Full-automatic wire arranging device for heating wires
By designing a fully automatic wire management device for electronic cigarette production, the problems of low efficiency and different quality of traditional artificial wire management are solved, and the rapid and automated bending of heating wire pins are achieved, and the production efficiency and product consistency are improved.
Patent Information
- Application Number
- CN202421564019.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-07-03
AI Technical Summary
In the production of electronic cigarettes, wire management operations of heating wire pins rely on manual operation, resulting in low production efficiency, high cost and different product quality.
Design a fully automatic wire management device for heating wire, including a mounting base, drive device, bending device, positioning device and feeding device, and realize rapid bending of heating wire pins through an automated process.
It realizes rapid and automated bending of the electronic cigarette heating wire pins, improves production efficiency, reduces product defect rate, and improves product consistency.
Smart Images
Figure CN222919529U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic cigarette production and assembly, in particular to a fully automatic heating wire wire arranging device. Background Art
[0002] An electronic cigarette is an electronic product that imitates a cigarette. Generally, an electronic cigarette mainly consists of a cigarette tube containing nicotine solution, an evaporation device and a battery. The atomizer is powered by a battery rod and can convert the liquid nicotine in the cartridge into mist, so that the user has a feeling similar to smoking when inhaling. During the production process of an electronic cigarette, the pins of the heating wire in the electronic cigarette need to be wire arranged. The so-called wire arranging operation in the industry is to bend the pins of the heating wire. The traditional pin bending is usually manually operated, with a low bending rate, resulting in low production efficiency and high labor costs. Due to the uneven skills of the operators, manual bending is likely to cause product quality problems. Summary of the Utility Model
[0003] The technical problem to be solved by the utility model is to provide a fully automatic heating wire wire arranging device in view of the above deficiencies of the prior art, which replaces manual operation, improves production efficiency, reduces the defective rate of products, and has the characteristics of convenient use and strong practicability.
[0004] The technical scheme adopted by the utility model is as follows: a fully automatic heating wire wire arranging device, including a mounting base, on one side of the mounting base there is a first driving device for driving the mounting base to lift, at the bottom of the mounting base there is a bending device for bending the pins of the heating wire, below the bending device there is a positioning device, on one side of the positioning device there is a feeding device, the feeding device is installed on a feeding platform, and below the feeding platform there is a second driving device for driving it to move horizontally and vertically.
[0005] As a further improvement, the first driving device includes a column, a driving motor, a lead screw and a slider. The slider is slidably installed on one side of the column. The driving motor is installed on the top of the column. The output end of the driving motor is connected to the lead screw. The slider is threadedly connected to the lead screw. The mounting base is connected to the slider.
[0006] Further, on both sides of the slider there are guide blocks vertically connected thereto, and the guide blocks are slidably connected to both sides of the column.
[0007] Further, the bending device includes a plurality of finger cylinders. The plurality of finger cylinders are arranged in sequence on the mounting base. On both output ends of the finger cylinder there are bending heads, and at the bottom of the bending head there is a bending cylinder.
[0008] Further, on one side of the finger cylinder there is a pressing rod for pressing the heating element of the electronic cigarette.
[0009] Further, the positioning device includes a positioning plate, and a plurality of positioning holes for placing the electronic cigarette heating components are formed in the positioning plate.
[0010] Further, the feeding device includes a first clamping plate, a second clamping plate and two third cylinders. The first clamping plate and the second clamping plate are both slidably mounted on the feeding platform. The two third cylinders are symmetrically arranged on both sides of the feeding platform respectively. The output ends of the third cylinders on both sides are respectively connected to the first clamping plate and the second clamping plate. A plurality of clamping claws for clamping the electronic cigarette heating components are arranged on one side of the first clamping plate and the second clamping plate.
[0011] Further, the second driving device includes a base, a sliding seat, a first cylinder and a second cylinder. The sliding seat is slidably mounted on the base through a guide rail. The first cylinder is mounted on one side of the base. The output end of the first cylinder is connected to the sliding seat. The second cylinder is vertically mounted on the sliding seat. The output end of the second cylinder is connected to the feeding platform. One side of the feeding platform is slidably connected to the sliding seat through a guide rail.
