Color sorter with powder blowing-out device

By designing a feed assembly with a blow-out device in a color sorter, the problem of powdered particles adhering to impurities is solved, and efficient screening and impurity removal of wheat or rice is achieved.

CN222919108UActive Publication Date: 2025-05-30HEFEI WUJIA ELECTROMECHANICAL EQUIP MFG CO LTD
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Patent Information

Application Number
CN202421797818.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-30
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

During the existing color sorting machine, powdered particles are prone to adhere to impurities during the wheat or rice screening process, which makes it difficult to distinguish the color sorting system and affects the screening effect.

Method used

A color sorter with a powder blowing device is designed to effectively remove powdery particles adhered to wheat or rice through the feeding component through the feeding structure, air outlet structure and air inlet structure. The material limiting structure is used to control the inflow of wheat or rice. The air outlet structure uses a centrifugal wind wheel to blow out powdered particles. The air inlet structure further separates powdered particles through impeller and inclined plate design.

Benefits of technology

By effectively removing powdered particles, the screening effect of the color sorter is improved, ensuring the correct separation of wheat or rice from impurities.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a color sorter with a powder blowing-out device, and relates to the technical field of grain screening equipment, the color sorter comprises a rack, a feeding bin, a color sorting system, a first discharging pipe and a second discharging pipe, the top of the rack is provided with the feeding bin used for feeding wheat or rice, the color sorting system is arranged below the feeding bin, and the second discharging pipe is arranged below the color sorting system. A first discharging pipe and a second discharging pipe are installed between the color sorting system and the machine frame, a discharging groove matched with the first discharging pipe and the second discharging pipe is formed in the machine frame, a feeding assembly is installed between the color sorting system and the feeding bin and comprises a material limiting structure, an air outlet structure and an air inlet structure, the material limiting structure is installed between the feeding bin and the color sorting system, and the air outlet structure is installed between the feeding bin and the color sorting system. Through the arrangement of the feeding assembly, wheat or rice is subjected to material limiting, powder blowing and powder sucking, and the inclined and stepped design of an inclined plate is combined, so that powdery particles existing in the wheat or rice are effectively removed, and the screening effect of the color sorter during use is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grain screening equipment, in particular to a color sorter with a powder blowing device. Background Technique

[0002] Color sorters are widely used in flour mills and rice mills, and can separate impurities by the different colors of wheat or rice and impurities.

[0003] When the existing color sorter is in use, there are powdery particles in wheat or rice, and these particles will adhere to impurities such as gravel and mildewed grains that need to be removed; when the color sorter separates impurities, these impurities with powdery particles adhered are not easily distinguished by the color selection system in the color sorter, thus affecting the screening effect of the color sorter.

[0004] Therefore, we propose a color sorter with a powder blowing device. Content of the Utility Model

[0005] The purpose of the utility model is to provide a color sorter with a powder blowing device to solve the problems put forward in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A color sorter with a powder blowing device, comprising: a frame, a feeding bin, a color selection system, a first discharge pipe and a second discharge pipe. A feeding bin for feeding wheat or rice is arranged at the top of the frame. A color selection system is arranged below the feeding bin. A first discharge pipe and a second discharge pipe are installed between the color selection system and the frame. Discharge grooves matching with the first discharge pipe and the second discharge pipe are formed on the frame. An inlet component is installed between the color selection system and the feeding bin. The inlet component comprises a material limiting structure, an air outlet structure and an air inlet structure;

[0007] The material limiting structure is installed between the feeding bin and the color selection system, and is used for the wheat or rice in the feeding bin to flow into the color selection system for screening;

[0008] The air outlet structure is installed on one side of the material limiting structure and is used for discharging the powdery particles adhered to the wheat or rice;

[0009] The air inlet structure is installed on the other side of the material limiting structure; the air inlet structure is used for separating the powdery particles from the wheat or rice.

