Device for sorting copper and aluminum particles after crushing of waste lithium batteries
By using a sorting device that combines a vibrating screen and a blower, copper and aluminum are physically separated by their different densities, solving the problem of high-purity separation of copper and aluminum particles in waste lithium batteries and achieving efficient and low-cost recycling.
Patent Information
- Application Number
- CN202423069975.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-12-05
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing technologies cannot efficiently separate copper and aluminum particles from waste lithium batteries with high purity, and the process is complex and costly.
A sorting device using a vibrating screen and a blower is employed. Through screening and air separation, copper and aluminum are physically separated by their different specific gravities. Combined with a return material mechanism, multiple sorting processes are performed to ensure purity.
It achieves efficient and low-cost separation of copper and aluminum particles, improving recycling purity and economic benefits.
Smart Images

Figure CN223629033U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of waste material recycling equipment. More specifically, the utility model relates to a kind of waste lithium battery broken copper aluminium particle sorting device. BACKGROUND
[0002] Waste lithium battery is broken into particles of different sizes in stages in the process of recycling black powder, so as to obtain black powder to the greatest extent, and the main component of lithium battery fragments after screening black powder is copper aluminium metal particles;Since the selling price of copper and aluminium is inconsistent, in the actual production and sales process, copper and aluminium need to be sorted out and sold separately to maximize profits.
[0003] In the existing technology of waste lithium battery crushing and recycling, some can separate different particle sizes, some need to separate through very complex processes, such as soaking, liquefaction, heating, drying, and even smelting;However, these technical solutions cannot solve the problem of high-purity separation and recovery of copper and aluminium particles in waste materials, and the process is complex and the cost is too high.
[0004] Using the keywords "waste, lithium battery, crushing, copper, aluminium, sorting device", search for existing public technical documents, and get the following search results:
[0005] 1. Chinese patent document: "A safe and environmentally friendly waste lithium battery live crushing and sorting system", patent (application) number: 202210085150.1;The technical solution recorded is:
[0006] "A safe and environmentally friendly waste lithium battery live crushing and sorting system includes discharging system and sorting system, discharging system includes first double-shaft shredder, spiral water cooling device, dryer, electrolyte cooling and recovery device, first tail gas treatment device;Sorting system includes feeding device, vibrating feeder, magnetic separator, second double-shaft shredder, single-shaft crusher, cyclone separator, first differential particle size double-layer drum screen, first Z-shaped air separation equipment, magnetic separator, eddy current sorting equipment, diaphragm paper cleaning machine, second Z-shaped air separation equipment, fine crusher, cyclone separator, second differential particle size double-layer drum screen, swing screen, ultrasonic vibration screen, second tail gas treatment device";
[0007] The technical effect recorded is:
[0008] "Can omit battery discharging process, solve the problem of high cost of battery recycling caused by using discharging equipment, low material phase separation efficiency of traditional crushing and sorting system, and low recovery rate caused by a large amount of polar powder still adhered to waste diaphragm"。
[0009] 2. Chinese patent document: "A high-efficiency sorting and recycling device for waste lithium batteries", Patent (application) number: 201610519880.2; the technical solution recorded therein is:
[0010] "The high-efficiency sorting and recycling device for waste lithium batteries comprises a waste lithium battery storage device, a conveying device, a crushing device, a vibrating screen device, a heating device, a refrigeration device, a magnetic separation device, an air separation device, a liquefaction device, a recycling device, a filtering device, a discharge device, a soaking device, a drying device, a separation device, and a smelting separation device. The storage device is connected to the crushing device through the conveying device. The crushing device is connected to the vibrating screen device. The vibrating screen device is connected to the heating device. The heating device is connected to the refrigeration device. The refrigeration device is connected to the magnetic separation device. The magnetic separation device is connected to the air separation device. The liquefaction device is connected to the recycling device. The recycling device is connected to the filtering device. The filtering device is connected to the discharge device."
[0011] The technical effect recorded therein is:
[0012] "Through the analysis and extraction of the ambient temperature signal of the lithium battery, the waste lithium battery is efficiently processed".
[0013] However, the technical solution recorded in the above technical document, as well as the existing related technical solutions, cannot solve the problem and defect in the prior art that "high-purity separation and recycling of copper and aluminum materials in waste materials cannot be achieved". Practical new type content
[0014] The utility model provides a copper and aluminum particle sorting device after waste lithium battery crushing, and the purpose is to realize high-purity recycling of copper and aluminum materials in waste materials.