[0012] Beneficial effects
[0013] Compared with the prior art, the utility model has the following advantages:
[0014] In the automatic wire arranging device for heating wires of the utility model, after a plurality of electronic cigarette heating components are conveyed to the designated position by a conveyor belt, the first cylinder pushes the sliding seat, and the second cylinder pushes the feeding platform, so that the first clamping plate and the second clamping plate of the feeding device are located above the electronic cigarette heating components. The first clamping plate and the second clamping plate are respectively pushed by the third cylinders on both sides to move crosswise, so that the clamping claws on the first clamping plate and the second clamping plate pick up the electronic cigarette heating components. Under the cooperation of the first cylinder and the second cylinder, the electronic cigarette heating components are placed on the positioning holes of the positioning plate. Then the driving motor works. By rotating the lead screw, under the action of the lead screw, the slider drives the mounting seat to descend, and the mounting seat drives the finger cylinder to descend. When the pressing rod on the finger cylinder presses the electronic cigarette heating component, the finger cylinder starts to move. The two output ends of the finger cylinder drive the bending head. Under the action of the bending head and the bending cylinder, the heating wire pins of the electronic cigarette heating component can be quickly bent. After the bending is completed, the electronic cigarette heating component is taken out by the feeding device. By repeating the above actions, mass production can be realized. The whole process is fully automatic, replacing manual operation, effectively improving production efficiency, reducing the defective rate of products, and improving the consistency of products. It has the characteristics of strong practicability and wide application range. Brief description of the drawings
[0015] Figure 1It is a front view structural schematic diagram of the present utility model;
[0016] Figure 2 It is a left-side perspective view structural schematic diagram of the present utility model;
[0017] Figure 3 It is a right-side perspective view structural schematic diagram of the present utility model;
[0018] Figure 4 It is a side view structural schematic diagram of the present utility model;
[0019] Figure 5 It is an enlarged structural schematic diagram of the bending device in the present utility model.
[0020] Wherein: 1 - mounting base, 2 - first driving device, 3 - bending device, 4 - positioning device, 5 - feeding device, 6 - second driving device, 7 - feeding platform, 8 - electronic cigarette heating component, 9 - guide rail, 10 - guiding block, 11 - pressing rod, 21 - driving motor, 22 - column, 23 - slider, 31 - finger cylinder, 32 - bending head, 33 - bending cylinder, 41 - positioning hole, 42 - positioning hole, 51 - third cylinder, 52 - second clamping plate, 53 - first clamping plate, 54 - clamping jaw, 61 - second cylinder, 62 - sliding seat, 63 - first cylinder, 64 - base. Specific embodiments
[0021] The following further describes the present utility model with reference to specific embodiments in the accompanying drawings.
[0022] Refer to Figures 1-5As shown in the figure, a fully automatic wire arranging device for heating wires of the present utility model includes a mounting base 1. A first driving device 2 for driving the mounting base 1 to lift is provided on one side of the mounting base 1. A bending device 3 for bending the pins of the heating wire is provided at the bottom of the mounting base 1. A positioning device 4 is provided below the bending device 3. A feeding device 5 is provided on one side of the positioning device 4. The feeding device 5 is installed on a feeding platform 7. A second driving device 6 for driving the feeding platform 7 to move horizontally and vertically is provided below the feeding platform 7. After conveying a plurality of electronic cigarette heating components 8 to a specified position through a conveyor belt, a first cylinder 63 pushes a sliding seat 62, and a second cylinder 61 pushes the feeding platform 7, so that the first clamping plate 53 and the second clamping plate 52 of the feeding device 5 are located above the electronic cigarette heating component 8. The first clamping plate 53 and the second clamping plate 52 are respectively pushed by the third cylinders 51 on both sides to move crosswise, so that the clamping claws 54 on the first clamping plate 53 and the second clamping plate 52 pick up the electronic cigarette heating component 8. Under the cooperation of the first cylinder 63 and the second cylinder 61, the electronic cigarette heating component 8 is placed on the positioning hole 41 of the positioning plate 42. Then, the driving motor 21 works. By rotating the lead screw, under the action of the lead screw, the slider 23 drives the mounting base 1 to descend. The mounting base 1 drives the finger cylinder to descend. When the pressing rod 11 on the finger cylinder 31 presses the electronic cigarette heating component 8, the finger cylinder 31 starts to move. The two output ends of the finger cylinder 31 drive the bending head 32. Under the action of the bending head 32 and the bending cylinder 33, the pins of the heating wire of the electronic cigarette heating component 8 can be quickly bent. After the bending is completed, the electronic cigarette heating component is taken out by the feeding device 5. By repeating the above actions, mass production can be achieved. The whole process is fully automatic, replacing manual operation, effectively improving production efficiency, reducing the defective rate of products, and improving the consistency of products.