[0010] Preferably, the material limiting structure comprises a feeding pipe connected between the feeding bin and the color selection system. A rotating shaft is rotatably connected at the feeding port of the feeding pipe. A material limiting roller arranged in the feeding pipe is fixedly installed on the outer side of the rotating shaft;

[0011] One side of the frame is fixedly installed with a first casing. A motor is fixedly connected to the side of the first casing facing away from the frame. Both sides of the rotating shaft extend to the outside of the frame, and one side is connected to the output shaft of the motor.

[0012] A second casing is fixedly installed on the side of the frame facing away from the first casing.

[0013] A plurality of inclined plates of the same size are installed in the feed pipe.

[0014] Preferably, the inclined plates are all fixed obliquely, and the surfaces of the inclined plates are all designed in a stepped manner.

[0015] Preferably, air inlet grooves II and air inlet grooves I are respectively formed in the inclined plates, and a plurality of air inlet holes and a plurality of air outlet holes are respectively formed in the inclined plates.

[0016] The air inlet groove II is communicated with a plurality of air outlet holes.

[0017] The air inlet groove I is communicated with a plurality of air inlet holes.

[0018] Preferably, the air inlet groove II is not communicated with the air inlet groove I, and gratings are respectively installed on the air outlet holes and the air inlet holes.

[0019] Preferably, the air inlet structure includes an impeller installed on the rotating shaft in the second casing.

[0020] A second outlet pipe is fixedly connected to the air outlet of the second casing, and the air outlet of the second outlet pipe is connected to the air inlet of the air inlet groove II.

[0021] The side of the second casing facing away from the frame is designed with a through opening for guiding external original air into the second casing through the impeller.

[0022] Preferably, the air outlet structure includes a centrifugal air wheel installed on the rotating shaft in the first casing, an inlet pipe is fixedly installed at the air inlet of the first casing, and an outlet pipe is fixedly connected to the air outlet of the first casing.

[0023] The air inlet of the inlet pipe is connected to the air outlet of the air inlet groove I.

[0024] The utility model has at least the following beneficial effects:

[0025] In the utility model, through the arrangement of the feeding assembly, the wheat or rice is limited in material, blown and sucked for powder, and combined with the inclined and stepped design of the inclined plates, so as to effectively remove the powdery particles existing in the wheat or rice, thereby effectively improving the screening effect when the color sorter is used. Description of the Drawings

[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0027] Figure 2 Structural schematic diagram of the rear view part of the present utility model Figure 1 ;

[0028] Figure 3 Structural schematic diagram of the sectional view part at the feeding assembly of the present utility model Figure 2 ;

[0029] Figure 4 Structural schematic diagram of the sectional view part at the inclined plate of the present utility model Figure 3 ;

[0030] Figure 5 Enlarged structural schematic diagram at position A of the present utility model Figure 4 ;

[0031] Figure 6 Structural schematic diagram of the top view part at the inclined plate of the present utility model Figure 3 ;

[0032] Figure 7 Structural schematic diagram of the left - view sectional part at the inclined plate of the present utility model Figure 3 ;

[0033] Figure 8 Structural schematic diagram of the left - view sectional part at the material - limiting roller of the present utility model Figure 3 ;

[0034] In the figure: 1, frame; 2, feeding bin; 3, color - sorting system; 4, feeding assembly; 41, material - limiting structure; 6, feeding pipe; 61, rotating shaft; 62, material - limiting roller; 63, housing one; 64, motor; 65, housing two; 66, inclined plate; 42, air - outlet structure; 8, centrifugal air wheel; 81, intake pipe; 82, intake slot one; 83, intake hole; 84, outlet pipe one; 43, air - inlet structure; 7, impeller; 71, outlet pipe two; 72, intake slot two; 73, outlet hole; 5, discharge pipe one; 51, discharge pipe two. Detailed implementation manners

[0035] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0036] Embodiment 1

[0037] Please refer to Figures 1-8, the present utility model provides a technical solution: a color sorter with a powder blowing device, including: a frame 1, a feeding bin 2, a color sorting system 3, a first discharge pipe 5 and a second discharge pipe 51. A feeding bin 2 for feeding wheat or rice is arranged at the top of the frame 1. A color sorting system 3 is arranged below the feeding bin 2. A first discharge pipe 5 and a second discharge pipe 51 are installed between the color sorting system 3 and the frame 1. The frame 1 is provided with discharge grooves matching with the first discharge pipe 5 and the second discharge pipe 51. A feeding component 4 is installed between the color sorting system 3 and the feeding bin 2. The feeding component 4 includes a material limiting structure 41, an air outlet structure 42 and an air inlet structure 43;

