Diluting device for demulsifier production

Abstract

The utility model discloses a dilution device for demulsifying agent production, which comprises a dilution tank, a dilution structure and material distribution structures, a worker firstly pours a demulsifying agent into the dilution tank from a first feed port arranged at the upper end of a sealing cover, and then puts water or other dilution solutions into each material distribution tank through a second feed port respectively; after the scale change and the electronic scale are used for weighing and the gram number is determined, the valve switch arranged at the upper end of the feeding pipe is rotated, the valve switch drives the ball valve to rotate, water or other diluting solutions flow into the diluting tank from the feeding pipe, the vibrator is started, and the water or the other diluting solutions flow into the diluting tank. The vibrating device vibrates the wall hung in the material distributing tank and the feeding pipe and residual water or other dilution solutions, the water or other dilution solutions fall into the dilution tank after being vibrated, the servo motor is started, and liquid in the dilution tank is stirred.

Description

Technical Field

[0001] The utility model relates to the technical field of demulsifier dilution, in particular to a dilution device for demulsifier production. Background Technique

[0002] A demulsifier is a surfactant that can destroy emulsions. The demulsifier mainly destroys the emulsion by partially replacing the function of the stable film. It is used as a dehydrating agent to remove the water in crude oil and heavy oil, so that the water content meets the requirements; it can be used in oil wells to reduce the viscosity of crude oil and prevent the oil wells from being blocked. It is obtained by polymerizing fatty alcohol, propylene oxide and ethylene oxide. It is easily soluble in water, a light yellow or milky white viscous liquid. It has a soapy smell. The freezing point is 25 - 40 °C. The hydroxyl value is ≤ 60 mg potassium hydroxide / g, and the aqueous solution is milky white. A dilution device is needed to dilute it during the production of the demulsifier.

[0003] However, for the existing dilution device for demulsifier production, workers need to prepare the dilution materials in advance, weigh them with an electronic scale or a measuring cup, and then carry out dilution. Most of them are manually diluted and stirred, which requires a lot of labor and time, and the work efficiency is low. Therefore, the technical personnel in this field provide a dilution device for demulsifier production to solve the problems raised in the above background technique. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a dilution device for demulsifier production to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] A dilution device for demulsifier production, including a dilution tank, a dilution structure and a material distribution structure. It is characterized in that a support plate is arranged at the bottom end of the dilution tank, support legs are arranged at the four corners of the bottom end face of the support plate, scale tables are arranged on the front and rear end faces of the outer side wall of the dilution tank, observation windows are arranged on both the left and right sides of the scale tables, a dilution structure is arranged inside the dilution tank, a sealing cover is arranged on the upper end face of the dilution tank, the sealing cover is threadedly connected with the dilution tank, and a material distribution structure is arranged on the upper end of the sealing cover.

[0007] As a further scheme of the utility model: an installation block is arranged at the center position of the upper end face of the sealing cover, connecting plates are arranged on both the left and right side walls of the installation block, a feeding pipe penetrates through the center position of the upper end of each connecting plate, a bearing plate is arranged on the upper end face of the feeding pipe, a pair of support columns are arranged between the bearing plate and each connecting plate, valve sleeves are arranged on the outer side walls of the feeding pipes, valve switches are arranged on the upper ends of the valve sleeves, ball valves are arranged on the rear end faces of the valve switches, and the ball valves are movably connected with the inner side walls of the feeding pipes.

[0008] As a further solution of the utility model: weighing devices are arranged at the upper ends of the side walls of the bearing plates, a material distribution tank is arranged at the center position of the upper end surface of each bearing plate, a scale is arranged on the outer side wall of each material distribution tank, a vibrator is arranged on the upper end surface of the mounting block, and a first feed inlet is arranged on the right side of the upper end surface of the sealing cover.

