Battery nickel sheet bending mechanism

By using a mechanical bending mechanism during the bending process of the nickel sheet of the battery, the problems of low bending accuracy and poor consistency in the prior art are solved, and efficient and consistent nickel sheet bending processing is achieved, which reduces the false welding phenomenon and improves product quality.

CN222919372UActive Publication Date: 2025-05-30湖南鹏耀科技有限公司 +1
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Patent Information

Application Number
CN202420356400.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-05-30
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

The bending accuracy of the existing battery nickel sheet bending mechanism is not high, and the consistency of manual bending is poor, resulting in a false welding phenomenon during subsequent assembly and affecting product quality.

Method used

The mechanical bending mechanism is adopted, including a pallet box, a fixed plate, a vertical frame, a bending cylinder and a bend knife, and the nickel sheet is bending and processing is improved through mechanized methods to improve processing efficiency and consistency.

Benefits of technology

It significantly improves the processing efficiency and product consistency of nickel sheet bending, reduces workers' labor intensity, is suitable for mass production, reduces the phenomenon of dummy welding, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a battery nickel sheet bending mechanism which comprises a jig box used for providing an equipment installation foundation; the fixing plate is arranged on the jig box, and the fixing plate is arranged on the jig box; the vertical frame is arranged above the fixing plate, and a bending air cylinder is arranged on the outer wall of the vertical frame; and the bending knife is arranged on the outer wall of the bending air cylinder. The bending device has the beneficial effects that machining is conducted in a mechanical bending mode, the machining efficiency is remarkably improved, the consistency of products is guaranteed, meanwhile, targeted adjustment can be conducted according to actual machining requirements, the labor intensity of workers is reduced, and the bending device is suitable for batch production.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery processing, in particular to a battery nickel sheet bending mechanism. Background Art

[0002] In the battery manufacturing process, nickel sheets are widely used as positive electrode materials for batteries due to their excellent conductivity and corrosion resistance. In order to improve the energy density and safety of the battery, it is usually necessary to bend the battery nickel sheets. However, there are some problems with the existing bending mechanisms, such as low bending accuracy and unsatisfactory bending effects. Generally speaking, this has high standard requirements for the bending angle of the nickel sheet, and different bending effects need to be processed through different battery shapes.

[0003] Most traditional bending machines directly place nickel sheets on the bending machine for bending, and then trim them. The sizes of the nickel sheets formed in this way are different, which affects the processing effect of the later products. In addition, some nickel sheet structures with special requirements still rely on operators to bend them manually, but the consistency of the nickel sheets bent manually is poor, resulting in the inability of the nickel sheets of the battery pack assembled in the subsequent process to fit well on the nickel bricks, which can easily lead to the phenomenon of cold welding between the nickel sheets and nickel bricks during laser welding, affecting product quality. Utility Model Content

[0004] The purpose of the utility model is to provide a battery nickel sheet bending mechanism in order to solve the above problems, so as to solve the technical problem that the manual bending of nickel sheets in the production process of batteries in the prior art is poor in consistency and easily leads to the occurrence of cold welding in the subsequent assembly process. Among the many technical solutions provided by the utility model, the preferred technical solution adopts mechanical bending to significantly improve the processing efficiency and ensure the consistency of the product. At the same time, it can also be adjusted according to the actual processing needs, reducing the labor intensity of workers, and is suitable for the technical effect of mass production, as described below.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] The battery nickel sheet bending mechanism provided by the utility model comprises:

[0007] The fixture box is used to provide a foundation for equipment installation;

[0008] A fixing plate is arranged on the jig box, and the jig box is provided with a fixing plate;

[0009] A stand frame is arranged above the fixed plate, and a bending cylinder is arranged on the outer wall of the stand frame;

[0010] The bending knife is arranged on the outer wall of the bending cylinder.

[0011] Preferably, a slot for installing the bending plate is provided on the surface of the fixing plate.

[0012] Preferably, there are two bending cylinders, which are arranged in a symmetrical structure, and the positions and numbers of the bending knives correspond to the bending cylinders.

[0013] Preferably, a positioning block is provided on the bending plate.

[0014] Preferably, a movable bracket is provided below the bending cylinder, and a plurality of vertically arranged mounting holes are provided on the movable bracket.

[0015] The beneficial effects are:

[0016] The use of mechanical bending for processing significantly improves processing efficiency and ensures product consistency. At the same time, it can also make targeted adjustments according to actual processing needs, reducing the labor intensity of workers and is suitable for mass production. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a three-dimensional structure of the utility model Figure 1 ;

[0019] Figure 2 It is a three-dimensional structure of the utility model Figure 2 ;

[0020] Figure 3 The utility model Figure 3 A partial enlarged view of point A in the figure.

[0021] The following are the descriptions of the reference numerals:

[0022] 1. Battery; 2. Positioning block; 3. Bending knife; 4. Movable bracket; 5. Bending cylinder; 66. Stand; 7. Jig box; 8. Fixed plate; 9. Bending plate; 10. Nickel sheet. DETAILED DESCRIPTION

[0023] To make the objectives, technical solutions and advantages of the present utility model clearer, the technical solutions of the present utility model will be described in detail below. Apparently, the described embodiments are only a part of the embodiments of the present utility model, rather than all embodiments. All other implementation manners obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope protected by the present utility model.

