Battery module bottom plasma cleaning and insulation testing integrated equipment
By designing an integrated plasma cleaning and insulation testing integrated device at the bottom of the integrated battery module, the problem of battery modules manually transporting to plasma cleaning equipment in the prior art after insulation testing is solved, and the integration of functions is achieved, reducing the number of manual participation, reducing the risk of battery module damage, and improving product quality and production rhythm.
Patent Information
- Application Number
- CN202421445737.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-21
AI Technical Summary
In the prior art, the battery module needs to be manually transferred to the plasma cleaning equipment after insulation test, which increases the number of manual participation, resulting in an increase in the risk of battery module collision, affecting the production rhythm and possibly reducing product quality.
Design an integrated device, including a bracket, a support, a test piece and a cleaning member, which can be movably mounted on the top of the bracket, and the test piece and a cleaning member are located under the support for insulating testing of the battery module and plasma cleaning to achieve functional integration.
By integrating insulation testing and plasma cleaning functions, the frequency of manually transporting battery modules is reduced, the risk of battery module damage is reduced, product quality is improved, and the rhythm of production line is improved.
Smart Images
Figure CN222919244U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of batteries, in particular to an integrated device for bottom plasma cleaning and insulation testing of a battery module. Background Art
[0002] With the technological progress of power lithium batteries and the improvement of production efficiency, higher requirements are put forward for the processes of batteries and the transfer of production lines. In certain specific processes, the bottom of the battery module needs to be subjected to plasma cleaning and insulation testing.
[0003] When the bottom of the battery module is subjected to plasma cleaning and insulation testing in traditional equipment, first, the battery module is transported to the insulation testing equipment, and after the test is completed, the battery module is manually hoisted to the bottom plasma cleaning equipment of the module. This mode requires multiple manual interventions, increases the possibility of the battery module being bumped, affects the production rhythm, and increases the risk of product quality degradation. Summary of the Utility Model
[0004] Based on this, in view of the technical problems that after the insulation test of the battery module, the battery module is manually hoisted to the bottom plasma cleaning equipment of the module, which requires multiple manual interventions, increases the possibility of the battery module being bumped, affects the production rhythm, and increases the risk of product quality degradation, the utility model provides an integrated device for bottom plasma cleaning and insulation testing of a battery module.
[0005] An integrated device for bottom plasma cleaning and insulation testing of a battery module proposed by the utility model includes a bracket, a support member, a testing member, and a cleaning member; the support member is movably installed on the top of the bracket and is used to carry the battery module; the testing member and the cleaning member are located below the support member and are both installed on the bracket, and the testing member and the cleaning member are respectively used to perform insulation testing and plasma cleaning on the battery module.
[0006] The integrated device for bottom plasma cleaning and insulation testing of a battery module proposed by the utility model integrates the bottom plasma cleaning and insulation testing of the battery module, has the functions of bottom plasma cleaning and insulation testing of the battery module, and according to the process requirements of the product, can perform the bottom plasma cleaning work of the battery module alone or the bottom insulation testing work of the battery module alone. The device is free and flexible to use and is well compatible with battery modules of different sizes. The utility model integrates the functions of bottom plasma cleaning and insulation testing of two battery modules, reduces the frequency of manually transporting the battery module, reduces the risk of damage to the battery module, and improves the product quality. And by combining the two workstations, the transfer time is reduced and the production rhythm of the production line is improved.
[0007] As a further improvement of the above solution of the present utility model, the support member includes two cross beams and two support plates. The two cross beams are arranged parallel and opposite to each other, and both ends of the two cross beams are movably connected to the bracket. The two support plates are located between the two cross beams. Both ends of the two support plates are respectively connected to the two cross beams, and the distance between the two support plates is adjustable. The two support plates are jointly used to carry the battery module.
[0008] As a further improvement of the above solution of the present utility model, stepped grooves are formed by sinking on the opposite sides of the two support plates.
[0009] As a further improvement of the above solution of the present utility model, through holes one are formed through both ends of the support plate, and a plurality of through holes two are arranged at intervals along the length direction of the cross beam. The through hole one corresponds to and communicates with one of the through holes two and is connected by bolts.
