Hardware sorting mechanism
By using a combination of vibrating discs and springs in the hardware sorting mechanism for orderly transmission of hardware, and combining the technology of photoelectric sensors and pressure sensors, the problem of inaccurate hardware counting in the prior art is solved, and efficient and accurate hardware sorting and classification are achieved.
Patent Information
- Application Number
- CN202420140703.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-19
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-01-19
AI Technical Summary
When the existing hardware sorting mechanism detects multiple hardware, it may cause the sensor to be blocked and cannot be counted accurately, resulting in low production efficiency, high cost and high error rate.
A hardware sorting mechanism is designed, using a combination of a vibrating disk and a spring, to drive the first vibrating disk vibration through a vibrating machine, and transmit it to the second vibrating disk, to drive the orderly transmission of the hardware, and to count it through a photoelectric sensor. At the same time, the combination of pressure sensors and electric push rods is used to realize the sorting and classification of hardware.
Accurate counting and sorting of hardware components is achieved, reducing labor intensity, improving sorting efficiency and accuracy, and reducing cost and loss.
Smart Images
Figure CN222919112U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hardware sorting, in particular to a hardware sorting mechanism. Background Art
[0002] Hardware refers to metal products used in construction, furniture, mechanical equipment and other industries. Usually, copper, iron, aluminum, stainless steel, zinc and alloys are used as raw materials. Hardware includes various specifications and models of screws, nuts, washers, pins, fasteners, buckles, hooks, door handles, hinges and so on. The hardware sorting mechanism is used for sorting, counting and classifying hardware.
[0003] However, when multiple hardware are detected, if the hardware directly block each other, it may cause the sensor to be unable to accurately calculate the hardware due to the block. If the counting of the sorting device is incorrect, there will be problems in the handling of packages or items, which will affect the production efficiency, increase the production cost. At the same time, the hardware sorting has a large labor intensity, low efficiency and high error rate. Content of the Utility Model
[0004] The purpose of the utility model is to solve the defects existing in the prior art, and a hardware sorting mechanism is proposed.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a hardware sorting mechanism, including a support frame, both sides of the top of the support frame are fixedly connected with fixed cylinders, the tops of the fixed cylinders are fixedly connected with feeding frames, both sides of the top of the support frame inside the fixed cylinders are fixedly connected with feeding cylinders, the outside of the feeding cylinders are slidably connected with second vibrating plates, the bottoms of the second vibrating plates are fixedly connected with a plurality of springs, the outside of the feeding cylinders are slidably connected with first vibrating plates, the bottoms of the springs are respectively fixedly connected to the tops of the first vibrating plates, both sides of the bottom of the first vibrating plate are fixedly connected with vibrating motors, the bottoms of the vibrating motors are respectively fixedly connected to the top of the support frame, and photoelectric sensors are fixedly connected to the inner sides of the outside of the feeding cylinders.
[0006] As a further description of the above technical solution:
[0007] A packaging machine is arranged inside the bottom of the support frame, and mounting plates are fixedly connected to both sides of the front end of the packaging machine.
[0008] As a further description of the above technical solution:
[0009] A flow dividing seat is arranged at the front end of the mounting plate.
[0010] As a further description of the above technical solution:
[0011] A fixing column is slidably connected to the middle of the top end of the flow dividing seat, and turnover plates are rotatably connected to both sides of the outside of the fixing column.
[0012] As a further description of the above technical solution:
[0013] A pressure sensor is fixedly connected to the middle of the fixing column.
[0014] As a further description of the above technical solution:
[0015] A fixing plate is fixedly connected to the left side of the front end of the flow dividing seat, an electric push rod is fixedly connected to the right side of the fixing plate, and the right side of the electric push rod is fixedly connected to the front left end of the fixing column.
[0016] As a further description of the above technical solution:
[0017] The pressure sensor is electrically connected to the electric push rod;
[0018] As a further description of the above technical solution:
[0019] A discharge pipe is fixedly connected to the front end of the packaging machine.
[0020] As a further description of the above technical solution:
[0021] A conveyor belt is fixedly connected to the inner side of the mounting plate.
[0022] As a further description of the above technical solution:
[0023] A drainage frame is fixedly connected to the front part of the inner side of the mounting plate.
