Metering type color master batch mixing machine with grinding function

Abstract

The utility model relates to the technical field of color master batch mixing machines, and discloses a metering type color master batch mixing machine with a grinding function, which comprises a batching box, the bottom of the batching box is fixedly connected with one end of a transmission box, and the top of the other end of the transmission box is fixedly connected with a feeding box. A grinding box is fixedly connected to the bottom of the transmission box, a metering assembly and a grinding assembly are arranged in the transmission box, the metering assembly comprises a motor, and the motor is fixedly installed in the transmission box. According to the metering type color master batch mixing machine with the grinding function, through cooperation of the motor and the threaded rod, accurate metering of materials is achieved, the accuracy and consistency of color master batch matching are ensured, the product quality is improved, the integrated grinding assembly can directly grind the materials in the mixing process, the independent grinding step is omitted, and the working efficiency is improved. The production efficiency and the equipment utilization rate are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of color masterbatch mixers, and particularly relates to a metering color masterbatch mixer with a grinding function. Background Technique

[0002] A metering color masterbatch mixer, also often referred to as a color masterbatch machine, a color masterbatch metering machine or a color masterbatch mixer, is an efficient and precise device widely used in fields such as chemistry, pharmaceuticals, coatings and plastic processing. Its main function is to mix different types of pigments, additives and other materials in a certain proportion to make color masterbatch for subsequent processing and use in the production process. With the progress of technology and the development of industrial automation, the metering color masterbatch mixer is constantly upgraded to meet the higher requirements of the market for production efficiency and product quality.

[0003] Under this background, a metering color masterbatch mixer with a grinding function has emerged. This device not only has the precise metering and efficient mixing functions of a traditional metering color masterbatch mixer, but also integrates grinding technology, which can directly grind larger particles of pigments or additives to the required fineness during the mixing process, thereby further improving the uniformity and stability of the color masterbatch.

[0004] However, in the current metering color masterbatch mixers, it is difficult to accurately meter the materials, and the accuracy and consistency of the color masterbatch ratio cannot be ensured, which reduces the product quality. The integrated grinding component cannot directly grind the materials during the mixing process, increasing a separate grinding step and reducing the production efficiency and equipment utilization rate. In view of this, we propose a metering color masterbatch mixer with a grinding function. Content of the Utility Model

[0005] The purpose of the utility model is to provide a metering color masterbatch mixer with a grinding function to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A metering color masterbatch mixer with a grinding function, including a batching tank, one end of the batching tank is fixedly connected to one end of a transmission tank, the top of the other end of the transmission tank is fixedly connected to a feeding tank, the bottom of the transmission tank is fixedly connected to a grinding tank, a metering component and a grinding component are arranged inside the transmission tank, and the metering component includes:

[0007] A motor, the motor is fixedly installed inside the transmission tank, one end of the motor is fixedly connected to a transmission pipe, and the bottom end of the batching tank is fixedly connected to a batching port;

[0008] A threaded rod, the output end of the motor is fixedly connected to the threaded rod, and one end of the batching port away from the batching tank is fixedly connected to the transmission pipe;

[0009] A baffle plate, and the end of the conveying pipe away from the motor is fixedly connected with the baffle plate.

[0010] Preferably, the grinding assembly includes a top drive gear, a transmission belt is connected to the outside of the top drive gear, one end of the transmission belt away from the top drive gear is connected to a bottom drive gear, a lateral drive rod is fixedly connected to the inside of the bottom drive gear, one end of the lateral drive rod is fixedly connected to a lateral bevel gear, the lateral bevel gear meshes with a forward bevel gear, a forward drive rod is fixedly connected to the inside of the forward bevel gear, and a grinding tool is fixedly connected to one side of the forward drive rod.

[0011] Preferably, the circular cross-sections of the conveying pipe, the threaded rod, and the top drive gear are coaxial. Various pigments and additives are put into the mixing tank according to a preset ratio. These materials then enter the conveying pipe through the feeding port. At this time, the motor starts and drives the threaded rod to rotate. The rotation of the threaded rod causes the materials in the feeding port connected to it to be quantitatively pushed to the other end of the conveying pipe, that is, the baffle plate. In this process, by controlling the rotation speed of the motor and the pitch of the threaded rod, the conveying amount of the materials can be accurately controlled to achieve the metering function.

[0012] Preferably, one end of the lateral drive rod away from the lateral bevel gear is rotatably connected to the inside of the grinding box, and one end of the forward drive rod away from the forward bevel gear is rotatably connected to the inside of the grinding box. The materials enter the grinding box for grinding treatment. The operation of the grinding assembly depends on the rotation of the top drive gear, and this gear drives the bottom drive gear to rotate synchronously through the transmission belt.

[0013] Preferably, one end of the threaded rod is fixedly connected to the top drive gear, and the end of the threaded rod away from the output end of the motor is rotatably connected to the inside of the transmission box. The bottom drive gear further drives the lateral drive rod and the lateral bevel gear to rotate. The lateral bevel gear meshes with the forward bevel gear, thereby transmitting the rotational motion to the forward drive rod. The forward drive rod drives the grinding tool to rotate and grind the materials. Since the circular cross-sections of the forward bevel gear, the forward drive rod, and the grinding tool are coaxial, the stability and consistency during the grinding process are ensured.

