Die head and scraper adjusting mechanism

Abstract

A die head and scraper adjusting mechanism comprises a dial indicator, a fixing plate, an adjusting screw, a sliding table fixing block, a manual adjusting sliding table, a die head and an adjusting block, one side of the fixing plate is connected with the adjusting block through the adjusting screw, the front end of the adjusting block is connected with the manual adjusting sliding table through the sliding table fixing block, and the die head capable of moving in the length direction of the manual adjusting sliding table is arranged on the manual adjusting sliding table; the die head adjusting device is suitable for die heads or scrapers of different sizes, and the dial indicator on the fixed plate can accurately read the up-down adjusting amount of the die head and monitor the adjusting amount of the die head in real time.

Description

Technical Field

[0001] The utility model relates to the technical field of solar photovoltaics, in particular to a die head and a squeegee adjusting mechanism. Background Art

[0002] A solar cell is a device that directly converts light energy into electrical energy through the photovoltaic effect or a photochemical reaction. The working principle of this photovoltaic effect solar cell is that when sunlight shines on the semiconductor p-n junction region, it will excite the formation of hole-electron pairs. Under the action of the p-n junction electric field, the excitons are first separated into electrons and holes and transported to the cathode and anode respectively. The photo-generated holes flow to the p region, and the photo-generated electrons flow to the n region. Connecting the circuit forms an electric current.

[0003] The development of solar technology has roughly gone through three stages: The first generation of solar cells mainly refers to single-crystalline and polycrystalline silicon solar cells, and their photoelectric conversion efficiencies in the laboratory have reached 25% and 20.4% respectively; the second generation of solar cells mainly includes amorphous silicon thin-film cells and polycrystalline silicon thin-film cells. The third generation of solar cells mainly refers to some new concept cells with high conversion efficiencies, such as perovskite solar cells, which are solar cells that use perovskite-type organometallic halide semiconductors as light-absorbing materials.

[0004] The preparation of perovskite solar cells includes links such as raw material processing, functional layer preparation, and assembly. Among them, during the functional layer preparation process, the perovskite material will form a light-absorbing layer and an electrolyte layer after the coating process. The quality of the coating process will directly affect the quality of the perovskite solar cell. Generally, the coating process can only adjust specific die heads or squeegees and the adjustment is complex. On the other hand, it is difficult to control and monitor the adjustment amount of the die head or squeegee in the coating process.

[0005] Based on the above problems, it is proposed to design a die head and a squeegee adjusting mechanism, which has simple adjustment, the adjustment amount can be controlled and monitored in real time, and it can be applied to a variety of die heads or squeegees. Summary of the Invention

[0006] The utility model aims to overcome the defects in the above-mentioned prior art and provides a die head and a squeegee adjusting mechanism, which is suitable for different die heads or squeegees, and the adjustment amount of the die head or squeegee can be controlled and monitored.

[0007] To achieve the above object, the technical solution adopted by the present utility model is as follows: A die head and a scraper adjusting mechanism, including a micrometer, a fixing plate, an adjusting screw, a slide table fixing block, a hand-adjustable slide table, a die head and an adjusting block. One side of the fixing plate is connected to the adjusting block through the adjusting screw. The front end of the adjusting block is connected to the hand-adjustable slide table through the slide table fixing block. A die head capable of moving along the length direction of the hand-adjustable slide table is arranged on the hand-adjustable slide table. A micrometer is installed on the other side of the fixing plate, and the bottom of the measuring head of the micrometer abuts against the top of the slide table fixing block.

[0008] As a preferred embodiment of the present utility model, it includes an adjusting handle and a lead screw seat. The adjusting screw is fixedly installed on the fixing plate through the lead screw seat, and an adjusting handle is fixedly installed at the top of the adjusting screw.

[0009] As a preferred embodiment of the present utility model, the number of the adjusting screws is 2, and the adjusting screws are arranged symmetrically left and right on the fixing plate.