[0024] The utility model has the following beneficial effects:
[0025] 1. In the utility model, the hardware parts are placed inside the feeding frame, the vibrating machine is started to make the first vibrating disk vibrate, the vibration is transmitted to the second vibrating disk through the spring, driving the second vibrating disk to vibrate. As the second vibrating disk vibrates, the hardware parts inside the feeding frame are orderly transmitted downward from the inside of the feeding cylinder and are recorded by the photoelectric sensor, and the counting is more accurate, avoiding cost loss caused by counting.
[0026] 2. In the utility model, when the hardware part is in the middle connected by the two turnover plates, the pressure sensor detects the hardware part. When the hardware part reaches the preset value set by the pressure sensor, the electric push rod pushes to the right, making the fixing column drive the turnover plate to move. As the inclined surface of the flow dividing seat, the hardware part slides downward. If it does not reach the value, the electric push rod pulls the turnover plate to move to the left to complete sorting, reducing the labor of manual sorting and making the sorting more accurate. Description of the Drawings
[0027] Figure 1 Overall schematic diagram of a hardware part sorting mechanism proposed by the present utility model;
[0028] Figure 2 Cross-sectional schematic diagram of the support frame of a hardware part sorting mechanism proposed by the present utility model;
[0029] Figure 3 Schematic diagram of the diversion seat of a hardware part sorting mechanism proposed by the present utility model.
[0030] Legend description:
[0031] 1. Support frame; 2. Fixed cylinder; 3. Feeding frame; 4. Packaging machine; 5. Installation plate; 6. Conveyor belt; 7. Discharge pipe; 8. Drainage frame; 9. Flip plate; 10. Fixed column; 11. Electric push rod; 12. Fixed plate; 13. Pressure sensor; 14. Diversion seat; 15. Feeding cylinder; 16. First vibrating disk; 17. Spring; 18. Second vibrating disk; 19. Vibrator; 20. Photoelectric sensor. Specific implementation manners
[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0033] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation of the present utility model; the terms "first", "second", "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly defined and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0034] Refer to Figures 1 - 3, an embodiment provided by the present utility model: a hardware sorting mechanism, including a support frame 1. Both sides of the top of the support frame 1 are fixedly connected with fixed cylinders 2. The tops of the fixed cylinders 2 are fixedly connected with feeding frames 3. Both sides of the top of the support frame 1 inside the fixed cylinders 2 are fixedly connected with feeding cylinders 15. The outside of the feeding cylinders 15 are all slidably connected with second vibrating plates 18. The bottoms of the second vibrating plates 18 are fixedly connected with a plurality of springs 17. The outside of the feeding cylinders 15 are all slidably connected with first vibrating plates 16. The bottoms of the springs 17 are respectively fixedly connected to the tops of the first vibrating plates 16. Both sides of the bottom of the first vibrating plates 16 are fixedly connected with vibrating motors 19. The bottoms of the vibrating motors 19 are respectively fixedly connected to the top of the support frame 1. The inner sides of the outside of the feeding cylinders 15 are all fixedly connected with photoelectric sensors 20. Put the hardware into the inside of the feeding frame 3, start the vibrating motor 19 to make the first vibrating plate 16 vibrate, transmit the vibration to the second vibrating plate 18 through the spring 17, drive the second vibrating plate 18 to vibrate, and orderly transmit the hardware inside the feeding frame 3 downward from the inside of the feeding cylinder 15 along with the vibration of the second vibrating plate 18, and record it through the photoelectric sensor 20, making the counting more accurate and avoiding cost losses caused by counting.
[0035] Further explanation, there is a packaging machine 4 inside the bottom of the support frame 1. Both sides of the front end of the packaging machine 4 are fixedly connected with mounting plates 5. There is a flow dividing seat 14 at the front end of the mounting plate 5. The middle of the top of the flow dividing seat 14 is slidably connected with a fixed column 10. Both sides of the outside of the fixed column 10 are rotatably connected with turning plates 9. The middle of the fixed column 10 is fixedly connected with a pressure sensor 13. The left front end of the front end of the flow dividing seat 14 is fixedly connected with a fixing plate 12. The right side of the fixing plate 12 is fixedly connected with an electric push rod 11. The right side of the electric push rod 11 is fixedly connected to the left front end of the fixed column 10. The pressure sensor 13 is electrically connected to the electric push rod 11. When the hardware is placed in the middle connected by the two turning plates 9, the pressure sensor 13 detects the hardware. When the hardware reaches the preset value set by the pressure sensor 13, the electric push rod 11 pushes to the right, making the fixed column 10 drive the turning plate 9 to move, and the hardware slides down along the inclined plane of the flow dividing seat 14. If it does not reach, the electric push rod 11 pulls the turning plate 9 to move to the left to complete the sorting, reducing the labor of manual sorting and making the sorting more accurate at the same time. The front end of the packaging machine 4 is fixedly connected with a discharge pipe 7. The inner side of the mounting plate 5 is fixedly connected with a conveyor belt 6. The front part of the inner side of the mounting plate 5 is fixedly connected with a diversion frame 8.