[0010] As a further improvement of the above solution of the present utility model, two moving sliders one arranged along the X direction are installed at the top of the bracket. Connecting plates are connected to the sliders of the two moving sliders one. Both ends of the two cross beams are respectively connected to the two connecting plates.
[0011] As a further improvement of the above solution of the present utility model, the test member includes a mounting frame, an insulation test bench and a lifting cylinder. The mounting frame is installed on the bracket. The insulation test bench is located above the mounting frame. A plurality of lifting guide rods are connected to the bottom of the insulation test bench. The lifting guide rods slidably penetrate through the mounting frame; the lifting cylinder is installed on the mounting frame and its piston rod is connected to the bottom of the insulation test bench.
[0012] As a further improvement of the above solution of the present utility model, the width of the insulation test bench is smaller than the distance between the two cross beams.
[0013] As a further improvement of the above solution of the present utility model, the cleaning member includes a plasma cleaning head and a moving mechanism. The moving mechanism is installed on the bracket. The moving mechanism is used to drive the plasma cleaning head to move vertically and horizontally to drive the plasma cleaning head to perform plasma cleaning on the battery module.
[0014] As a further improvement of the above solution of the present utility model, the moving mechanism includes a lifting slider, a moving slider two and a moving slider three. The moving slider three is installed on the bracket. The moving slider two is installed on the slider of the moving slider three and moves in the Y direction under the drive of the moving slider three. The lifting slider is installed on the slider of the moving slider two and moves in the X direction under the drive of the moving slider two. The plasma cleaning head is installed on the lifting slider and moves in the Z direction under the drive of the lifting slider.
[0015] Compared with the prior art, the present utility model has the following beneficial effects:
[0016] The integrated device for bottom plasma cleaning and insulation testing of the battery module proposed by the present utility model integrates the bottom plasma cleaning and insulation testing of the battery module, and has the functions of bottom plasma cleaning and insulation testing of the battery module. According to the product process requirements, the bottom plasma cleaning work of the battery module can be carried out alone, or the bottom insulation testing work of the battery module can be carried out alone. The equipment is free and flexible to use, and is well compatible with battery modules of different sizes. The present utility model integrates the functions of bottom plasma cleaning and insulation testing of two battery modules, reduces the frequency of manual transfer of the battery module, reduces the risk of damage to the battery module, and improves the product quality. And by combining the two workstations, the transfer time is reduced and the production rhythm of the production line is improved. Brief Description of the Drawings
[0017] Figure 1 It is a schematic structural diagram of an integrated device for bottom plasma cleaning and insulation testing of a battery module proposed by an embodiment of the present utility model;
[0018] Figure 2 is Figure 1 side view;
[0019] Figure 3 is Figure 1 top view.
[0020] Reference numerals: 1, bracket; 2, cross beam; 3, support plate; 4, moving slide table 1; 5, connecting plate; 6, mounting frame; 7, insulation testing table; 8, lifting cylinder; 9, plasma cleaning head; 10, lifting slide table; 11, moving slide table 2; 12, moving slide table 3; 13, lifting guide rod. Detailed Description of the Embodiment
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0022] This embodiment provides an integrated device for bottom plasma cleaning and insulation testing of a battery module, including a bracket 1, a support member, a testing member, and a cleaning member.
[0023] The bracket 1 has a frame structure and can be formed by welding profiles. The bracket 1 in this embodiment can use the existing bracket 1, so there is no need to elaborate here. Two first moving sliders 4 arranged along the X direction are installed on the top of the bracket 1, and connecting plates 5 are connected to the sliders of the two first moving sliders 4. In this embodiment, the first moving slider 4 uses the moving slider driven by a servo motor in the prior art, so there is no need to elaborate here.