[0038] The material limiting structure 41 is installed between the feeding bin 2 and the color sorting system 3, and the material limiting structure 41 is used for wheat or rice in the feeding bin 2 to flow into the color sorting system 3 for screening;

[0039] The air outlet structure 42 is installed on one side of the material limiting structure 41, and the air outlet structure 42 is used for discharging powdery particles adhered to wheat or rice;

[0040] The air inlet structure 43 is installed on the other side of the material limiting structure 41; the air inlet structure 43 is used for separating powdery particles from wheat or rice.

[0041] The material limiting structure 41 includes a feeding pipe 6 connected between the feeding bin 2 and the color sorting system 3. A rotating shaft 61 is rotatably connected at the feeding port of the feeding pipe 6. A material limiting roller 62 arranged inside the feeding pipe 6 is fixedly installed on the outer side of the rotating shaft 61;

[0042] When the color sorter is working, the wheat or rice to be color sorted flows into the feeding component 4 through the feeding bin 2, undergoes material limiting and powder removing treatment by the feeding component 4, then flows into the color sorting system 3 for color sorting and screening to remove impurities. The impurities flow out through the first discharge pipe 5, and the wheat or rice flows out through the second discharge pipe 51.

[0043] When the feeding component 4 is working, the rotating shaft 61 starts to rotate by the rotation of the motor 64, and the impeller 7, the centrifugal air wheel 8 and the material limiting roller 62 rotate synchronously; among them, the material limiting roller 62 is used for feeding a certain amount of wheat or rice each time it rotates, so as to avoid excessive input of wheat or rice affecting the screening effect of the color sorter. After a certain amount of wheat or rice is introduced through the material limiting roller 62, then through the blowing generated by the impeller 7 and the suction generated by the centrifugal air wheel 8, the powdery particles inside the color sorter are separated.

[0044] When the impeller 7 rotates, the air inlet of the second casing 65 starts to intake air, which flows into the second outlet pipe 71 and is introduced into a plurality of air outlet holes 73 through the second air inlet groove 72, and can blow air on the wheat or rice on the surface of the inclined plate 66. When designing the second air inlet groove 72 and the air outlet holes 73, the groove diameter of the second air inlet groove 72 from the air inlet end to the end is from large to small, and the aperture of the air outlet holes 73 from the air inlet end to the end close to the second air inlet groove 72 is also from large to small. In this way, when the air flow reaches the end, due to the change of the pipe diameter, the air flow changes from slow to fast and from gentle to rapid, blowing the powder particles to a higher height and at the same time blowing the wheat or rice to a certain height, so as to facilitate the better separation effect of the powdery particles from the wheat or rice and impurities;

[0045] When the centrifugal air wheel 8 rotates, the air inlet pipe 81 starts to intake air. The powdery particles that have been blown are introduced into the first air inlet groove 82 through a plurality of air inlet holes 83, and then flow out through the air inlet pipe 81 and are introduced into the first outlet pipe 84. In this way, it is avoided that the separated powdery particles re-adhere to the wheat or rice and impurities again, thereby further improving the powder blowing and separating effect of the color sorter.

[0046] One side of the frame 1 is fixedly installed with the first casing 63, and the side of the first casing 63 facing away from the frame 1 is fixedly connected with a motor 64. Both sides of the rotating shaft 61 extend to the outside of the frame 1, and one side is connected to the output shaft of the motor 64. When the motor 64 is driving, the impeller 7, the centrifugal air wheel 8 and the material limiting roller 62 are synchronously driven to rotate, and sealing treatment is adopted at each connection point;

[0047] The second casing 65 is fixedly installed on the side of the frame 1 facing away from the first casing 63;

[0048] A plurality of inclined plates 66 of the same size are installed in the feed pipe 6.