[0036] Working principle: Put the hardware into the interior of the feeding frame 3, start the vibrator 19 to make the first vibrating disk 16 vibrate, transmit the vibration to the second vibrating disk 18 through the spring 17, drive the second vibrating disk 18 to vibrate. As the second vibrating disk 18 vibrates, the hardware inside the feeding frame 3 is orderly transmitted downward from the interior of the feeding cylinder 15, and is recorded by the photoelectric sensor 20. The hardware falls into the interior of the packaging machine 4, is packed, and then is transmitted out from the discharge pipe 7 to the upper part of the conveyor belt 6. As it is conveyed, it is transmitted to the top of the turning plate 9 through the diversion frame 8. When the hardware is at the middle part connected by the two turning plates 9, the pressure sensor 13 detects the hardware. When the hardware reaches the preset value set by the pressure sensor 13, the electric push rod 11 pushes to the right, so that the fixed column 10 drives the turning plate 9 to move. As the hardware slides down along the inclined surface of the diversion seat 14. If it does not reach the preset value, the electric push rod 11 pulls the turning plate 9 to move to the left to complete sorting.
[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A hardware parts sorting mechanism, comprising a support frame (1), characterized in that: The top of the support frame (1) is fixedly connected to a fixed cylinder (2) on both sides, the top of the fixed cylinder (2) is fixedly connected to a feed frame (3), the top of the support frame (1) is fixedly connected to a feed cylinder (15) on both sides located inside the fixed cylinder (2), the outside of the feed cylinder (15) is slidably connected to a second vibration disk (18), the bottom of the second vibration disk (18) is fixedly connected to a plurality of springs (17), the outside of the feed cylinder (15) is slidably connected to a first vibration disk (16), the bottom ends of the springs (17) are respectively fixedly connected to the top of the first vibration disk (16), the bottom of the first vibration disk (16) is fixedly connected to a vibrator (19) on both sides, the bottom ends of the vibrator (19) are respectively fixedly connected to the top of the support frame (1), and the inside of the outside of the feed cylinder (15) is fixedly connected to a photoelectric sensor (20).
2. A hardware sorting mechanism according to claim 1, characterized in that: A packaging machine (4) is provided inside the bottom end of the support frame (1), and mounting plates (5) are fixedly connected to both sides of the front end of the packaging machine (4).
3. A hardware sorting mechanism according to claim 2, characterized in that: A flow divider seat (14) is provided at the front end of the mounting plate (5).
4. A hardware sorting mechanism according to claim 3, characterized in that: A fixing column (10) is slidably connected to the middle of the top end of the diverter seat (14), and both sides of the outside of the fixing column (10) are rotatably connected to flip plates (9).
5. A hardware sorting mechanism according to claim 4, characterized in that: A pressure sensor (13) is fixedly connected to the middle portion of the fixed column (10).
6. A hardware sorting mechanism according to claim 4, characterized in that: The left front end of the diverter seat (14) is fixedly connected to a fixing plate (12), the right side of the fixing plate (12) is fixedly connected to an electric push rod (11), and the right side of the electric push rod (11) is fixedly connected to the left front end of the fixing column (10).
7. A hardware sorting mechanism according to claim 5, characterized in that: The pressure sensor (13) is electrically connected to the electric push rod (11).
8. A hardware sorting mechanism according to claim 2, characterized in that: A discharge pipe (7) is fixedly connected to the front end of the packaging machine (4).
9. A hardware sorting mechanism according to claim 2, characterized in that: A conveyor belt (6) is fixedly connected to the inner side of the mounting plate (5).
10. A hardware sorting mechanism according to claim 2, characterized in that: A drainage frame (8) is fixedly connected to the inner front portion of the mounting plate (5).