Welding star bearing device
By designing a fully enclosed welding star bearing device, and using the cooperation of gear sets and locking parts, the problem that existing devices cannot effectively isolate welding star contact with flammable and explosive items is solved, and safety improvements during the welding process are achieved.
Patent Information
- Application Number
- CN202421432921.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing welding star bearing device is not fully enclosed and cannot effectively isolate the welding star contact with cables and flammable and explosive items, resulting in poor safety.
A welding star bearing device including adjustment components and operation components is designed. Through the coordination of the gear set and locking members, the position adjustment and fixation of the auxiliary plate is realized, forming a fully enclosed structure to avoid welding star splashing.
It effectively avoids welding star splash during welding, blocks the contact between welding star and cables and flammable and explosive items, and ensures the safety of welding work.
Smart Images
Figure CN222919850U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a welding star receiving device. Background Art
[0002] The welding star receiving device mainly refers to the equipment or structure used to receive by-products such as welding stars and welding slag during the welding process. These devices can effectively collect and process the waste generated during welding to keep the working environment clean, prevent damage to surrounding equipment or personnel, and help improve the welding efficiency and quality.
[0003] In the prior art, various forms of receiving devices have been developed for the problem of welding stars falling during welding. However, these traditional receiving devices are not fully enclosed designs. Therefore, in the actual use process, it is very difficult to completely prevent the welding stars from splashing during welding. This means that when welding work is carried out in cable and flammable and explosive areas, the applicability of this traditional method is not high. Because the welding stars generated during welding may come into contact with flammable and explosive items such as cables before falling into the receiving device, resulting in dangerous situations such as wire short circuits and explosions, and the safety factor is relatively low. For this reason, a welding star receiving device is proposed. Summary of the Utility Model
[0004] The purpose of this part is to outline some aspects of the embodiments of the present utility model and briefly introduce some preferred embodiments. In this part, as well as in the abstract of the specification and the name of the utility model of this application, some simplifications or omissions may be made to avoid obscuring the purpose of this part, the abstract of the specification, and the name of the utility model. However, such simplifications or omissions cannot be used to limit the scope of the present utility model.
[0005] In view of the above and / or problems existing in the prior art, the present utility model is proposed.
[0006] Therefore, the technical problem to be solved by the present utility model is that the existing welding star receiving device is not a fully enclosed design, cannot effectively isolate the welding stars from contacting cables and flammable and explosive items, and has poor safety.
[0007] To solve the above technical problem, the present utility model provides the following technical solution: a welding star receiving device, including an adjustment assembly, including a gear set, the gear set includes a driving gear and a driven gear, racks are meshed and connected to both the driving gear and the driven gear, a connecting block is arranged on one side of the rack, an auxiliary plate is connected to the top of the connecting block, and a locking member is arranged at the bottom of the driving gear;
[0008] It also includes an operating component, which includes a base plate, which is arranged on the top of the locking member, and the top of the base plate is symmetrically provided with slide rails, the inside of the slide rails is slidably connected with connecting blocks, and the bottom of the base plate is provided with a slot, and the inside of the slot is plugged with a card block.
[0009] As a preferred solution of the welding star receiving device of the utility model, a sliding block is arranged at the bottom of the rack, and a first spring is arranged at one side of the rack.
[0010] As a preferred solution of the welding star receiving device of the utility model, wherein: a first connecting plate is provided on one side of the top of the auxiliary plate;
[0011] The connecting block is arranged as a right-angle block.
[0012] As a preferred solution of the welding star receiving device described in the utility model, the locking part includes a turning handle, a first placement groove is opened on the top of the turning handle, a rectangular block is connected to the top of the turning handle through the first placement groove, a connecting rod is arranged on the top of the rectangular block, and the top of the connecting rod is connected to the active tooth.
[0013] As a preferred solution of the welding star receiving device of the utility model, a clamping block is arranged on the top of the turning handle, and the clamping block is symmetrically arranged.
