Pin welding device for capacitor processing

By using the structure of worm gear, worm and turntable in the capacitor processing pin welding device to achieve angle adjustment and fixation, and combining the design of pressing plate and return spring, the problem of insufficient rotation angle fixation of the device and insufficient capacitor fixation is solved, and the welding quality and efficiency are improved.

CN222919844UActive Publication Date: 2025-05-30CHENZHOU JIAEN NEW ENERGY TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202323469717.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2025-05-30
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

The existing pin welding device for capacitor processing cannot ensure that the angle after rotation is fixed, resulting in a decrease in welding quality and the capacitor is not sufficiently fixed and easy to fall off.

Method used

A welding device including a worm gear, a worm and a turntable is designed. The angle of the turntable is adjusted and fixed through the meshing structure of the worm gear and a worm, and a pressing plate and a return spring are provided in the device to ensure the fixity of the capacitor.

Benefits of technology

Through angle adjustment and fixing, the welding quality is improved, and the welding quality decrease is reduced due to the angle deviation of the turntable; at the same time, through the design of the pressing plate and return spring, the fixedness of the capacitor is ensured, the welding falls off is avoided, and the welding quality is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222919844U_ABST
    Figure CN222919844U_ABST
Patent Text Reader

Abstract

The utility model discloses a pin welding device for capacitor processing, which relates to the technical field of capacitor processing equipment and comprises a workbench, a turntable and a worm gear are arranged on the workbench through a rotating shaft, a worm is rotatably arranged in the workbench and meshed with the worm gear, and a plurality of placing frames are uniformly arranged at the top of the turntable. An electric push rod, a mounting plate, a sliding rod and a pressing plate are arranged at the top of the workbench through a mounting frame. Under the action of the worm gear, the worm and the rotating disc, the angle of the rotating disc can be adjusted, the adjusted angle of the rotating disc can be limited at the same time, the welding quality of a follow-up welding machine for capacitor pins is further guaranteed, a capacitor can be pressed and fixed during welding under the action of the pressing plate, and the welding efficiency is improved. And the situation that the welding quality is affected due to welding falling of the capacitor caused by insufficient fixing of the capacitor is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of capacitor processing equipment, in particular to a pin welding device for capacitor processing. Background Art

[0002] Capacitors are one of the electronic components used in large quantities in electronic devices. Usually, the ability to hold charge is referred to as capacitance. Capacitors play an important role in circuits, such as tuning, bypassing, coupling, filtering, etc. It is widely used in various electronic devices, such as the tuning circuit of transistor radios, the coupling circuit and bypass circuit of color TVs, etc. In addition, with the rapid development of electronic information technology, the replacement speed of digital electronic products is getting faster and faster, which also drives the development of the capacitor industry. When processing capacitors, welding devices are needed to weld the pins of capacitors.

[0003] In the utility model patent with the authorization announcement number CN210677254U, a pin welding device for film capacitor processing is disclosed, including a working box body, the working box body is a cylindrical hollow structure, the center position of the inner bottom surface of the working box body is rotatably connected with a mounting rod through a rolling bearing, the upper end of the mounting rod is fixedly connected to a fixture base through screws, a servo motor is fixedly connected to one side of the inner bottom surface of the working box body, the output end of the servo motor is fixedly connected to a bevel gear 1 through a key, the outer wall of the middle rod body of the mounting rod is also fixedly connected to a bevel gear 2, and the bevel gear 2 is meshed with the bevel gear 1, and a capacitor fixing mechanism is also provided on the outer side of the upper end of the fixture base, the capacitor fixing mechanism includes a fixing block, the fixing block is fixedly connected to the upper end surface position of the fixture base through screws, and a fixing groove is provided at the center position of the upper end surface of the fixing block. The utility model can realize continuous operation, high work efficiency, and stable fixation of the wire, which well guarantees the welding quality of the pins of the film capacitor.

[0004] During actual use of the above device, it is impossible to ensure that the angle after rotation is fixed, thereby reducing the use efficiency of the device. In addition, during welding, the capacitor is easily not fixed sufficiently and falls off, thereby reducing the welding quality of the device. Utility Model Content

[0005] The utility model aims to provide a pin welding device for capacitor processing to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A pin welding device for capacitor processing, including a workbench. A rotating shaft is rotatably arranged inside the workbench, and a turntable is arranged at the top of the rotating shaft. A worm gear is also arranged on the rotating shaft inside the workbench through key connection. A worm is rotatably arranged inside the workbench, and the worm meshes with the worm gear. A motor is arranged on the front outer wall of the workbench, and the power output shaft of the motor is connected to the worm through a coupling. A number of placement racks are evenly arranged on the top of the turntable. An installation rack is also arranged on the top of the workbench. An electric push rod is arranged at the bottom of the installation rack, and the end of the telescopic arm at the bottom of the electric push rod is provided with an installation plate. A number of sliding rods are evenly arranged on the installation plate, and a pressing plate is arranged at the bottom end of the sliding rod. A welding machine is also arranged at the bottom of the installation plate.