[0009] As a further solution of the utility model: an outlet is arranged at the upper end of the outer side wall of the dilution tank, a bottom plate is arranged at the bottom end inside the dilution tank, a servo motor is arranged at the leftmost side of the bottom end of the bottom plate, a speed reducer is arranged on the left side of the servo motor, a first transmission rod is arranged between the speed reducer and the servo motor, a first bevel gear is arranged on the left end surface of the first transmission rod, a second bevel gear is arranged at the bottom of the first bevel gear, a second transmission rod is arranged at the upper end of the second bevel gear, the second transmission rod is sleeved and connected with the bottom plate, a plurality of connecting flanges are fixedly connected to the upper end of the outer side wall of the second transmission rod, and the connecting flanges are arranged at equal intervals. A plurality of pulp plates are arranged at the upper ends of the connecting flanges, and the pulp plates are arranged at equal intervals.

[0010] As a further solution of the utility model: the first bevel gear and the second bevel gear are vertically arranged and meshed with each other.

[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows: First, the demulsifier is poured into the interior of the dilution tank from the first feed port provided at the upper end of the sealing cover by the staff. Subsequently, water or other dilution solutions are respectively placed in each sub-tank through the second feed port, weighed by the scale variable and the electronic scale. After determining the grams, by rotating the valve switch provided at the upper end of the feed pipe, the valve switch drives the ball valve to rotate, and water or other dilution solutions flow from the feed pipe into the dilution tank. Start the vibrator to vibrate the water or other dilution solutions adhering to the inner walls of the sub-tank and the feed pipe and the residues. After being vibrated, the water or other dilution solutions all fall into the interior of the dilution tank. Start the servo motor, and the servo motor drives the reducer and drives the first bevel gear to rotate through the first transmission rod. The first bevel gear is vertically arranged with the second bevel gear, and the first bevel gear meshes with the second bevel gear, so as to drive the second bevel gear to rotate. The second bevel gear drives the second transmission rod provided at the upper end to rotate, so as to drive each paddle to rotate and stir the liquid in the dilution tank. After dilution is completed, it flows out through the discharge port. During the dilution and stirring process, it can be observed externally through the observation window and the scale table. Because the present utility model is provided with a dilution structure, it can replace manual stirring and dilution, and can also adjust the dilution ratio and stirring time by adjusting the rotation speed of the servo motor to ensure the production of demulsifiers that meet the requirements. Because it is provided with a sub-tank structure, the grams of demulsifier dilution can be respectively controlled through two sub-tanks, which is convenient for proportioning and avoids waste of raw materials, which is beneficial to resource conservation. And through the vibrator, the resources remaining on the side wall can be vibrated, increasing the accuracy of the grams and saving resources. The present utility model relates to a dilution device for demulsifier production. The present utility model is simply and reasonably designed in structure and is convenient and fast to operate. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a schematic structural diagram of a dilution device for demulsifier production.

[0013] Figure 2 It is a schematic structural diagram of the dilution tank in a dilution device for demulsifier production.

[0014] Figure 3 It is a schematic structural diagram of the sub-tank structure in a dilution device for demulsifier production.

[0015] Figure 4 It is a schematic cross-sectional structural diagram of the dilution tank in a dilution device for demulsifier production.

[0016] In the figure: 1 - support leg, 2 - support plate, 3 - dilution tank, 4 - discharge port, 5 - sealing cover, 6 - observation window, 7 - scale, 8 - first feed inlet, 9 - connecting plate, 10 - feed pipe, 11 - support column, 12 - second feed inlet, 13 - valve sleeve, 14 - valve switch, 15 - mounting block, 16 - vibrator, 17 - bearing plate, 18 - weighing device, 19 - distribution tank, 20 - pulp board, 21 - servo motor, 22 - first transmission rod, 23 - reducer, 24 - first bevel gear, 25 - second bevel gear, 26 - second transmission rod, 27 - connecting flange, 28 - bottom plate. Detailed implementation manners