[0014] As a preferred solution of the welding star receiving device of the utility model, a first side plate is arranged on the top of the bottom plate, two first side plates are arranged, and a second connecting plate is arranged on the first side plate close to the slide rail.
[0015] As a preferred solution of the welding star receiving device of the utility model, second side plates are symmetrically arranged on both sides of the first side plate away from the sliding rail, a second placement groove is opened on the second side plate, and an auxiliary plate is slidably connected inside the second placement groove.
[0016] As a preferred solution of the welding star receiving device of the utility model, wherein: a box cover is hinged on the top of the first side panel away from the side of the slide rail, an observation window is arranged on the top of the box cover, a limiting hole is opened on the box cover, a handle is arranged on one side of the box cover, and fixing parts are arranged on the box cover and the first side panel close to the side of the slide rail.
[0017] As a preferred solution of the welding star receiving device of the utility model, the fixing part includes a fixing block arranged at the bottom of the box cover, a locking hole is opened on the fixing block, a fixing rod is movably connected inside the locking hole, and the fixing rod passes through the fixing block.
[0018] As a preferred embodiment of the solder star receiving device of the present utility model, the following is provided: a second spring is provided at one end of the fixing rod, the other end of the second spring is disposed inside the first side plate, a connecting frame is provided on the fixing rod, the connecting frame penetrates through the first side plate, and an adjusting block is provided on the connecting frame.
[0019] Advantages of the present utility model: Through the cooperation between the adjustment component and the operation component, the staff can install the receiving device on the device to be welded according to the actual use scenario, and fully enclose the place to be welded, effectively avoiding the splashing of solder stars generated during welding by the staff, blocking the contact between the solder stars and cables, flammable and explosive items, etc., and concentrating the solder stars sprayed everywhere into the interior of this receiving device, ensuring the safety of the welding work while facilitating the staff to carry out the welding work. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. Among them:
[0021] Figure 1 It is a schematic diagram of the overall structure of the solder star receiving device according to an embodiment provided by the present utility model;
[0022] Figure 2 It is a schematic diagram of the partial structure of the solder star receiving device according to an embodiment provided by the present utility model;
[0023] Figure 3 It is a schematic diagram of the structure of the adjustment component in the solder star receiving device according to an embodiment provided by the present utility model;
[0024] Figure 4 It is a schematic diagram of the overall structure of the locking member in the adjustment component according to an embodiment provided by the present utility model;
[0025] Figure 5 It is a schematic diagram of the structure of the operation component in the solder star receiving device according to an embodiment provided by the present utility model;
[0026] Figure 6 It is a schematic diagram of the structure of the fixing member in the operation component according to an embodiment provided by the present utility model. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] In order to make the above objects, features, and advantages of the present utility model more obvious and understandable, the following will describe the specific embodiments of the present utility model in detail with reference to the accompanying drawings of the specification.
[0028] In the following description, many specific details are set forth in order to provide a thorough understanding of the present utility model. However, the present utility model may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model. Therefore, the present utility model is not limited by the specific embodiments disclosed below.
[0029] Secondly, the present utility model will be described in detail in conjunction with the schematic diagrams. When detailing the embodiments of the present utility model, for the convenience of explanation, the cross-sectional views showing the device structure will be enlarged locally out of the general proportion, and the schematic diagrams are only examples and should not limit the scope of protection of the present utility model herein. In addition, in actual production, three-dimensional spatial dimensions including length, width, and depth should be included.
[0030] Furthermore, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation manner of the present utility model. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it an embodiment that is separate or selectively mutually exclusive with other embodiments.
[0031] Embodiment 1
[0032] Referring to Figure 1 and 2 , this is the first embodiment of the present utility model, and this embodiment provides a solder star receiving device.
[0033] The solder star receiving device includes an adjustment assembly 100.