[0008] As a further solution of the present utility model: A slide rail is also arranged inside the placement rack, and two front and rear clamping plates are slidably arranged on the slide rail. A first return spring is also sleeved on the slide rail.

[0009] As a further solution of the present utility model: A second return spring is also sleeved on the outside of the sliding rod.

[0010] As a further solution of the present utility model: One end of the first return spring is connected to the clamping plate, and the other end of the first return spring is connected to the placement rack.

[0011] As a further solution of the present utility model: One end of the second return spring is connected to the installation plate, and the other end of the second return spring is connected to the pressing plate.

[0012] As a further solution of the present utility model: A limiting plate is also arranged on the sliding rod.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] 1. Under the action of the worm gear, worm, and turntable, not only can the angle of the turntable be adjusted, but also the adjusted angle of the turntable can be restricted, thereby ensuring the quality of the subsequent welding of the capacitor pins by the welding machine and reducing the occurrence of situations where the welding quality is affected due to the angle deviation of the turntable.

[0015] 2. Under the action of the pressing plate, the capacitor during welding can be pressed and fixed, reducing the occurrence of situations where the capacitor falls off during welding due to insufficient fixation of the capacitor, thereby affecting the welding quality, and ensuring the quality of the capacitor pin welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic structural diagram of an embodiment of the present utility model.

[0017] Figure 2 It is a schematic structural diagram inside the workbench in an embodiment of the present utility model.

[0018] Figure 3 This is a schematic structural diagram of the placement rack in the embodiment of the present utility model.

[0019] Figure 4 This is a schematic structural diagram of the electric push rod in the embodiment of the present utility model.

[0020] Annotation of reference numerals in the drawings: 1, workbench; 2, mounting rack; 3, rotating shaft; 4, worm gear; 5, worm; 6, motor; 7, turntable; 8, placement rack; 9, slide rail; 10, clamping plate; 11, first return spring; 12, electric push rod; 13, mounting plate; 14, slide rod; 1401, limiting plate; 15, second return spring; 16, pressing plate; 17, welding machine. Detailed implementation manners

[0021] The following embodiments will describe the present utility model in detail with reference to the drawings. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shapes, thicknesses, or heights of the components can be enlarged or reduced. The various embodiments listed in the present utility model are only used to illustrate the present utility model and are not used to limit the scope of the present utility model. Any obvious modification or change made to the present utility model does not depart from the spirit and scope of the present utility model.

[0022] Embodiment

[0023] Please refer to Figures 1 to 4 , in the embodiment of the present utility model, a pin welding device for capacitor processing includes a workbench 1. A rotating shaft 3 is rotatably arranged inside the workbench 1. A turntable 7 is arranged at the top of the rotating shaft 3. A worm gear 4 is also connected to the rotating shaft 3 inside the workbench 1 by key connection. A worm 5 is rotatably arranged inside the workbench 1. The worm 5 meshes with the worm gear 4. At this time, rotating the worm 5 can drive the rotating shaft 3 to rotate through the worm gear 4, thereby driving the turntable 7 to rotate. In addition, due to the self-locking function of the worm gear 4 and the worm 5, the angle of the turntable 7 after rotation can be limited, so that the device can better meet the actual use requirements, and thus ensure the quality of subsequent welding. An electric motor 6 is arranged on the front outer wall of the workbench 1. The power output shaft of the electric motor 6 is connected to the worm 5 through a coupling. By using the electric motor 6, the worm 5 can be driven to rotate, and then the turntable 7 can be driven to rotate.