[0014] Preferably, the circular cross-sections of the forward bevel gear, the forward drive rod, and the grinding tool are coaxial. To ensure the grinding efficiency and accuracy, the circular cross-sections of the conveying pipe, the threaded rod, and the top drive gear are also designed to be coaxial. This can reduce energy loss and vibration and improve the overall working efficiency. In addition, one ends of the lateral drive rod and the forward drive rod away from their respective bevel gears are rotatably connected to the inside of the grinding box. This design not only ensures the stability of the transmission but also facilitates the maintenance and replacement of the grinding tool.

[0015] Compared with the prior art, the utility model provides a metering type color masterbatch mixer with a grinding function, which has the following beneficial effects:

[0016] 1. For the metering type color masterbatch mixer with a grinding function, through the arranged grinding assembly, in cooperation with the top transmission gear, transmission belt, bottom transmission gear, lateral transmission rod, lateral bevel gear, positive bevel gear, positive transmission rod and grinding tool, the integrated grinding assembly can directly grind the materials during the mixing process, eliminating the separate grinding step, and improving the production efficiency and equipment utilization rate.

[0017] 2. For the metering type color masterbatch mixer with a grinding function, through the arranged metering assembly, in cooperation with the motor, transmission pipe, batching port, threaded rod and baffle plate, the cooperation of the motor and the threaded rod realizes the accurate metering of the materials, ensuring the accuracy and consistency of the color masterbatch ratio and improving the product quality. Description of the Drawings

[0018] Figure 1 It is a schematic diagram of the right view and top view of the overall structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the right view, top view and partial structure sectional view of the utility model;

[0020] Figure 3 For the utility model Figure 2 The enlarged structure schematic diagram of area A in it;

[0021] Figure 4 It is a schematic diagram of the top view of the overall structure of the utility model;

[0022] Figure 5 It is a schematic diagram of the top view and partial structure sectional view of the utility model;

[0023] Figure 6 For the utility model Figure 5 The enlarged structure schematic diagram of area B in it.

[0024] In the figure: 1. Batching box; 2. Feeding box; 3. Transmission box; 4. Grinding box; 5. Metering assembly; 501. Motor; 502. Transmission pipe; 503. Batching port; 504. Threaded rod; 505. Baffle plate; 6. Grinding assembly; 601. Top transmission gear; 602. Transmission belt; 603. Bottom transmission gear; 604. Lateral transmission rod; 605. Lateral bevel gear; 606. Positive bevel gear; 607. Positive transmission rod; 608. Grinding tool. Detailed Embodiment

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figures 1-6 The utility model provides a technical solution: a metering masterbatch mixer with a grinding function, comprising a batching box 1, one end of a transmission box 3 is fixedly connected to the bottom of the batching box 1, the other end of the transmission box 3 is fixedly connected to a feed box 2, the bottom of the transmission box 3 is fixedly connected to a grinding box 4, and a metering component 5 and a grinding component 6 are arranged inside the transmission box 3.

[0027] In one embodiment of the utility model, a motor 501 is fixedly installed inside the transmission box 3, one end of the motor 501 is fixedly connected to a transmission pipe 502, the bottom end of the batching box 1 is fixedly connected to a batching port 503, the output end of the motor 501 is fixedly connected to a threaded rod 504, the end of the batching port 503 away from the batching box 1 is fixedly connected to the transmission pipe 502, and the end of the transmission pipe 502 away from the motor 501 is fixedly connected to a baffle 505.

[0028] In one embodiment of the present utility model, the grinding assembly 6 includes a top transmission gear 601, the outer side of the top transmission gear 601 is transmission-connected with a transmission belt 602, one end of the transmission belt 602 away from the top transmission gear 601 is transmission-connected with a bottom transmission gear 603, the inner side of the bottom transmission gear 603 is fixedly connected with a lateral transmission rod 604, one end of the lateral transmission rod 604 is fixedly connected with a lateral bevel gear 605, the lateral bevel gear 605 is meshed with a forward bevel gear 606, the inner side of the forward bevel gear 606 is fixedly connected with a forward transmission rod 607, and one side of the forward transmission rod 607 is fixedly connected A grinding tool 608 is connected, and the circular cross-sections of the transmission tube 502, the threaded rod 504 and the top transmission gear 601 are coaxial, one end of the lateral transmission rod 604 away from the lateral bevel gear 605 is rotatably connected to the inner side of the grinding box 4, one end of the forward transmission rod 607 away from the forward bevel gear 606 is rotatably connected to the inner side of the grinding box 4, one end of the threaded rod 504 is fixedly connected to the top transmission gear 601, one end of the threaded rod 504 away from the output end of the motor 501 is rotatably connected to the inner side of the transmission box 3, and the circular cross-sections of the forward bevel gear 606, the forward transmission rod 607 and the grinding tool 608 are coaxial.