[0034] Specifically, the adjustment assembly 100 includes a gear set 101. The gear set 101 includes a driving gear 101a and a driven gear 101b. Through the setting of the gear set 101, the two racks 102 can perform synchronous and co-directional movements. The driving gear 101a and the driven gear 101b are both meshed with a rack 102. A connecting block 103 is arranged on one side of the rack 102. Through the cooperation between the rack 102 and the connecting block 103, the auxiliary plate 105 can move in position to realize the adjustment of the opening size of the receiving device. The top of the connecting block 103 is connected to the auxiliary plate 105. A locking member 106 is arranged at the bottom of the driving gear 101a. Through the setting of the locking member 106, it is convenient to lock and fix after adjusting the position of the auxiliary plate, avoiding the phenomenon that the auxiliary plate 105 shifts during use, enabling the receiving device to be better installed at the place where welding is required, being safer to operate, and having stronger sealing performance;
[0035] The operating assembly 200 is also included. The operating assembly 200 includes a bottom plate 201. Through the arrangement of the bottom plate 201, the welding stars generated during the column welding can be well received to prevent the welding stars from dripping onto cables or inflammable and explosive items. At the same time, a fixed position is provided for the locking and fixing of the locking member 106. The bottom plate 201 is arranged on the top of the locking member 106. The top of the bottom plate 201 is symmetrically provided with slide rails 201a. Through the arrangement of the slide rails 201a, the connecting block 103 can smoothly pass through the bottom plate 201 and be connected to the auxiliary plate 105. The connecting block 103 is slidably connected to the inside of the slide rail 201a. A card slot 201b is arranged at the bottom of the bottom plate 201. The card slot 201b is plugged with the card block 106c. Through the cooperation between the slot 201b and the block 106c, after the gear set 101 is rotated and adjusted, the block 106c is inserted into the slot 201b, thereby fixing the locking member 106 and preventing the gear set 101 from rotating during subsequent welding, thereby driving the auxiliary plate 105 to adjust its position, ensuring the position of the auxiliary plate 105 during welding, and ensuring the closed space formed by the auxiliary plate 105 and the receiving device after adjustment, effectively avoiding the splash of welding stars generated by the staff during welding, blocking the contact between the welding stars and cables and flammable and explosive items, and collecting the welding stars sprayed everywhere into the receiving device, ensuring the safety of welding work while facilitating the staff to carry out welding work.
[0036] Preferably, a slider 102a is provided at the bottom of the rack 102. Through the setting of the slider 102a, the rack 102 can be more stable when moving forward and backward, ensuring the meshing effect between the rack 102 and the gear set 101. A first spring 104 is provided on one side of the rack 102. Through the setting of the first spring 104, the elastic force on one side of the rack 102 is increased, so that the rack 102 can be reset more smoothly after the locking piece 106 is released.
[0037] Furthermore, a first connecting plate 105a is provided on one side of the top of the auxiliary plate 105. Through the setting of the first connecting plate 105a, one end of the auxiliary plate 105 can contact the top of the device to be welded, playing a certain fixing and supporting role, and the connecting block 103 is set as a right-angle block, so that the connecting block 103 can better penetrate the two directions of the base plate 201, connecting the rack 102 with the auxiliary plate 105, so that when the rack 102 moves, it can smoothly drive the auxiliary plate 105 to move synchronously.
[0038] During use, first rotate the driving gear 101a clockwise. Driven by the driving gear 101a, the driven gear 101b meshing with the driving gear 101a rotates counterclockwise, so that the racks 102 on the driving gear 101a and the driven gear 101b move synchronously in the same direction, thereby driving the connecting block 103 and the auxiliary plate 105 to move on the bottom plate 201, facilitating adjustment according to the size and width of the welding device, so that the first connecting plate 105a on one side of the auxiliary plate 105 can be smoothly placed on the top of the device to be welded, achieving a preliminary fixing effect on the receiving device.