[0017] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners. In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance. In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "provided with", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0018] Please refer to Figures 1 to 4, in the embodiment of the present utility model, a dilution device for demulsifier production includes support legs 1, a support plate 2, a dilution tank 3, a discharge port 4, a sealing cover 5, an observation window 6, a scale 7, a first feed port 8, a connecting plate 9, a feed pipe 10, a support column 11, a second feed port 12, a valve sleeve 13, a valve switch 14, a mounting block 15, a vibrator 16, a bearing plate 17, a weighing device 18, a distribution tank 19, a pulp plate 20, a servo motor 21, a first transmission rod 22, a speed reducer 23, a first bevel gear 24, a second bevel gear 25, a second transmission rod 26, a connecting flange 27, and a bottom plate 28; a support plate 2 is provided at the bottom end of the dilution tank 3, support legs 1 are provided at the four corners of the bottom end face of the support plate 2, scales 7 are provided on the front and rear end faces of the outer side wall of the dilution tank 3, observation windows 6 are provided on both the left and right sides of the scale 7, a dilution structure is provided inside the dilution tank 3, a sealing cover 5 is provided on the upper end face of the dilution tank 3, the sealing cover 5 is threadedly connected to the dilution tank 3, a distribution structure is provided on the upper end of the sealing cover 5, a mounting block 15 is provided at the center position of the upper end face of the sealing cover 5, connecting plates 9 are provided on both the left and right side walls of the mounting block 15, a feed pipe 10 is connected through the center position of the upper end of each connecting plate 9, a bearing plate 17 is provided on the upper end face of the feed pipe 10, and a pair of support columns 11 are provided between the bearing plate 17 and the connecting plate 9; valve sleeves 13 are provided on the outer side walls of the feed pipes 10, valve switches 14 are provided on the upper ends of the valve sleeves 13, ball valves are provided on the rear end faces of the valve switches 14, and the ball valves are movably connected to the inner side walls of the feed pipes 10; weighing devices 18 are provided on the upper side walls of the bearing plates 17, distribution tanks 19 are provided at the center positions of the upper end faces of the bearing plates 17, scales 7 are provided on the outer side walls of the distribution tanks 19, a vibrator 16 is provided on the upper end face of the mounting block 15, a first feed port 8 is provided on the right side of the upper end face of the sealing cover 5; a discharge port 4 is provided on the upper side wall of the dilution tank 3; a bottom plate 28 is provided at the bottom end inside the dilution tank 3, a servo motor 21 is provided at the leftmost side of the bottom end of the bottom plate 28, a speed reducer 23 is provided on the left side of the servo motor 21, a first transmission rod 22 is provided between the speed reducer 23 and the servo motor 21, a first bevel gear 24 is provided on the left end face of the first transmission rod 22, a second bevel gear 25 is provided at the bottom of the first bevel gear 24; a second transmission rod 26 is provided on the upper end of the second bevel gear 25, the second transmission rod 26 is sleeved and connected to the bottom plate 28, a plurality of connecting flanges 27 are fixedly connected to the upper outer side wall of the second transmission rod 26, and the connecting flanges 27 are arranged at equal intervals. A plurality of pulp plates 20 are provided on the upper ends of the connecting flanges 27, and the pulp plates 20 are arranged at equal intervals. The first bevel gear 24 and the second bevel gear 25 are vertically arranged and meshed with each other.

[0019] The working principle of the present utility model is as follows: First, the demulsifier is poured into the interior of the dilution tank from the first feed port provided at the upper end of the sealing cover by the staff. Subsequently, water or other dilution solutions are respectively placed in each sub-tank through the second feed port, weighed by the scale variable and the electronic scale. After determining the grams, by rotating the valve switch provided at the upper end of the feed pipe, the valve switch drives the ball valve to rotate, and water or other dilution solutions flow into the dilution tank from the feed pipe. Then, the vibrator is started to vibrate the water or other dilution solutions adhering to the inner walls of the sub-tank and the feed pipe and the residues. After being vibrated, the water or other dilution solutions all fall into the interior of the dilution tank. Then, the servo motor is started. The servo motor drives the reducer and the first bevel gear to rotate through the first transmission rod. The first bevel gear is vertically arranged with the second bevel gear, and the first bevel gear meshes with the second bevel gear, which can drive the second bevel gear to rotate. The second bevel gear drives the second transmission rod provided at the upper end to rotate, which can drive each paddle to rotate and stir the liquid in the dilution tank. After dilution is completed, it can flow out through the discharge port. During the dilution and stirring process, it can be observed externally through the observation window and the scale table. Since the present utility model is provided with a dilution structure, it can replace manual stirring and dilution, and can also adjust the dilution ratio and stirring time by adjusting the rotation speed of the servo motor to ensure the production of demulsifier meeting the requirements. Since it is provided with a sub-tank structure, the grams of demulsifier dilution can be respectively controlled through the two sub-tanks, which is convenient for proportioning and avoids waste of raw materials, being beneficial to saving resources. And through the vibrator, the resources remaining on the side wall can be vibrated, increasing the accuracy of grams and saving resources. The present utility model relates to a dilution device for demulsifier production. The present utility model is simply and reasonably designed in structure and is convenient and fast to operate.