[0015] In order to achieve the above purpose, the technical scheme adopted by the utility model is:
[0016] The waste lithium battery crushing copper and aluminum particle sorting device of the utility model is a subsequent equipment of the waste lithium battery crusher production process. The sorting device is provided with a vibrating screen. The upper inlet of the vibrating screen receives the materials generated from the crusher. The sorting device is also provided with a large particle sorting machine and a small particle sorting machine. The large particle outlet and the small particle outlet of the vibrating screen are connected to the large particle sorting machine and the small particle sorting machine through conveying pipelines respectively.
[0017] The large particle outlet is arranged on the upper part of the side surface of the vibrating screen. The small particle outlet is arranged on the lower part of the side surface of the vibrating screen. The height position of the screen mesh of the vibrating screen corresponds to the height of the large particle outlet.
[0018] The vibration of the vibrating screen is driven by a vibrating screen motor.
[0019] The sorting device is provided with a fan; the fan is connected with the large-particle sorting machine and the small-particle sorting machine through air feeding pipes respectively.
[0020] The lower part of the large-particle sorting machine and the small-particle sorting machine is provided with a copper particle outlet and an aluminum particle outlet respectively; a recycling bin is arranged below the copper particle outlet and the aluminum particle outlet respectively.
[0021] The air feeding pipes are communicated with the air inlets of the side of the large-particle sorting machine and the small-particle sorting machine respectively; the positions of the copper particle outlet and the aluminum particle outlet are arranged according to the order of air direction.
[0022] The large-particle sorting machine and the small-particle sorting machine are respectively provided with a large-particle returning mechanism and a small-particle returning mechanism.
[0023] The feeding pipes of the large-particle returning mechanism and the small-particle returning mechanism are connected with the returning material inlets of the large-particle sorting machine and the small-particle sorting machine respectively; the discharging pipes of the large-particle returning mechanism and the small-particle returning mechanism are connected with the conveying pipes respectively.
[0024] The large-particle sorting machine and the small-particle sorting machine are respectively provided with a vibrating inclined plate; the vibration of the vibrating inclined plate is driven by a large-particle sorting motor and a small-particle sorting motor.
[0025] At the connection position of the conveying pipe with the large-particle sorting machine and the small-particle sorting machine, the conveying pipe and the shell of the large-particle sorting machine and the small-particle sorting machine form an inclined included angle, so that the falling material has a same movement speed component as the air direction.
[0026] The above technical scheme can efficiently sort the copper-aluminum mixture generated in the crushing and sorting process of waste lithium batteries, obtain high-purity copper particles and aluminum particles, and realize recycling of waste materials; the process is reasonable and easy to implement, the equipment is simple, and the recycling cost is low. BRIEF DESCRIPTION OF DRAWINGS
[0027] The contents shown in the drawings and the marks in the drawings are briefly described as follows:
[0028] Figure 1 It is a structural schematic view of the utility model.
[0029] The marks in the drawings are:
[0030] 1, vibrating screen, 2, vibrating screen motor, 3, conveying pipe, 4, large-particle sorting machine, 5, large-particle sorting motor, 6, small-particle sorting machine, 7, small-particle sorting motor, 8, fan, 9, large-particle returning mechanism, 10, small-particle returning mechanism, 11, recycling bin. DETAILED DESCRIPTION
[0031] The specific embodiments of the present application are further described in detail below with reference to the drawings, and the descriptions of the embodiments are provided to assist those skilled in the art in obtaining a more complete, accurate and thorough understanding of the inventive concept and technical solutions of the present application.
[0032] As Figure 1 The present application is a copper-aluminum particle sorting device after waste lithium battery crushing, which is a subsequent device of the waste lithium battery crusher production process, and aims to solve the problem of sorting the copper-aluminum particles generated at the end of the production process by physical methods, and has certain requirements for the purity of the sorted copper and aluminum.
[0033] In order to solve the problems existing in the prior art and overcome its defects, and realize the purpose of high-purity recycling of copper-aluminum materials in waste materials, the technical scheme adopted by the present application is:
[0034] As Figure 1 The present application is a copper-aluminum particle sorting device after waste lithium battery crushing, which is a subsequent device of the waste lithium battery crusher production process, and aims to solve the problem of sorting the copper-aluminum particles generated at the end of the production process by physical methods, and has certain requirements for the purity of the sorted copper and aluminum.