[0039] Embodiment 2
[0040] Referring to Figure 3 and 4 , this is the second embodiment of the present utility model. This embodiment is based on the previous embodiment, and the difference from the previous embodiment is that this embodiment provides a welding star receiving device.
[0041] Specifically, the locking member 106 includes a turning handle 106a. A first placement groove 106b is provided at the top of the turning handle 106a. Through the setting of the first placement groove 106b, it is convenient for the rectangular block 106d to be better installed inside the turning handle 106a. The top of the turning handle 106a is fitted with a rectangular block 106d through the first placement groove 106b. A connecting rod 106e is provided at the top of the rectangular block 106d, and a driving gear 101a is connected to the top of the connecting rod 106e. Through the setting of the rectangular block 106d, when the staff rotates the turning handle 106a, the rectangular block 106d is driven to rotate, and the rectangular block 106d drives the connecting rod 106e at the top to rotate, thereby realizing the rotation of the driving gear 101a at the top of the connecting rod 106e.
[0042] It should be noted that: a clamping block 106c is provided at the top of the turning handle 106a, and the clamping blocks 106c are symmetrically arranged. Through the setting of the clamping blocks 106c, after the turning handle 106a rotates to drive the connecting rod 106e and the driving gear 101a to rotate synchronously and drive the driven wheel 101b to rotate, after the position of the auxiliary plate 105 is adjusted, push the turning handle 106a upward, so that the turning handle 106a and the clamping block 106c on the turning handle 106a move upward, so that the clamping block 106c is clamped into the clamping groove 201b opened at the bottom of the bottom plate 201, thereby realizing the fixation of the locking member 106, avoiding the rotation of the gear set 101 during subsequent welding, driving the auxiliary plate 105 to adjust the position, ensuring the position of the auxiliary plate 105 during welding, ensuring the closed space formed by the auxiliary plate 105 and the receiving device after adjustment, effectively avoiding the welding stars splashing generated by the staff during welding, blocking the contact between the welding stars and cables, flammable and explosive items, etc., and concentrating the welding stars spraying everywhere into the interior of this receiving device, ensuring the safety of the welding work while facilitating the staff to carry out the welding work.
[0043] Example 3
[0044] Refer to Figure 5 and 6 , which is the third embodiment of the present utility model. This embodiment provides a solder star receiving device. Combining with the embodiments, it is easy to understand the working principle of Embodiment 2:
[0045] Specifically, two first side plates 202 are provided on the top of the bottom plate 201. A second connecting plate 202a is provided on the first side plate 202 close to the slide rail 201a. Through the setting of the second connecting plate 202a, one end of the first side plate 202 can be in contact with the top of the device to be welded, playing a certain fixing and supporting role. Cooperating with the first connecting plate 105a, the entire receiving device can be better installed on the device to be welded, facilitating the staff to better carry out subsequent welding work;
[0046] It should be noted that second side plates 203 are symmetrically arranged on both sides of the first side plate 202 far from the slide rail 201a. Through the cooperation between the second side plates 203 and the first side plate 202, the four sides of the top of the bottom plate 201 are effectively sealed, preventing the solder stars generated during the welding process from splashing out, making the receiving device more suitable for use in dangerous areas such as cables and flammable and explosive areas. A second placement groove 203a is provided on the second side plate 203. Through the opening of the second placement groove 203a, it is convenient for storing the auxiliary plate 105. The auxiliary plate 105 is slidably connected inside the second placement groove 203a. Through the movable setting of the auxiliary plate 105, it can be adjusted according to the size of the device to be welded, enabling the receiving device to be installed on devices of different sizes for welding work, and effectively ensuring the sealing effect during the welding process.