[0024] A number of placement racks 8 are evenly arranged on the top of the turntable 7. An installation rack 2 is also arranged on the top of the workbench 1. An electric push rod 12 is arranged at the bottom of the installation rack 2. The end of the telescopic arm at the bottom of the electric push rod 12 is provided with a mounting plate 13. A number of sliding rods 14 are evenly arranged on the mounting plate 13. The end of the bottom of the sliding rod 14 is provided with a pressing plate 16. A welding machine 17 is also arranged at the bottom of the mounting plate 13. During actual use, when welding the pins of a capacitor is required, the staff places the capacitor on the placement rack 8. Then, the electric push rod 12 is used to drive the pressing plate 16 to move downward. When the bottom of the pressing plate 16 contacts the capacitor, under the action of the sliding rod 14, the mounting plate 13 continues to descend, so that the welding machine 17 descends, and thus the welding machine 17 can weld the pins of the capacitor. A second return spring 15 is also sleeved outside the sliding rod 14. One end of the second return spring 15 is connected to the mounting plate 13, and the other end of the second return spring 15 is connected to the pressing plate 16. At this time, under the action of the second return spring 15, the pressing plate 16 can be reset, and thus the pressing plate 16 can better press and fix the capacitor, reducing the occurrence of the situation where the welding quality is reduced due to insufficient fixation of the capacitor during actual welding, ensuring the welding quality of the capacitor pins. A limiting plate 1401 is also arranged on the sliding rod 14. Under the action of the limiting plate 1401, the situation of the sliding rod 14 falling off is reduced, ensuring the service efficiency of the sliding rod 14.

[0025] A slide rail 9 is also arranged inside the placement rack 8. Two clamping plates 10 are slidably arranged on the slide rail 9. A first return spring 11 is also sleeved on the slide rail 9. One end of the first return spring 11 is connected to the clamping plate 10, and the other end of the first return spring 11 is connected to the placement rack 8. Under the action of the clamping plate 10, the placement rack 8 can meet the clamping and fixing requirements for capacitors of different sizes. With the cooperation of the first return spring 11, the clamping and fixing quality of the clamping plate 10 for the capacitor is ensured, and thus the fixing quality of the device for the capacitor is improved. A rubber pad is also arranged on the inner wall of the clamping plate 10. Under the action of the rubber pad, the clamping and fixing quality of the clamping plate 10 for the capacitor is ensured, reducing the occurrence of the situation where the capacitor falls off.

[0026] In actual use, when it is necessary to weld the capacitor pins, the staff place several capacitors on the placement rack 8, clamp and fix the capacitors by using the clamping plate 10, and then start the motor 6 to drive the rotating shaft 3 to rotate by means of the worm 5 and the worm gear 4, so that the placement rack 8 moves below the mounting rack 2. At this time, the electric push rod 12 is used to drive the mounting plate 13 to move downward, so that the pressing plate 16 presses and fixes the capacitors. At this time, the welding of the capacitor pins can be completed by the welder 17. After the welding is completed, the turntable 7 is rotated to weld the capacitors on the next placement rack 8, so that the device can weld the capacitor pins more quickly, and to a certain extent, the welding efficiency of the device is improved.

[0027] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed claim.

[0028] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A pin welding device for capacitor processing, comprising a workbench (1), characterized in that, a rotating shaft (3) is rotatably arranged inside the workbench (1), a turntable (7) is arranged at the top of the rotating shaft (3), a worm gear (4) is also arranged on the rotating shaft (3) inside the workbench (1) by key connection, a worm (5) is rotatably arranged inside the workbench (1), the worm (5) meshes with the worm gear (4), a motor (6) is arranged on the front outer wall of the workbench (1), and the power output shaft of the motor (6) is connected to the worm (5) through a coupling; a plurality of placement racks (8) are evenly arranged on the top of the turntable (7), an installation frame (2) is further arranged on the top of the workbench (1), an electric push rod (12) is arranged at the bottom of the installation frame (2), an installation plate (13) is arranged at the end of the telescopic arm at the bottom of the electric push rod (12), a plurality of sliding rods (14) are evenly arranged on the installation plate (13), a pressing plate (16) is arranged at the end of the bottom of the sliding rod (14), and a welding machine (17) is further arranged at the bottom of the installation plate (13).

2. The pin welding device for capacitor processing according to claim 1, characterized in that, a slide rail (9) is further arranged inside the placement rack (8), two front and rear clamping plates (10) are slidably arranged on the slide rail (9), and a first return spring (11) is sleeved on the slide rail (9).

3. The pin welding device for capacitor processing according to claim 1, characterized in that, a second return spring (15) is sleeved on the outer side of the sliding rod (14).

4. The pin welding device for capacitor processing according to claim 2, characterized in that, one end of the first return spring (11) is connected to the clamping plate (10), and the other end of the first return spring (11) is connected to the placement rack (8).

5. The pin welding device for capacitor processing according to claim 3, characterized in that, one end of the second return spring (15) is connected to the mounting plate (13), and the other end of the second return spring (15) is connected to the pressing plate (16).

6. The pin welding device for capacitor processing according to claim 1, characterized in that, a limiting plate (1401) is further arranged on the sliding rod (14).

Citation Information

Patent Citations

  • Pin welding device for processing thin-film capacitor

    CN210677254U