[0024] The support member includes two cross beams 2 and two support plates 3. The two cross beams 2 are arranged along the Y direction, and both ends of the two cross beams 2 are respectively connected to the two connecting plates 5 by bolts. A plurality of second screw holes are provided at both ends of the two cross beams 2 at intervals along their lengths. The two support plates 3 are located between the two cross beams 2 and are perpendicular to the cross beams 2. Screw holes are provided at both ends of the support plate 3, and the screw holes at both ends of the support plate 3 respectively communicate with one of the second screws on the two cross beams 2 and are connected by bolts. Through the above structure, the distance between the two support plates 3 can be adjusted according to the size of the battery module, and driven by the two first moving sliders 4, the entire support member can move back and forth in the X direction at the top of the bracket 1. To facilitate the placement of the battery module, a stepped groove is formed by the sinking of the mutually adjacent sides of the two support plates 3, and the stepped groove is adapted to the side end plates of the battery module, so that the end plates at both ends of the battery module are respectively limited in the two stepped grooves.
[0025] The test piece includes a mounting frame 6, an insulation test bench 7 and a lifting cylinder 8. The mounting frame 6 is installed on the bracket 1. The insulation test bench 7 is located above the mounting frame 6. The width of the insulation test bench 7 is smaller than the distance between the two cross beams 2. A plurality of lifting guide rods 13 are connected to the bottom of the insulation test bench 7, and the lifting guide rods 13 slide through the mounting frame 6. The lifting cylinder 8 is installed on the mounting frame 6 and its piston rod is connected to the bottom of the insulation test bench 7. When the lifting cylinder 8 expands and contracts, it can drive the insulation test bench 7 to move up and down. When the insulation test bench 7 moves upward, the insulation test bench 7 lifts the battery module between the two support plates 3 so that the battery module is separated from the support member, and then the insulation test of the bottom of the battery module can be carried out. After the test is completed, the lifting cylinder 8 descends, and the battery module falls back onto the two support plates 3, and the insulation test bench 7 is separated from the battery module.
[0026] The cleaning component includes a plasma cleaning head 9 and a moving mechanism. The moving mechanism includes a lifting slide 10, a second moving slide 11, and a third moving slide 12. The third moving slide 12 is installed on the bracket 1. The second moving slide 11 is installed on the slider of the third moving slide 12 and moves in the Y direction under the drive of the third moving slide 12. The lifting slide 10 is installed on the slider of the second moving slide 11 and moves in the X direction under the drive of the second moving slide 12. The plasma cleaning head 9 is installed on the lifting slide 10 and moves in the Z direction under the drive of the lifting slide 10. Thus, the moving mechanism can drive the plasma cleaning head 9 to move vertically and horizontally. When the battery module moves above the cleaning component, the lifting slide 10 drives the plasma cleaning head 9 to move upward to perform plasma cleaning on the bottom of the battery module. Then, the second moving slide 11 drives the lifting slide 10 to move in the X direction, and the third moving slide 12 drives the second moving slide 11 to move in the Y direction, thereby driving the plasma cleaning head 9 to reciprocate in the X and Y directions, and thus completing the plasma cleaning work on the entire bottom of the battery module.
[0027] With the above structural settings, when the integrated device for plasma cleaning and insulation testing of the bottom of the battery module in this embodiment is working, first adjust the distance between the two support plates 3 according to the size of the battery module, and then place the battery module on the two support plates 3. At this time, the end plates at both ends of the battery module are respectively restricted in the two step grooves; then the two first moving slides 4 are started to drive the battery module to move above the insulation testing table 7, and then the lifting cylinder 8 extends, and the insulation testing table 7 lifts the battery module between the two support plates 3 so that the battery module is separated from the support member, and then the insulation test of the bottom of the battery module can be carried out; after the insulation test is completed, the lifting cylinder 8 descends, and the battery module falls back onto the two support plates 3, and the insulation testing table 7 is separated from the battery module; then the two first moving slides 4 pneumatically drive the battery module to move above the cleaning component, and then the lifting slide 10 drives the plasma cleaning head 9 to move upward to perform plasma cleaning on the bottom of the battery module. Then, the second moving slide 11 drives the lifting slide 10 to move in the X direction, and the third moving slide 12 drives the second moving slide 11 to move in the Y direction, thereby driving the plasma cleaning head 9 to reciprocate in the X and Y directions, and thus completing the plasma cleaning work on the entire bottom of the battery module; after the plasma cleaning is completed, the lifting slide 10, the second moving slide 11, and the third moving slide 12 all return to their original positions, and the battery module can be taken away.