[0035] The sorting device first screens the copper-aluminum mixture, classifies it according to different particle sizes, and according to the principle that the specific gravity of copper and aluminum is different, the screened mixture is respectively fed into the corresponding specific gravity sorting machine. The device of the present application can efficiently physically sort the copper-aluminum mixture generated in the waste lithium battery crushing and sorting process, and obtain high-purity copper and aluminum particles.
[0036] The large particle outlet is arranged on the upper side of the vibrating screen 1; the small particle outlet is arranged on the lower side of the vibrating screen 1; and the screen height position of the vibrating screen 1 corresponds to the height of the large particle outlet.
[0037] After crushing, the large particle material is blocked by the upper screen and is first separated, enters the conveying pipeline 3 and is sent to the conveying pipeline 3, and then is sent to the large particle sorting machine 4 for copper-aluminum sorting; the smaller material leaks to the lower part and is sent to the small particle sorting machine 6 through the conveying pipeline 3 for copper-aluminum sorting.
[0038] The vibration of the vibrating screen 1 is driven by the vibrating screen motor 2.
[0039] The transmission mechanism of the vibrating screen 1 converts the rotary motion of the vibrating screen motor 2 into reciprocating vibration of the vibrating screen 1, and the material can be screened and moved.
[0040] The sorting device is provided with a fan 8; the fan 8 is connected with the large-particle sorting machine 4 and the small-particle sorting machine 6 through air feeding pipes respectively.
[0041] The fan 8 arranged in the sorting machine makes the internal materials keep tumbling, under the action of the inclined plate device and the vibration motor, due to the different specific gravities of copper and aluminum, the materials are blown by the fan and then fall in different positions during falling, the copper particles fall earlier, and the aluminum particles are blown far away, the copper and aluminum are separated from different positions of the sorting machine;
[0042] The air feeding pipes are communicated with the air inlets of the side surfaces of the large-particle sorting machine 4 and the small-particle sorting machine 6 respectively; the positions of the copper particle outlet and the aluminum particle outlet are arranged in sequence according to the air direction.
[0043] The large-particle sorting machine 4 and the small-particle sorting machine 6 are provided with the copper particle outlet and the aluminum particle outlet respectively below; the recycling bins 11 are arranged below the copper particle outlet and the aluminum particle outlet respectively. The recycling bins 11 collect the large and small copper particles and the large and small aluminum particles respectively, which can be recycled, the metal materials are fully utilized, and the economic benefits of the recycling enterprise are improved.
[0044] The large-particle sorting machine 4 and the small-particle sorting machine 6 are provided with the large-particle returning mechanism 9 and the small-particle returning mechanism 10 respectively. The feeding pipes of the large-particle returning mechanism 9 and the small-particle returning mechanism 10 are connected with the returning inlets of the large-particle sorting machine 4 and the small-particle sorting machine 6 respectively; the discharging pipes of the large-particle returning mechanism 9 and the small-particle returning mechanism 10 are connected with the conveying pipes 3 respectively.
[0045] After sorting, most of the materials have entered the recycling bins 11, and the remaining materials that do not meet the purity requirements will pass through the returning mechanism and re-enter the different specific gravity sorting machines for sorting again; and the materials are fully sorted, which will not cause waste of materials and improve the economic benefits.
[0046] The large-particle sorting machine 4 and the small-particle sorting machine 6 are provided with vibration inclined plates respectively; the vibration diagrams of the vibration inclined plates are driven by the large-particle sorting motor 5 and the small-particle sorting motor 7.
[0047] Through the vibration inclined plates, different materials can be fully separated and flow to the discharging positions, the high-purity copper particles and aluminum particles fall into the recycling bins 11; the remaining materials that are not screened return and are separated again
[0048] At the connection positions of the conveying pipes 3 with the large-particle sorting machine 4 and the small-particle sorting machine 6, the conveying pipes 3 and the housings of the large-particle sorting machine 4 and the small-particle sorting machine 6 form an inclined included angle, so that the falling materials have a same movement speed component as the air direction.
[0049] The design of the inclined conveying pipe 3 is such that the wind will not blow in the opposite direction of the material falling in the conveying pipe 3 to prevent the falling of the material.