[0024] As shown in Figures 1 - 3 , the present utility model provides a battery nickel sheet bending mechanism, including:

[0025] A jig box 7 for providing a device installation foundation. A non-slip pad made of rubber is provided below the jig box 7 and is respectively arranged at the four corner positions of the jig box 7, which can support the jig box 7 and ensure the stability of the nickel sheet 10 during operation;

[0026] A fixing plate 8 is arranged on the jig box 7. There is a fixing plate 8 on the jig box 7. The fixing plate 8 is a flat plate horizontally arranged on the jig box 7 and is used to provide an installation position for the vertical frame 66. The fixing plate 8 and the jig box 7 are provided with mounting holes corresponding in position, which can be directly positioned during installation and reduce the installation difficulty;

[0027] A vertical frame 66 is arranged above the fixing plate 8. A bending cylinder 5 is arranged on the outer wall of the vertical frame 66. The vertical frame 66 is a vertically arranged bracket and is installed above the fixing plate 8 and is used to provide an installation position for the bending cylinder 5. A movable bracket 4 is arranged below the bending cylinder 5. The movable bracket 4 is provided with a plurality of vertically arranged mounting holes. The movable bracket 4 is horizontally installed below the bending cylinder 5. The movable bracket 4 is of an L-shaped structure, and the vertically arranged side thereof is used to install the bending knife 3. The position of the mounting holes can be adjusted according to the tool model, so as to meet different production requirements;

[0028] A bending knife 3 is arranged on the outer wall of the bending cylinder 5. The bending knife 3 is vertically arranged and can follow the downward movement of the bending cylinder 5 to bend the nickel sheet 10 of the battery 1;

[0029] During use, the operator aligns the battery 1 to be bent with the fixing plate 8, and then pushes the battery 1 close to the bending plate 9. The nickel sheet 10 is placed above the bending plate 9. After positioning, the bending cylinder 5 drives the movable bracket 4 and the bending knife 3 to move downward, so that the tool contacts the nickel sheet 10 at the end of the battery 1 to achieve bending. Then the bending cylinder 5 resets and drives the movable bracket 4 and the bending knife 3 to move upward, so as to take out the battery 1 for replacement, so as to repeat the next step of processing.

[0030] Preferably, a clamping groove for installing the bending plate 9 is formed on the surface of the fixing plate 8. The size of the clamping groove corresponds to the position of the bending plate 9, enabling the bending plate 9 to be directly snapped into the clamping groove during installation, thereby reducing the installation difficulty.

[0031] Preferably, there are two bending cylinders 5, which are arranged in a symmetric structure. The position and number of the bending knives 3 correspond to those of the bending cylinders 5. The number of the bending cylinders 5, the bending knives 3, and the movable brackets 4 can all be adjusted according to the model and structural design of the battery 1, so as to meet different bending requirements.

[0032] In another embodiment, a positioning block 2 is provided on the bending plate 9. The positioning block 2 is arranged in the middle of the bending plate 9 and extends out of the edge of the bending plate 9. During the bending process, the end face of the battery 1 can be abutted against the positioning block 2, so as to confirm the distance between the nickel sheet 10 and the bending knife 3, thereby ensuring the subsequent bending accuracy. At the same time, the width of the positioning block 2 is the same as the distance between the two nickel sheets 10 on the battery 1, so as to achieve bending cooperation.

[0033] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.

Claims

1. A battery nickel sheet bending mechanism, characterized in that: include: A jig box (7) is used to provide a base for installing the equipment. A rubber anti-skid pad is provided below the jig box (7) and is respectively arranged at the four corners of the jig box (7) to support the jig box (7) and ensure the stability of the nickel sheet (10) during operation. A fixing plate (8) is arranged on the jig box (7). The jig box (7) is provided with a fixing plate (8). The fixing plate (8) is a flat plate horizontally arranged on the jig box (7) and is used to provide an installation position for the stand (6). The fixing plate (8) and the jig box (7) are provided with mounting holes corresponding to the positions, so that they can be directly positioned during installation, thereby reducing the difficulty of installation. A stand (6) is arranged above the fixed plate (8), and a bending cylinder (5) is provided on the outer wall of the stand (6). The bending cylinders (5) are two in number and are arranged in a symmetrical structure; A bending knife (3) is arranged on the outer wall of the bending cylinder (5), and the position and number of the bending knife (3) correspond to the bending cylinder (5); A bending plate (9) is arranged on a fixed plate (8), and a positioning block (2) is provided on the bending plate (9). The positioning block (2) is arranged in the middle of the bending plate (9) and extends out of the edge of the bending plate (9). During the bending process, the end face of the battery (1) can be abutted against the positioning block (2), thereby confirming the distance between the nickel sheet (10) and the bending knife (3), thereby ensuring the subsequent bending accuracy.

2. The battery nickel sheet bending mechanism according to claim 1, characterized in that: A slot for mounting the bending plate (9) is provided on the surface of the fixing plate (8); the size of the slot corresponds to the position of the bending plate (9); the bending plate (9) can be directly inserted into the slot when the bending plate (9) is installed, thereby reducing the difficulty of installation.

3. The battery nickel sheet bending mechanism according to claim 1, characterized in that: A movable bracket (4) is provided below the bending cylinder (5), and a plurality of vertically arranged mounting holes are provided on the movable bracket (4). The movable bracket (4) is an L-shaped structure, and one vertically arranged side thereof is used for mounting the bending knife (3). The position of the mounting hole can be adjusted according to the model of the knife, so as to meet different production requirements.