring assembly includes a plurality of vertical rods 41. The plurality of vertical rods 41 penetrate through the support plate 7 and are arranged inside the stirring kettle 2. First connecting blocks 42 and second connecting blocks 43 are respectively arranged at both ends of the vertical rod 41. The first connecting block 42 is arranged inside the stirring kettle 2, and the second connecting block 43 is arranged above the support plate 7. A plurality of blades 44 are arranged on the first connecting block 42. The lifting assembly 6 includes a lifting motor 61 arranged on the support plate 7. A lifting rod 62 is arranged at one end of the lifting motor 61, and the lifting rod 62 is fixedly connected to the second connecting block 43 (the support plate 7 can provide a certain degree of stability to avoid affecting the use of the water inlet pipe 51, the liquid inlet pipe 8, the liquid outlet pipe 9, and the blades 44 when the stirring kettle 2 rotates).

[0025] Cleaning assemblies are arranged on both sides of the stirring kettle 2. Specifically, a support plate 7 is arranged on the frame body 1. The cleaning assembly includes a water inlet pipe 51. The water inlet pipe 51 penetrates through the support plate 7 and is arranged inside the stirring kettle 2. A plurality of branch pipes 52 are arranged on the water inlet pipe 51. A plurality of water outlet holes 53 are arranged on both the water inlet pipe 51 and the plurality of branch pipes 52. A scraping plate 54 is arranged on one side of the branch pipe 52. The scraping plate 54 is in a triangular pyramid structure, and the scraping plate 54 is arranged in cooperation with the inner wall of the stirring kettle 2. The scraping plate 54 can scrape the dye adhered to the inner wall of the stirring kettle 2 when mixing and stirring the dye, increasing the stirring effect, reducing dye waste, and can better clean the inner wall of the stirring kettle 2 during cleaning. A booster pump 511 is arranged on the water inlet pipe 51 for discharging clean water into the stirring kettle 2 through the water inlet pipe 51 and the booster pump 511.

[0026] A support plate 7 is provided on the frame body 1. A liquid inlet pipe 8 penetrates through the support plate 7, and a part of the liquid inlet pipe 8 is arranged inside the stirring kettle 2. A number of dye tanks 81 are provided on the liquid inlet pipe 8, and a valve 82 is provided between the dye tank 81 and the liquid inlet pipe 8. A support plate 7 is provided on the frame body 1. A liquid outlet pipe 9 penetrates through the support plate 7, and a part of the liquid outlet pipe 9 is arranged inside the stirring kettle 2 and extends to the bottom of the stirring kettle 2. A liquid extraction pump 91 is provided on the liquid outlet pipe 9, which is used to extract the printed and dyed dye after mixing in the stirring kettle 2, and can also be used to extract the waste water after cleaning the stirring kettle 2.

[0027] The working principle is as follows:

[0028] First, open the valve 82 between the dye tank 81 and the liquid inlet pipe 8, and after transporting the printed and dyed dye to be mixed into the stirring kettle 2, close the valve 82. Then, drive the driving member 31 to drive the stirring kettle 2 to rotate. At this time, the dye is mixed and stirred through the blades 44 on the liquid inlet pipe 8, liquid outlet pipe 9, water inlet pipe 51, branch pipe 52, scraping plate 54, vertical rod 41 and the first connecting block 42 that penetrate through the support plate 7. At the same time, drive the lifting motor 61, and the lifting rod 62 of the lifting motor 61 will drive the vertical rod 41 and the blades 44 to move up and down, making the stirring of the dye more uniform. After stirring for a period of time, turn off the driving member 31 and turn on the liquid extraction pump 91 to extract the printed and dyed dye after mixing through the liquid outlet pipe 9.

[0029] After that, open the booster pump 511 on the water inlet pipes 51 on both sides of the stirring kettle 2, and transport the clean water into the stirring kettle 2 through the water inlet pipe 51, branch pipe 52 and water outlet holes 53. Continue to rotate the stirring kettle 2, and scrape off the dye adhered to the inner wall of the stirring kettle 2 through the scraping plate 54 to avoid the residual substances from polluting the dye to be mixed in the next batch. After cleaning for a period of time, stop the rotation of the stirring kettle 2, and use the liquid extraction pump 91 to extract the waste liquid after cleaning in the stirring kettle 2, and then continue with the mixing of the dye in the next batch.