[0049] The inclined plates 66 are all fixedly installed in an inclined manner, and the surfaces of the inclined plates 66 are all designed in a stepped manner. A plurality of inclined plates 66 are adopted, and among the plurality of inclined plates 66, the first inclined plate 66 is inclined downward from left to right, and the second inclined plate 66 is inclined downward from right to left, and so on. Combining the stepped design of the surface of the inclined plate 66 and the design of the air inlet holes 83 and the air outlet holes 73 of the inclined plate 66, when the wheat or rice passes through a plurality of inclined plates 66, first through the step difference of the inclined plate 66, when the wheat or rice and impurities touch the next step, they bounce up a certain distance by their own elasticity and generate a certain vibration, then the attached powdery particles are initially separated, and then through the blowing and suction treatment of the air inlet holes 83 and the air outlet holes 73, the attached powdery particles are further separated.

[0050] The second air inlet groove 72 and the first air inlet groove 82 are respectively arranged in the inclined plates 66, and a plurality of air inlet holes 83 and a plurality of air outlet holes 73 are respectively arranged on the inclined plates 66;

[0051] The second air inlet groove 72 communicates with a plurality of air outlet holes 73;

[0052] The first air inlet groove 82 communicates with a plurality of air inlet holes 83. Among them, there are multiple groups of air inlet holes 83 and air outlet holes 73. Similarly, the aperture of the air outlet holes 73 from the air inlet end to the end of the second air inlet groove 72 gradually decreases from large to small. In this way, when the air flow reaches the end, due to the change in the pipe diameter, the air flow changes from slow to fast and from gentle to rapid, blowing the powder particles to a higher height. Among them, the aperture of the air inlet holes 83 near the air outlet of the first air inlet groove 82 is larger, and the aperture is smaller at the far away position. In combination with the design of multiple inclined plates 66, the air inlet holes 83 far away from the air outlet of the first air inlet groove 82 are closer to the next inclined plate 66. Therefore, a smaller suction force can be used. However, the air inlet holes 83 near the air outlet of the first air inlet groove 82 require a larger adsorption force to suck the separated powder-like particles.

[0053] The second air inlet groove 72 does not communicate with the first air inlet groove 82. Grids are installed on both the air outlet holes 73 and the air inlet holes 83. The aperture of the grid is smaller than the size of the powder-like particles, wheat or rice, and some impurities, which can isolate the inhalation of wheat or rice and ensure the normal transportation of wheat or rice.

[0054] The air inlet structure 43 includes an impeller 7 installed on the rotating shaft 61 inside the second housing 65;

[0055] A second air outlet pipe 71 is fixedly connected to the air outlet of the second housing 65, and the air outlet of the second air outlet pipe 71 is connected to the air inlet of the second air inlet groove 72;

[0056] One side of the second housing 65 facing away from the frame 1 adopts a through-port design for the external original air to be introduced into the second housing 65 through the impeller 7. Among them, the impeller 7 is a prior art, and its size can be changed according to the actual situation to avoid the phenomenon that wheat or rice is blown away from the inclined plate 66 at a relatively high height, resulting in the fragmentation of wheat or rice particles;

[0057] A second air outlet pipe 71 is fixedly connected to the air outlet of the second housing 65, the second air outlet pipe 71.

[0058] The air outlet structure 42 includes a centrifugal air wheel 8 installed on the rotating shaft 61 inside the first housing 63. An air inlet pipe 81 is fixedly installed at the air inlet of the first housing 63, and an air outlet pipe 84 is fixedly connected to the air outlet of the first housing 63;

[0059] The air inlet of the air inlet pipe 81 is connected to the air outlet of the first air inlet groove 82. Among them, the centrifugal air wheel 8 is a prior art, and its size can be changed according to the actual situation to avoid excessive adsorption force causing wheat or rice to adhere to the air inlet holes 83 and block them.

[0060] Embodiment 2

[0061] Such as Figure 3As shown, in the second embodiment, the inclined plate 66 is connected to the feed pipe 6 in a rotating manner, and the connecting shaft can be positioned by a torsion spring. When a certain amount of wheat or rice accumulates between the two inclined plates 66, the weight of the wheat or rice causes the next inclined plate 66 to rotate, expanding the through notch, thereby avoiding the phenomenon of wheat or rice accumulation and jamming, and ensuring the stability of the color sorter during use.