[0010] As a preferred embodiment of the present utility model, the number of the micrometers is 2. The micrometers are located at the front end of the adjusting screws and are arranged away from the adjusting screws, and the micrometers are arranged symmetrically left and right on the fixing plate.

[0011] As a preferred embodiment of the present utility model, a fixing plate notch is formed on the fixing plate. The fixing plate notch is located between the two micrometers, and one side of the fixing plate away from the die head is fixed.

[0012] As a preferred embodiment of the present utility model, the hand-adjustable slide table includes a raised slide rail, a slider and a fastener. A raised portion is formed on the slide rail, notches are formed on both sides of the raised portion, a notch matching the raised portion is formed on the slider, and the fastener vertically passes through the slider to realize the positioning of the slider on the slide rail.

[0013] As a preferred embodiment of the present utility model, the die head can be replaced with a scraper.

[0014] As a preferred embodiment of the present utility model, the width of the die head is between 13 - 100 mm.

[0015] As a preferred embodiment of the present utility model, one side of the die head is fixedly installed on the slider through a bolt.

[0016] As a preferred embodiment of the present utility model, the length dimension of the slide table fixing block is smaller than the length dimension of the fixing plate.

[0017] The beneficial effects of the present utility model are:

[0018] 1. The utility model realizes the up-and-down movement of the die head or the scraper by rotating the adjustment handle, and realizes the left-and-right movement of the die head or the scraper by moving the slider, which is convenient and fast to adjust.

[0019] 2. The utility model is suitable for die heads or scrapers of different sizes. The dial indicator on the fixed plate can accurately read the up-and-down adjustment amount of the die head and monitor the adjustment amount of the die head in real time.

[0020] 3. The double adjustment screw and the dial indicator of the utility model are beneficial to stably adjust the up-and-down movement of the die head. At the same time, one dial indicator can calibrate the other dial indicator to ensure the accuracy of the adjustment amount value when the die head moves up and down, and also ensure the horizontality when the die head moves left and right. Description of the Drawings

[0021] Figure 1 is a schematic structural view of the utility model;

[0022] Figure 2 is the front view of the utility model;

[0023] Figure 3 is the side view of the utility model;

[0024] In the figure, reference numerals: adjustment handle 1, dial indicator 2, fixed plate 3, adjustment screw 4, slide table fixing block 5, hand-adjustable slide table 6, die head 7, adjustment block 8, lead screw seat 9, fixed plate notch 31, slide rail 61, slider 62, fastener 63, convex part 611, notch 612, notch 621. Detailed Embodiment

[0025] The following will describe in detail the embodiments of the present utility model with reference to the drawings.

[0026] As Figures 1-3 shown, a die head and scraper adjustment mechanism includes an adjustment handle 1, a dial indicator 2, a fixed plate 3, an adjustment screw 4, a slide table fixing block 5, a hand-adjustable slide table 6, a die head 7, an adjustment block 8, and a lead screw seat 9. The adjustment screw 4 is installed on the fixed plate 3 through the lead screw seat 9. The top of the adjustment screw 4 is also fixedly installed with an adjustment handle 1. One side of the fixed plate 3 is connected to the adjustment block 8 through the adjustment screw 4. The front end of the adjustment block 8 is connected to the hand-adjustable slide table 6 through the slide table fixing block 5. A die head 7 that can move along the length direction of the hand-adjustable slide table 6 is arranged on the hand-adjustable slide table 6. A dial indicator 2 is installed on the other side of the fixed plate 3. The bottom of the measuring head of the dial indicator 2 abuts against the top of the slide table fixing block 5.