[0028] It should be noted that when a component is referred to as "installed on" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "set on" another component, it can be directly set on the other component or there may be an intermediate component at the same time. When a component is considered to be "fixed to" another component, it can be directly fixed to the other component or there may be an intermediate component at the same time.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this utility model belongs. The terms used in the specification of this utility model herein are for the purpose of describing specific embodiments only and are not intended to limit this utility model. The term "or / and" used herein includes any and all combinations of one or more of the related listed items.
[0030] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.
[0031] The above-described embodiments merely represent several implementation manners of this utility model. The description thereof is relatively specific and detailed, but it should not be construed as a limitation on the scope of the utility model patent. It should be noted that for those of ordinary skill in the art, without departing from the concept of this utility model, several modifications and improvements can still be made, and these all belong to the protection scope of this utility model. Therefore, the protection scope of this utility model patent shall be subject to the appended claims.
Claims
1. An integrated device for plasma cleaning and insulation testing of battery module bottom, characterized in that: It comprises a bracket (1), a support member, a test member and a cleaning member; the support member is movably mounted on the top of the bracket (1) and is used to carry a battery module; the test member and the cleaning member are located below the support member and are both mounted on the bracket (1); the test member and the cleaning member are used to perform insulation testing and plasma cleaning on the battery module, respectively; The support member comprises two cross beams (2) and two support plates (3), the two cross beams (2) are arranged parallel to each other and both ends of the two cross beams (2) are movably connected to the bracket (1), the two support plates (3) are located between the two cross beams (2), both ends of the two support plates (3) are respectively connected to the two cross beams (2), and the distance between the two support plates (3) is adjustable, and the two support plates (3) are used together to carry the battery module; The test piece comprises a mounting frame (6), an insulation test bench (7) and a lifting cylinder (8); the mounting frame (6) is mounted on a bracket (1); the insulation test bench (7) is located above the mounting frame (6); a plurality of lifting guide rods (13) are connected to the bottom of the insulation test bench (7); the lifting guide rods (13) slide through the mounting frame (6); the lifting cylinder (8) is mounted on the mounting frame (6) and its piston rod is connected to the bottom of the insulation test bench (7); The cleaning component comprises a plasma cleaning head (9) and a moving mechanism, wherein the moving mechanism is mounted on a bracket (1), and the moving mechanism is used to drive the plasma cleaning head (9) to move vertically and horizontally to drive the plasma cleaning head (9) to perform plasma cleaning on the battery module.
2. The battery module bottom plasma cleaning and insulation test integrated equipment according to claim 1, characterized in that: The opposite sides of the two support plates (3) are sunken to form a step groove.
3. The integrated equipment for plasma cleaning and insulation testing of battery module bottom according to claim 1, characterized in that: Screw holes one are provided through both ends of the support plate (3), and a plurality of screw holes two are provided at intervals along the length direction of the crossbeam (2), wherein the screw hole one is connected to one of the screw holes two and connected via bolts.
4. The battery module bottom plasma cleaning and insulation test integrated equipment according to claim 1, characterized in that: Two movable slides (4) arranged along the X direction are installed on the top of the bracket (1); the sliders of the two movable slides (4) are connected to connecting plates (5); and the two ends of the two crossbeams (2) are respectively connected to the two connecting plates (5).
5. The battery module bottom plasma cleaning and insulation test integrated equipment according to claim 1, characterized in that: The width of the insulation test bench (7) is smaller than the distance between the two beams (2).
6. The battery module bottom plasma cleaning and insulation test integrated equipment according to claim 1, characterized in that: The moving mechanism comprises a lifting slide (10), a second moving slide (11) and a third moving slide (12); the third moving slide (12) is mounted on the bracket (1); the second moving slide (11) is mounted on a slider of the third moving slide (12) and moves in the Y direction under the drive of the third moving slide (12); the lifting slide (10) is mounted on a slider of the second moving slide (11) and moves in the X direction under the drive of the second moving slide (11); and the plasma cleaning head (9) is mounted on the lifting slide (10) and moves in the Z direction under the drive of the lifting slide (10).