[0029] Working principle: The raw materials enter the batching box 1 through the feeding box 2. At the bottom of the batching box 1, there is a batching port 503, which is connected to the transmission pipe 502 to ensure that the raw materials can smoothly enter the transmission system. Next, the motor 501 starts, and its output end drives the threaded rod 504 to rotate. The rotation of the threaded rod 504, through the structure inside the transmission pipe 502, extracts a fixed amount of raw materials from the batching port 503 and conveys them downward along the transmission pipe 502. In this process, the metering of the raw materials is precisely controlled by the rotation speed of the motor 501 and the geometric characteristics of the threaded rod 504, ensuring that the amount of raw materials transmitted each time is constant. When the raw materials reach the end of the transmission pipe 502, they will encounter the baffle 505, which may be a temporary storage area for the raw materials or the starting point for further transmission. However, the specific details are not clear, but it can be inferred that the baffle 505 plays a role in regulating or controlling the flow of the raw materials. At the same time, the grinding assembly 6 also starts to work. The motor 501 not only drives the threaded rod 504 but also drives the top transmission gear 601 to rotate. The rotation of the top transmission gear 601 is transmitted to the bottom transmission gear 603 through the transmission belt 602, thereby driving the lateral transmission rod 604 and the lateral bevel gear 605 to rotate. The lateral bevel gear 605 meshes with the forward bevel gear 606, transmitting the rotational motion to the forward transmission rod 607, and finally driving the grinding tool 608 to rotate. The rotation of the grinding tool 608 grinds the raw materials entering the grinding box 4 to refine their particle size to meet the requirements of subsequent processing or use. Since the circular cross-sections of the forward bevel gear 606, the forward transmission rod 607, and the grinding tool 608 are coaxial, it ensures the stability and efficiency of the rotational motion. In addition, the coaxial design of the circular cross-sections of the transmission pipe 502, the threaded rod 504, and the top transmission gear 601 not only improves the compactness and stability of the structure but also reduces the energy loss during power transmission, improving the overall working efficiency. This color masterbatch mixer realizes the quantitative supply and fine grinding of the color masterbatch through an accurate metering system and an efficient grinding system, providing a high-quality raw material basis for subsequent mixing or processing.

[0030] The above has generally described the present utility model in detail. However, based on the present utility model, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, modifications or improvements made without departing from the spirit of the present utility model are within the protection scope of the present utility model.

Claims

1. A metering masterbatch mixer with a grinding function, comprising a batching box (1), wherein the bottom of the batching box (1) is fixedly connected to one end of a transmission box (3), the top of the other end of the transmission box (3) is fixedly connected to a feed box (2), the bottom of the transmission box (3) is fixedly connected to a grinding box (4), and a metering component (5) and a grinding component (6) are arranged inside the transmission box (3), characterized in that: The metering component (5) comprises: A motor (501), wherein the motor (501) is fixedly installed inside the transmission box (3), one end of the motor (501) is fixedly connected to a transmission pipe (502), and the bottom end of the batching box (1) is fixedly connected to a batching port (503); A threaded rod (504), the output end of the motor (501) being fixedly connected to the threaded rod (504), and the end of the batching port (503) away from the batching box (1) being fixedly connected to the transmission pipe (502); A baffle (505) is fixedly connected to one end of the transmission tube (502) away from the motor (501).

2. The metering masterbatch mixer with grinding function according to claim 1, characterized in that: The grinding assembly (6) comprises a top transmission gear (601), the outer side of the top transmission gear (601) is transmission-connected with a transmission belt (602), one end of the transmission belt (602) away from the top transmission gear (601) is transmission-connected with a bottom transmission gear (603), the inner side of the bottom transmission gear (603) is fixedly connected with a lateral transmission rod (604), one end of the lateral transmission rod (604) is fixedly connected with a lateral bevel gear (605), the lateral bevel gear (605) is meshed with a forward bevel gear (606), the inner side of the forward bevel gear (606) is fixedly connected with a forward transmission rod (607), and one side of the forward transmission rod (607) is fixedly connected with a grinding tool (608).

3. The metering masterbatch mixer with grinding function according to claim 2, characterized in that: The circular cross-sections of the transmission tube (502), the threaded rod (504) and the top transmission gear (601) are coaxial.

4. The metering masterbatch mixer with grinding function according to claim 2, characterized in that: One end of the lateral transmission rod (604) away from the lateral bevel gear (605) is rotatably connected to the inner side of the grinding box (4), and one end of the forward transmission rod (607) away from the forward bevel gear (606) is rotatably connected to the inner side of the grinding box (4).

5. The metering masterbatch mixer with grinding function according to claim 2, characterized in that: One end of the threaded rod (504) is fixedly connected to the top transmission gear (601), and one end of the threaded rod (504) away from the output end of the motor (501) is rotatably connected to the inner side of the transmission box (3).

6. The metering masterbatch mixer with grinding function according to claim 2, characterized in that: The circular cross-sections of the forward bevel gear (606), the forward transmission rod (607) and the grinding tool (608) are coaxial.

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