[0047] Preferably, a box cover 205 is hinged to the top of the first side plate 202 on the side away from the slide rail 201a. With the setting of the box cover 205, the receiving device is completely in a closed state, avoiding the welding stars generated during welding from splashing out from the top, causing phenomena such as explosion and power failure, and making the operation safer. An observation window 205a is provided on the top of the box cover 205. With the setting of the observation window 205a, it is convenient for the staff to better observe the situation inside the box before and after welding, facilitating the staff to better carry out the welding work. A limit hole 205b is opened on the box cover 205. With the opening of the limit hole 205b, it is convenient for the welding gun to better extend into the box. A handle 205c is provided on one side of the box cover 205. With the setting of the handle 205c, it is convenient for the staff to better control the opening or closing of the box cover 205, making the operation more time-saving and labor-saving. Fixing parts 206 are provided on both the box cover 205 and the first side plate 202 on the side close to the slide rail 201a. With the setting of the fixing parts 206, the box cover 205 can be effectively locked after contacting the first side plate 202, avoiding the opening of the box cover 205 caused by excessive vibration during welding and ensuring a fully enclosed environment during welding.
[0048] Further, the fixing member 206 includes a fixing block 206a provided at the bottom of the box cover 205. A locking hole 206b is formed in the fixing block 206a. The formation of the locking hole 206b facilitates the insertion of the fixing rod 206c. The locking hole 206b is movably connected to the fixing rod 206c, and the fixing rod 206c penetrates through the fixing block 206a. Through the arrangement of the fixing rod 206c, after the fixing block 206a is inserted into the first side plate 202, the locking hole 206b on the fixing block 206a can be smoothly inserted, achieving the locking effect on the fixing block 206a and the top box cover 205, ensuring the firmness of the box cover 205 during the welding process. One end of the fixing rod 206c is provided with a second spring 206d, and the other end of the second spring 206d is arranged inside the first side plate 202. Through the arrangement of the second spring 206d, without external force extrusion, the elastic force can be smoothly restored, thereby pushing the fixing rod 206c forward to ensure that the fixing rod 206c can be smoothly inserted into the fixing block 206a to achieve the locking of the fixing block 206a. A connecting frame 206e is arranged on the fixing rod 206c, and the connecting frame 206e penetrates through the first side plate 202. An adjusting block 206f is arranged on the connecting frame 206e. Through the coordinated use of the connecting frame 206e and the adjusting block 206f, before the box cover 205 contacts the first side plate 202, the fixing rod 206c is pushed backward to squeeze the second spring 206d, facilitating the smooth insertion of the fixing block 206a at the bottom of the box cover 205 into the first side plate 202. When it is necessary to open the box cover 205, the adjusting block 206f can also be pressed to drive the connecting frame 206e and the fixing rod 206c to move toward the side of the second spring 206d, achieving the unlocking of the fixing block 206a and facilitating the removal of the fixing block 206a from the first side plate 202.
[0049] Importantly, it should be noted that the construction and arrangement of the present application shown in multiple different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who refer to this disclosure should easily understand that many modifications are possible without materially departing from the novel teachings and advantages of the subject matter described in this application (e.g., changes in the dimensions, scales, structures, shapes, and proportions of various elements, as well as parameter values (such as temperature, pressure, etc.), installation arrangements, use of materials, colors, orientations, etc.). For example, elements shown as integrally formed may be composed of multiple parts or elements, the positions of the elements may be inverted or otherwise changed, and the nature, number, or position of discrete elements may be altered or changed. Accordingly, all such modifications are intended to be included within the scope of the present utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means-plus-function" clauses are intended to cover the structures that perform the recited functions herein, and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present utility model. Therefore, the present utility model is not limited to a particular embodiment, but extends to various modifications that still fall within the scope of the appended claims.
[0050] In addition, in order to provide a concise description of the exemplary embodiments, all features of the actual embodiments may not be described (i.e., those features that are not relevant to the currently contemplated best mode of carrying out the present utility model or those features that are not relevant to the implementation of the present utility model).