[0027] Actual operation: Rotate the adjustment handle 1. The adjustment screw rod 4 connected to the adjustment handle 1 drives the adjustment block 8 to move up and down. The slide table fixing block 5 connected to the adjustment block 8 also moves up and down, thereby driving the up and down movement of the die head 7. The adjustment amount of the above up and down movement can be measured in real time by the dial indicator 2 installed on the fixed plate 3. That is, when the bottom of the probe of the dial indicator 2 abuts against the top of the slide table fixing block 5, the adjustment amount of the up and down movement of the die head 7 will be displayed on the dial indicator 2. Further, a hand-adjustable slide table 6 is also provided between the slide table fixing block 5 and the die head 7. The die head 7 can move along the length direction of the hand-adjustable slide table 6 to adjust the left and right position of the die head 7.

[0028] On the fixed plate 3 of the present utility model, a lead screw seat 9 is installed. The adjustment screw rod 4 is installed on the lead screw seat 9. The adjustment handle 1 is installed at the top of the adjustment screw rod 4. The lower end of the adjustment screw rod 4 is installed with an adjustment block 8. By rotating the adjustment handle 1 to control the up and down movement of the adjustment screw rod 4, the slide table fixing block 5 installed on the adjustment block 8 also moves up and down, and the die head 7 can also be adjusted up and down, thereby controlling the adjustment amount of the up and down movement of the die head 7. At the same time, the adjustment amount of the up and down adjustment of the die head 7 is measured by the dial indicator 2 at the front end of the fixed plate 3, which can monitor the movement of the die head 7 in real time, improve the adjustment accuracy and adjustment efficiency of the die head 7. Further, the hand-adjustable slide table 6 installed on the slide table fixing block 5 can realize the left and right movement of the die head 7, which is beneficial to the efficient progress of the coating process. The whole mechanism has a simple and compact structure and is also convenient to operate.

[0029] The number of the adjustment screw rods 4 is 2. The threads on the adjustment screw rods 4 can be ordinary threads, or trapezoidal threads, rectangular threads, etc. that are adapted to the lead screw seat 9 and the adjustment block 8. The adjustment screw rods 4 are arranged symmetrically left and right on the fixed plate 3.

[0030] The number of the dial indicators 2 is 2. The dial indicators 2 are located at the front end of the adjustment screw rod 4 and are arranged away from the adjustment screw rod 4. That is, the dial indicator 2 on the same side as the adjustment screw rod 4 is located outside the adjustment screw rod 4, avoiding interference between the movement of the adjustment handle 1 on the adjustment screw rod 4 and the dial indicator 2. The dial indicators 2 are arranged symmetrically left and right on the fixed plate 3.

[0031] Specifically, the setting of the double adjustment screw rods 4 and the dial indicators 2 is beneficial to stably adjust the up and down movement of the die head 7. At the same time, one of the dial indicators 2 can calibrate the other dial indicator 2 to ensure the accuracy of the adjustment amount value when the die head 7 moves up and down, and also ensure the level when the die head 7 moves left and right.

[0032] The manually-adjustable sliding table 6 includes a raised slide rail 61, a slider 62, and a fastener 63. A raised portion 611 is formed on the slide rail 61, and notches 612 are formed on both sides of the raised portion. The notches 612 facilitate the quick entry of the notch 621 of the slider into the raised portion 611. A notch 621 that mates with the raised portion 611 is formed on the slider 62, and the fastener 63 vertically passes through the slider 62 to position the slider 62 on the slide rail 61.

[0033] A fixing plate notch 31 is formed on the fixing plate 3. The fixing plate notch 31 is located between two dial indicators 2. The setting of the fixing plate notch 31 facilitates the locking of the fastener 63 and avoids interference between the fixing plate 3 and the fastener 63. The side of the fixing plate 3 away from the die head 7 is fixed.

[0034] The die heads 7 of the present utility model can all be replaced with scrapers, and the scrapers can also be adjusted vertically and horizontally with respect to the die heads 7.

[0035] The width of the die head 7 is between 13 - 100 mm. Correspondingly, the coating width that the die head 7 can achieve is also 13 - 100 mm. One side of the die head 7 is fixedly installed on the slider 62 by bolts.