[0030] In this application, by setting the driving component 3 to drive the stirring kettle 2 to rotate, cooperating with the stirring component and the lifting component 6 to stir and mix the dye in the stirring kettle 2 evenly, the stirring effect is better; and the rotating stirring kettle 2 cooperates with the cleaning component to clean the inner wall of the stirring kettle 2, and the cleaning effect is better, avoiding the residual substances from polluting the dye to be mixed in the next batch, thereby ensuring the dyeing quality of each batch of textiles and the stability of the product.

[0031] The above content is a further detailed description of the provided technical solution in combination with the preferred implementation manner of this patent. It cannot be determined that the specific implementation of the present invention is only limited to the above descriptions. For those of ordinary skill in the technical field to which this patent belongs, without departing from the concept of this patent, several simple deductions or substitutions can still be made, and all should be regarded as belonging to the protection scope of this patent.

Claims

1. A dye stirring device, characterized in that: It comprises a frame, wherein a stirring kettle is arranged inside the frame, a driving assembly is arranged at the bottom of the stirring kettle, and the driving assembly is used to drive the stirring kettle to rotate; a stirring assembly and a cleaning assembly are arranged inside the stirring kettle, a lifting assembly is arranged on the stirring assembly, and the stirring assembly cooperates with the lifting assembly to mix the dye in the stirring kettle; the cleaning assembly is used to clean the inner wall of the stirring kettle.

2. A dye stirring device as claimed in claim 1, characterized in that: The driving assembly comprises a driving member, one side of which is provided with a rotating shaft, the rotating shaft is provided with a bearing, and the bearing is connected to the stirring kettle.

3. A dye stirring device as claimed in claim 1, characterized in that: A support plate is provided on the frame, and the stirring assembly includes a plurality of vertical rods, and the plurality of vertical rods penetrate the support plate and are arranged in the stirring tank. A first connecting block and a second connecting block are respectively provided at both ends of the vertical rods, the first connecting block is arranged in the stirring tank, the second connecting block is arranged above the support plate, and the first connecting block is provided with a plurality of blades.

4. A dye stirring device as claimed in claim 3, characterized in that: The lifting assembly comprises a lifting motor arranged on the support plate, one end of the lifting motor is provided with a lifting rod, and the lifting rod is fixedly connected to the second connecting block.

5. A dye stirring device as claimed in claim 1, characterized in that: Cleaning components are provided on both sides of the stirring kettle.

6. A dye stirring device as claimed in claim 5, characterized in that: A support plate is arranged on the frame, and the cleaning component comprises a water inlet pipe, which passes through the support plate and is arranged in the stirring kettle. A plurality of branch pipes are arranged on the water inlet pipe, and a plurality of water outlet holes are arranged on the water inlet pipe and the branch pipes.

7. A dye stirring device as claimed in claim 6, characterized in that: A scraper is provided on one side of the branch pipe. The scraper is in a triangular cone structure and is matched with the inner wall of the stirring kettle.

8. A dye stirring device as claimed in claim 6, characterized in that: A booster pump is provided on the water inlet pipe.

9. A dye stirring device as claimed in claim 1, characterized in that: The frame is provided with a support plate, a liquid inlet pipe runs through the support plate, and the liquid inlet pipe is partially arranged in the stirring kettle. A plurality of dye tanks are arranged on the liquid inlet pipe, and a valve is arranged between the dye tank and the liquid inlet pipe.

10. A dye stirring device as claimed in claim 1, characterized in that: The frame is provided with a support plate, a liquid outlet pipe is passed through the support plate, and the liquid outlet pipe is partially arranged in the stirring tank and extends to the bottom of the stirring tank, and a liquid pump is provided on the liquid outlet pipe.