[0020] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, in any aspect, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, it is intended to embrace all changes falling within the meaning and scope of the equivalent elements of the claims in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0021] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A dilution device for demulsifier production, comprising a dilution tank (3), a dilution structure and a material distribution structure, characterized in that: The bottom end of the dilution tank (3) is provided with a support plate (2), and the four corners of the bottom end surface of the support plate (2) are provided with support legs (1). The front and rear end surfaces of the outer wall of the dilution tank (3) are provided with scales (7), and the left and right sides of the scale (7) are provided with observation windows (6). The dilution tank (3) is provided with a dilution structure inside, and the upper end surface of the dilution tank (3) is provided with a sealing cover (5), which is threadedly connected to the dilution tank (3), and the upper end of the sealing cover (5) is provided with a material distribution structure; The material distribution structure comprises a first material feed port (8), a connecting plate (9), a feeding pipe (10), a supporting column (11), a second material feed port (12), a valve sleeve (13), a valve switch (14), a mounting block (15), a vibrator (16), a bearing plate (17), a weighing device (18), and a material distribution tank (19), and a mounting block (15) is arranged at the center of the upper end surface of the sealing cover (5); The outer wall of the feeding pipe (10) is provided with a valve sleeve (13), the upper end of the valve sleeve (13) is provided with a valve switch (14), the rear end surface of the valve switch (14) is provided with a ball valve, and the ball valve is movably connected to the inner wall of the feeding pipe (10); The dilution structure comprises a discharge port (4), a pulp plate (20), a servo motor (21), a first transmission rod (22), a reducer (23), a first bevel gear (24), a second bevel gear (25), a second transmission rod (26), a connecting flange (27), and a bottom plate (28); the discharge port (4) is arranged at the upper end of the outer side wall of the dilution tank (3).

2. A dilution device for demulsifier production according to claim 1, characterized in that: The left and right side walls of the mounting block (15) are both provided with connecting plates (9), a feeding pipe (10) is connected through the center position of the upper end of the connecting plate (9), a bearing plate (17) is provided on the upper end surface of the feeding pipe (10), and a pair of supporting columns (11) are provided between the bearing plate (17) and the connecting plate (9).

3. A dilution device for demulsifier production according to claim 1, characterized in that: The upper end of the side wall of the carrying plate (17) is provided with a weighing device (18), the center position of the upper end surface of the carrying plate (17) is provided with a material distribution tank (19), the outer wall of the material distribution tank (19) is provided with a scale (7), the upper end surface of the mounting block (15) is provided with a vibrator (16), and the right side of the upper end surface of the sealing cover (5) is provided with a first feed port (8).

4. A dilution device for demulsifier production according to claim 1, characterized in that: A bottom plate (28) is arranged at the bottom end of the dilution tank (3), a servo motor (21) is arranged at the leftmost side of the bottom end of the bottom plate (28), a reducer (23) is arranged on the left side of the servo motor (21), a first transmission rod (22) is arranged between the reducer (23) and the servo motor (21), a first bevel gear (24) is arranged on the left end face of the first transmission rod (22), and a second bevel gear (25) is arranged at the bottom end of the first bevel gear (24).

5. A dilution device for demulsifier production according to claim 4, characterized in that: A second transmission rod (26) is arranged at the upper end of the second bevel gear (25), and the second transmission rod (26) is sleeved and connected to the bottom plate (28). A plurality of connecting flanges (27) are fixedly connected to the upper end of the outer wall of the second transmission rod (26), and the connecting flanges (27) are arranged at equal intervals. A plurality of paddle plates (20) are arranged at the upper ends of the connecting flanges (27), and the paddle plates (20) are arranged at equal intervals.

6. A dilution device for demulsifier production according to claim 4, characterized in that: The first bevel gear (24) and the second bevel gear (25) are arranged vertically, and the first bevel gear (24) and the second bevel gear (25) are meshed.

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