[0023] Specifically, the first driving device 2 includes a column 22, a driving motor 21, a lead screw, and a slider 23. The slider 23 is slidably installed on one side of the column 22. The driving motor 21 is installed on the top of the column 22. The output end of the driving motor 21 is connected to the lead screw. The slider 23 is threadedly connected to the lead screw. The mounting base 1 is connected to the slider 23. The driving motor 21 rotates to drive the lead screw, and under the action of the lead screw, the slider 23 is driven to move up and down, so that the mounting base 1 can drive the bending device to lift.
[0024] Preferably, guide blocks 10 are vertically connected to both sides of the slider 23. The guide blocks 10 are slidably connected to both sides of the column 22, playing a guiding role to make the slider 23 slide more stably.
[0025] Further, the bending device 3 includes a plurality of finger cylinders 31 which are arranged in sequence on the mounting base 1. Bending heads 32 are provided on both output ends of the finger cylinders 31. A bending cylinder 33 is provided at the bottom of the bending head 32. The bending cylinder 33 is aligned with the heating wire pin. When the bending cylinder 33 presses down, along with the opening of both output ends of the finger cylinder 31, the bending of the heating wire pin is achieved.
[0026] Further, a pressing rod 11 for pressing the electronic cigarette heating component 8 is provided on one side of the finger cylinder 31 to press the electronic cigarette heating component 8, making the bending of the heating wire pin more stable, thereby improving the bending quality.
[0027] Further, the positioning device 4 includes a positioning plate 42. A plurality of positioning holes 41 for placing the electronic cigarette heating component 8 are provided on the positioning plate 42. The positioning plate 42 plays a role in positioning the electronic cigarette heating component 8, so that the electronic cigarette heating component 8 cannot move during the bending process, and the bending effect is better.
[0028] Further, the feeding device 5 includes a first clamping plate 53, a second clamping plate 52 and two third cylinders 51. The first clamping plate 53 and the second clamping plate 52 are both slidably mounted on the feeding platform 7. The two third cylinders 51 are symmetrically arranged on both sides of the feeding platform 7 respectively. The output ends of the third cylinders 51 on both sides are respectively connected to the first clamping plate 53 and the second clamping plate 52. A plurality of clamping claws 54 for clamping the electronic cigarette heating component 8 are provided on one side of the first clamping plate 53 and the second clamping plate 52. The third cylinders 51 on both sides drive the first clamping plate 53 and the second clamping plate 52 to move in opposite directions to each other, so that the clamping claws 54 on the first clamping plate 53 and the second clamping plate 52 can grab the electronic cigarette heating component 8, thereby realizing automatic loading and unloading.
[0029] Further, the second driving device 6 includes a base 64, a sliding seat 62, a first cylinder 63 and a second cylinder 61. The sliding seat 62 is slidably mounted on the base 64 through a guide rail 9. The first cylinder 63 is mounted on one side of the base 64. The output end of the first cylinder 63 is connected to the sliding seat 62. The second cylinder 61 is vertically mounted on the sliding seat 62. The output end of the second cylinder 61 is connected to the feeding platform 7. One side of the feeding platform 7 is slidably connected to the sliding seat 62 through a guide rail 9. Through the cooperation of the first cylinder 63 and the second cylinder 61, the feeding platform 7 can move horizontally and vertically, so that the feeding device 5 can realize automatic loading and unloading actions.