[0050] In summary, the device mainly includes a vibrating screen, a conveying pipe, a specific gravity sorting machine, a blast fan, a vibration motor, an inclined plate device, a conveying device, etc. The copper-aluminum mixture is classified by the vibrating screen and then enters the corresponding specific gravity sorting machine. Meanwhile, the material that does not meet the purity requirement will be re-entered into the specific gravity sorting machine through the return device for further sorting. The screening and sorting machine is composed of a vibrator, an inclined return device, a blast fan, an adjusting baffle, etc. After the specific gravity sorting machine, the baffle can be adjusted according to the requirement, so that the copper and aluminum particles with high purity can be obtained.
[0051] The utility model is described above in conjunction with the drawings, and obviously, the specific implementation of the utility model is not limited by the above-mentioned mode. As long as various non-essential improvements are made by adopting the method concept and technical scheme of the utility model, or the concept and technical scheme of the utility model is directly applied to other occasions without improvement, all of them are within the protection scope of the utility model.
Claims
1. A copper-aluminum particle sorting device after crushing waste lithium batteries, which is a downstream device in the production process of waste lithium battery crushing machines, characterized in that: The sorting device is provided with a vibrating screen (1), the upper feeding port of the vibrating screen (1) receives the material generated by the crusher; the sorting device is also provided with a large particle sorting machine (4) and a small particle sorting machine (6); the large particle outlet and the small particle outlet of the vibrating screen (1) are connected with the large particle sorting machine (4) and the small particle sorting machine (6) through the conveying pipeline (3) respectively.
2. The device for sorting copper-aluminum particles after crushing waste lithium batteries according to claim 1, characterized in that: The large particle outlet is arranged on the upper side of the vibrating screen (1); the small particle outlet is arranged on the lower side of the vibrating screen (1); the height position of the screen mesh of the vibrating screen (1) corresponds to the height of the large particle outlet.
3. The device for sorting copper-aluminum particles after crushing waste lithium batteries according to claim 1, characterized in that: The vibration of the vibrating screen (1) is driven by the vibrating screen motor (2).
4. The device for sorting copper-aluminum particles after crushing waste lithium batteries according to claim 1, characterized in that: The sorting device is provided with a fan (8); the fan (8) is connected with the large particle sorting machine (4) and the small particle sorting machine (6) through the air feeding pipeline respectively.
5. The device for sorting copper-aluminum particles from crushed waste lithium batteries according to claim 4, characterized in that: The lower part of the large particle sorting machine (4) and the small particle sorting machine (6) is provided with a copper particle outlet and an aluminum particle outlet respectively; below the copper particle outlet and the aluminum particle outlet, a recycling bin (11) is arranged respectively.
6. The device for sorting copper-aluminum particles from crushed waste lithium batteries according to claim 5, characterized in that: The air feeding pipeline is communicated with the air inlet of the side of the large particle sorting machine (4) and the small particle sorting machine (6) respectively; the positions of the copper particle outlet and the aluminum particle outlet are arranged in the order of the air direction.
7. The device for sorting copper-aluminum particles after crushing of waste lithium batteries according to claim 1, characterized in that: The large particle sorting machine (4) and the small particle sorting machine (6) are respectively provided with a large particle return mechanism (9) and a small particle return mechanism (10).
8. The device for sorting copper-aluminum particles from crushed waste lithium batteries according to claim 7, characterized in that: The feeding pipeline of the large particle return mechanism (9) and the small particle return mechanism (10) is connected with the return material port of the large particle sorting machine (4) and the small particle sorting machine (6) respectively; the discharging pipeline of the large particle return mechanism (9) and the small particle return mechanism (10) is connected with the conveying pipeline (3) respectively.
9. The device for sorting copper and aluminum particles after crushing of waste lithium batteries according to claim 1, characterized in that: The large particle sorting machine (4) and the small particle sorting machine (6) are respectively provided with a vibrating inclined plate; the vibration thereof is driven by the large particle sorting motor (5) and the small particle sorting motor (7).
10. The device for sorting copper and aluminum particles after crushing of waste lithium batteries according to claim 1, characterized in that: At the connection position of the conveying pipeline (3) with the large particle sorting machine (4) and the small particle sorting machine (6), the conveying pipeline (3) and the shell of the large particle sorting machine (4) and the small particle sorting machine (6) form an inclined included angle, so that the falling material has a same movement speed component as the air direction.
Citation Information
Patent Citations
High-efficiency sorting and recycling device for waste lithium batteries
CN105914419A
Safe and environment-friendly waste lithium battery electrified crushing and sorting system
CN114405967A
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