[0051] It should be understood that in the development of any actual implementation, in any engineering or design project, a large number of specific implementation decisions may be made. Such development efforts may be complex and time-consuming, but for those of ordinary skill in the art who benefit from this disclosure, without undue experimentation, such development efforts will be a routine task of design, manufacturing, and production.
[0052] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and not to limit them. Although the present utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present utility model can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present utility model, and all of them should be covered by the scope of the claims of the present utility model.
Claims
1. A welding star receiving device, characterized in that: include, An adjustment assembly (100) comprises a gear set (101), wherein the gear set (101) comprises a driving tooth (101a) and a driven tooth (101b), wherein the driving tooth (101a) and the driven tooth (101b) are both meshedly connected with a rack (102), a connecting block (103) is provided on one side of the rack (102), an auxiliary plate (105) is connected to the top of the connecting block (103), and a locking member (106) is provided at the bottom of the driving tooth (101a); The operating assembly (200) further comprises an operating assembly (200), wherein the operating assembly (200) comprises a bottom plate (201), wherein the bottom plate (201) is arranged on the top of the locking member (106), wherein a slide rail (201a) is symmetrically provided on the top of the bottom plate (201), wherein a connecting block (103) is slidably connected to the inside of the slide rail (201a), and wherein a card slot (201b) is provided at the bottom of the bottom plate (201), wherein a card block (106c) is inserted into the inside of the card slot (201b).
2. The welding star receiving device according to claim 1, characterized in that: A sliding block (102a) is provided at the bottom of the rack (102), and a first spring (104) is provided on one side of the rack (102).
3. The welding star receiving device according to claim 1, characterized in that: A first connecting plate (105a) is provided on one side of the top of the auxiliary plate (105); The connecting block (103) is arranged as a right-angle block.
4. The welding star receiving device according to claim 3, characterized in that: The locking member (106) comprises a turning handle (106a), a first placement groove (106b) is provided at the top of the turning handle (106a), a rectangular block (106d) is connected to the top of the turning handle (106a) through the first placement groove (106b), a connecting rod (106e) is provided at the top of the rectangular block (106d), and the top of the connecting rod (106e) is connected to the active tooth (101a).
5. The welding star receiving device according to claim 4, characterized in that: A clamping block (106c) is arranged on the top of the turning handle (106a), and the clamping blocks (106c) are symmetrically arranged.
6. The welding star receiving device according to claim 1, characterized in that: A first side plate (202) is arranged on the top of the bottom plate (201), two first side plates (202) are arranged, and a second connecting plate (202a) is arranged on the first side plate (202) close to the slide rail (201a).
7. The welding star receiving device according to claim 6, characterized in that: Second side plates (203) are symmetrically arranged on both sides of the first side plate (202) away from the slide rail (201a), and a second placement groove (203a) is opened on the second side plate (203), and an auxiliary plate (105) is slidably connected inside the second placement groove (203a).
8. The welding star receiving device according to claim 7, characterized in that: A box cover (205) is hingedly connected to the top of the first side panel (202) on the side away from the slide rail (201a); an observation window (205a) is arranged on the top of the box cover (205); a limiting hole (205b) is provided on the box cover (205); a handle (205c) is arranged on one side of the box cover (205); and fixing parts (206) are arranged on both the box cover (205) and the first side panel (202) on the side close to the slide rail (201a).
9. The welding star receiving device according to claim 8, characterized in that: The fixing member (206) comprises a fixing block (206a) arranged at the bottom of the box cover (205), a locking hole (206b) is opened on the fixing block (206a), a fixing rod (206c) is movably connected inside the locking hole (206b), and the fixing rod (206c) passes through the fixing block (206a).
10. The welding star receiving device according to claim 9, characterized in that: A second spring (206d) is provided at one end of the fixing rod (206c), and the other end of the second spring (206d) is arranged inside the first side plate (202). A connecting frame (206e) is provided on the fixing rod (206c), and the connecting frame (206e) passes through the first side plate (202). An adjusting block (206f) is provided on the connecting frame (206e).