[0062] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.

[0063] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A color sorter with a powder blowing device, comprising: A frame (1), a feeding bin (2), a color sorting system (3), a first discharge pipe (5) and a second discharge pipe (51), wherein a feeding bin (2) for feeding wheat or rice is arranged on the top of the frame (1), a color sorting system (3) is arranged below the feeding bin (2), a first discharge pipe (5) and a second discharge pipe (51) are installed between the color sorting system (3) and the frame (1), and a discharge trough matching the first discharge pipe (5) and the second discharge pipe (51) is provided on the frame (1), characterized in that a feeding assembly (4) is installed between the color sorting system (3) and the feeding bin (2), and the feeding assembly (4) comprises a material limiting structure (41), an air outlet structure (42) and an air inlet structure (43); The material limiting structure (41) is installed between the feeding bin (2) and the color sorting system (3), and the material limiting structure (41) is used to allow wheat or rice from the feeding bin (2) to flow into the color sorting system (3) for screening; The air outlet structure (42) is installed on one side of the material limiting structure (41), and the air outlet structure (42) is used to discharge powdery particles adhered to the wheat or rice; The air inlet structure (43) is installed on the other side of the material limiting structure (41); the air inlet structure (43) is used to separate powdered particles from wheat or rice.

2. A color sorter with a powder blowing device according to claim 1, characterized in that: The material limiting structure (41) comprises a feed pipe (6) connected between the feeding bin (2) and the color sorting system (3); a rotating shaft (61) is rotatably connected to a feed inlet of the feed pipe (6); and a material limiting roller (62) arranged in the feed pipe (6) is fixedly mounted on the outer side of the rotating shaft (61); A housing (63) is fixedly mounted on one side of the frame (1); a motor (64) is fixedly connected to the side of the housing (63) facing away from the frame (1); both sides of the rotating shaft (61) extend to the outside of the frame (1), one side of which is connected to the output shaft of the motor (64); A second housing (65) is fixedly mounted on a side of the frame (1) facing away from the first housing (63); A plurality of inclined plates (66) of the same size are installed in the feed pipe (6).

3. A color sorter with a powder blowing device according to claim 2, characterized in that: The inclined plates (66) are all fixed in an inclined manner, and the surfaces of the inclined plates (66) are all designed in a stepped manner.

4. A color sorter with a powder blowing device according to claim 2, characterized in that: The inclined plate (66) is provided with a second air inlet groove (72) and a first air inlet groove (82), and the inclined plate (66) is provided with a plurality of air inlet holes (83) and a plurality of air outlet holes (73); The second air inlet groove (72) is connected to a plurality of air outlet holes (73); The air inlet groove 1 (82) is connected to a plurality of air inlet holes (83).

5. A color sorter with a powder blowing device according to claim 4, characterized in that: The second air inlet groove (72) is not connected to the first air inlet groove (82), and grilles are installed on the air outlet hole (73) and the air inlet hole (83).

6. A color sorter with a powder blowing device according to claim 1, characterized in that: The air inlet structure (43) comprises an impeller (7) mounted on a rotating shaft (61) in a second casing (65); The air outlet of the second housing (65) is fixedly connected to the second air outlet pipe (71), and the air outlet of the second air outlet pipe (71) is connected to the air inlet of the second air inlet groove (72); The side of the second casing (65) facing away from the frame (1) is designed with a through opening, which is used for external original wind to be introduced into the second casing (65) through the impeller (7).

7. The color sorter with a powder blowing device according to claim 1, characterized in that: The air outlet structure (42) comprises a centrifugal wind wheel (8) installed on a rotating shaft (61) in a casing (63); an air inlet pipe (81) is fixedly installed at the air inlet of the casing (63); and an air outlet pipe (84) is fixedly connected to the air outlet of the casing (63); The air inlet of the air inlet pipe (81) is connected to the air outlet of the first air inlet groove (82).