[0030] When a full-automatic wire arranging device for a heating wire in this embodiment is in use, the first air cylinder 63 pushes the sliding seat 62, and the second air cylinder 61 pushes the feeding platform 7, so that the first clamping plate 53 and the second clamping plate 52 of the feeding device 5 are located above the electronic cigarette heating component 8. The third air cylinders 51 on both sides respectively push the first clamping plate 53 and the second clamping plate 52 to move crosswise, so that the clamping claws 54 on the first clamping plate 53 and the second clamping plate 52 pick up the electronic cigarette heating component 8. Under the cooperation of the first air cylinder 63 and the second air cylinder 61, the electronic cigarette heating component 8 is placed on the positioning hole 41 of the positioning plate 42. Then the driving motor 21 works. By rotating the lead screw, under the action of the lead screw, the slider 23 drives the mounting seat 1 to descend, and the mounting seat 1 drives the finger cylinder to descend. When the pressing rod 11 on the finger cylinder 31 presses the electronic cigarette heating component 8, the finger cylinder 31 starts to move. The two output ends of the finger cylinder 31 drive the folding head 32. Under the action of the folding head 32 and the folding cylinder 33, the heating wire pins of the electronic cigarette heating component 8 can be quickly bent. A full-automatic wire arranging device for a heating wire of the present utility model replaces manual operation, improves production efficiency, reduces the defective rate of products, and has the characteristics of convenient use and strong practicability.
[0031] The above are only the preferred embodiments of the present utility model. It should be pointed out that for those skilled in the art, without departing from the structure of the present utility model, several deformations and improvements can be made, which will not affect the implementation effect of the present utility model and the practicability of the patent.
Claims
1. A fully automatic heating wire management device, characterized in that: The invention comprises a mounting seat (1), wherein a first driving device (2) for driving the mounting seat (1) to rise and fall is provided on one side of the mounting seat (1), a bending device (3) for bending a heating wire pin is provided on the bottom of the mounting seat (1), a positioning device (4) is provided below the bending device (3), a feeding device (5) is provided on one side of the positioning device (4), the feeding device (5) is installed on a feeding platform (7), and a second driving device (6) for driving the feeding platform (7) to move horizontally and vertically is provided below the feeding platform (7).
2. The fully automatic heating wire arrangement device according to claim 1, characterized in that: The first driving device (2) comprises a column (22), a driving motor (21), a screw rod and a slider (23); the slider (23) is slidably mounted on one side of the column (22); the driving motor (21) is mounted on the top of the column (22); the output end of the driving motor (21) is connected to the screw rod; the slider (23) is threadedly connected to the screw rod; and the mounting seat (1) is connected to the slider (23).
3. The fully automatic heating wire arrangement device according to claim 2, characterized in that: The two sides of the sliding block (23) are provided with guide blocks (10) vertically connected thereto, and the guide blocks (10) are slidably connected to the two sides of the column (22).
4. The fully automatic heating wire arrangement device according to claim 1, characterized in that: The bending device (3) comprises a plurality of finger cylinders (31), wherein the plurality of finger cylinders (31) are sequentially arranged on a mounting base (1), a bending head (32) is provided on both output ends of the finger cylinders (31), and a bending cylinder (33) is provided at the bottom of the bending head (32).
5. The fully automatic heating wire arrangement device according to claim 4, characterized in that: A pressing rod (11) for pressing the electronic cigarette heating element (8) is provided on one side of the finger cylinder (31).
6. The fully automatic heating wire arrangement device according to claim 1, characterized in that: The positioning device (4) comprises a positioning plate (42), and the positioning plate (42) is provided with a plurality of positioning holes (41) for placing the electronic cigarette heating components (8).
7. The fully automatic heating wire arrangement device according to claim 1, characterized in that: The feeding device (5) comprises a first clamping plate (53), a second clamping plate (52) and two third cylinders (51); the first clamping plate (53) and the second clamping plate (52) are both slidably mounted on the feeding platform (7); the two third cylinders (51) are symmetrically arranged on both sides of the feeding platform (7); the output ends of the third cylinders (51) on both sides are respectively connected to the first clamping plate (53) and the second clamping plate (52); and a plurality of clamping claws (54) for clamping the electronic cigarette heating component (8) are provided on one side of the first clamping plate (53) and the second clamping plate (52).
8. The heating wire automatic wire arrangement device according to claim 1, characterized in that: The second driving device (6) comprises a base (64), a sliding seat (62), a first cylinder (63) and a second cylinder (61); the sliding seat (62) is slidably mounted on the base (64) via a guide rail (9); the first cylinder (63) is mounted on one side of the base (64); the output end of the first cylinder (63) is connected to the sliding seat (62); the second cylinder (61) is vertically mounted on the sliding seat (62); the output end of the second cylinder (61) is connected to the loading platform (7); and one side of the loading platform (7) is slidably connected to the sliding seat (62) via a guide rail (9).