[0036] The length dimension of the sliding table fixing block 5 is smaller than the length dimension of the fixing plate 3, which is beneficial for the fixing plate 3 to carry the sliding table fixing block 5.

[0037] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present utility model. Various modifications to these embodiments will be obvious to those skilled in the art. The general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present utility model. Therefore, the present utility model will not be limited to these embodiments shown herein, but rather will conform to the widest scope consistent with the principles and novel features disclosed herein.

[0038] Although terms such as adjusting handle 1, dial indicator 2, fixing plate 3, adjusting screw 4, sliding table fixing block 5, manually-adjustable sliding table 6, die head 7, adjusting block 8, screw rod seat 9, fixing plate notch 31, slide rail 61, slider 62, fastener 63, raised portion 611, notch 612, notch 621, etc. are used more frequently in this article, the possibility of using other terms is not excluded. These terms are only used to more conveniently describe and explain the essence of the present utility model. Interpreting them as any additional limitation is contrary to the spirit of the present utility model.

Claims

1. A die head and scraper adjustment mechanism, characterized in that: The invention comprises a micrometer (2), a fixed plate (3), an adjusting screw (4), a slide fixing block (5), a manually adjustable slide (6), a die head (7) and an adjusting block (8), wherein one side of the fixed plate (3) is connected to the adjusting block (8) via the adjusting screw (4), the front end of the adjusting block (8) is connected to the manually adjustable slide (6) via the slide fixing block (5), and the manually adjustable slide (6) is provided with a die head (7) which can move along the length direction of the manually adjustable slide (6); the micrometer (2) is installed on the other side of the fixed plate (3), and the bottom of the probe of the micrometer (2) abuts against the top of the slide fixing block (5).

2. A die head and scraper adjustment mechanism according to claim 1, characterized in that: It comprises an adjusting handle (1) and a screw seat (9), wherein the adjusting screw (4) is fixedly mounted on a fixing plate (3) via the screw seat (9), and the adjusting handle (1) is fixedly mounted on the top of the adjusting screw (4).

3. A die head and scraper adjustment mechanism according to claim 2, characterized in that: The number of the adjusting screws (4) is 2, and the adjusting screws (4) are arranged symmetrically on the fixing plate (3).

4. A die head and scraper adjustment mechanism according to claim 1, characterized in that: The number of the micrometers (2) is 2. The micrometers (2) are located at the front end of the adjusting screw (4) and are arranged away from the adjusting screw (4). The micrometers (2) are arranged symmetrically on the fixing plate (3).

5. A die head and scraper adjustment mechanism according to claim 4, characterized in that: A fixing plate notch (31) is formed on the fixing plate (3), and the fixing plate notch (31) is located between the two micrometers (2). The fixing plate (3) is fixed at a side away from the die head (7).

6. A die head and scraper adjustment mechanism according to claim 1, characterized in that: The manually adjustable slide (6) comprises a raised slide rail (61), a slider (62) and a fastener (63); a raised portion (611) is formed on the slide rail (61), notches (612) are formed on both sides of the raised portion, a notch (621) matching the raised portion (611) is formed on the slider (62), and the fastener (63) vertically passes through the slider (62) to achieve positioning of the slider (62) on the slide rail (61).

7. The die head and scraper adjustment mechanism according to claim 1, characterized in that: The die head (7) can be replaced by a scraper.

8. A die head and scraper adjustment mechanism according to claim 7, characterized in that: The width of the die head (7) is between 13 and 100 mm.

9. A die head and scraper adjustment mechanism according to claim 8, characterized in that: One side of the die head (7) is fixedly mounted on the slide block (62) by means of bolts.

10. The die head and scraper adjustment mechanism according to claim 1, characterized in that: The length dimension of the slide fixing block (5) is smaller than the length dimension of the fixing plate (3).

Images