Adjustable clamp for forming and welding longitudinal beam

By designing an adjustable fixture for welding of longitudinal beams including support plate, fixing plate, support base, sliding block, limiting plate, rotating assembly, limiting assembly, pressurized rod, adjustment rod and buffer assembly, the problem of inconvenient fixing and counteracting pressurized impact on longitudinal beams of different models and sizes in the prior art is solved, and a welding fixture with high stability, applicability and safety is achieved.

CN222919901UActive Publication Date: 2025-05-30WUXI ZHENHUA AUTO AUXILIARY PARTS
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Patent Information

Application Number
CN202421511025.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-28
Publication Date
2025-05-30
Estimated Expiration
2034-06-28

AI Technical Summary

Technical Problem

The existing adjustable fixtures for longitudinal beam forming welding are not convenient for fixing longitudinal beams of different models and sizes, and are not convenient for counteracting the impact of the pressurized part, which easily causes damage to the surface of the longitudinal beam.

Method used

An adjustable fixture for welding longitudinal beam forming including a support plate, a fixing plate, a support base, a sliding block, a limiting plate, a rotating assembly, a limiting assembly, a pressurized rod, an adjustment rod and a buffer assembly are designed. By setting the rotating assembly and the limiting assembly, the fixation of the longitudinal beams of different models and sizes is achieved; by setting the buffer assembly, the impact of the pressurized part is counteracted to prevent the pressurized rod from acting directly on the surface of the longitudinal beam.

Benefits of technology

The fixture can conveniently fix longitudinal beams of different models and sizes, improve the stability and applicability of longitudinal beam molding and welding fixtures, and offset partial impacts through the setting of buffer components, improving safety and production quality.

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    Figure CN222919901U_ABST
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Abstract

The utility model relates to the technical field of longitudinal beam machining, and discloses an adjustable clamp for longitudinal beam forming welding, which comprises a support plate, and the top surface of the support plate is in threaded connection with two groups of fixing plates. According to the adjustable clamp for longitudinal beam forming and welding, through arrangement of the rotating assembly and the limiting assembly, when the adjustable clamp is used, longitudinal beams are placed on the supporting base according to the longitudinal beams of different models and sizes, a driving motor is started to drive a threaded rod to rotate, a sliding block slides on the supporting base to limit the longitudinal beams, and a telescopic air cylinder is started; during installation, the connecting base is moved, the pressurizing block is made to directly face the center of the transverse face of the longitudinal beam, the rotating rod is twisted to rotate in the fixing piece, and then the limiting block extrudes the inner wall of the sliding groove, so that the fixed installation effect is achieved, longitudinal beams of different models and sizes are conveniently fixed, and the practicability is high. And the stability and applicability of the adjustable clamp for longitudinal beam forming and welding are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of longitudinal beam processing, in particular to an adjustable fixture for longitudinal beam forming and welding. Background Art

[0002] The vehicle frame is the most important load-bearing component in an automobile, and the longitudinal beam of the vehicle frame is one of the key parts. Therefore, the longitudinal beam plays an important load-bearing role in the automobile. Side beam type vehicle frames, middle beam type vehicle frames, etc. of automobiles all contain longitudinal beams. Longitudinal beams are usually stamped from low alloy steel plates, and the cross-sectional shape is generally U-shaped, and some are made into Z-shaped or box-shaped cross-sections, etc. A fixture refers to a device used in the process of mechanical manufacturing to fix the processing object so that it occupies the correct position to receive construction or inspection. An adjustable fixture for longitudinal beam forming and welding is a device specially designed to support and fix workpieces (such as longitudinal beams) for welding processing. The adjustable fixture for longitudinal beam forming and welding is widely used in various manufacturing and construction fields, especially in occasions that require large-scale structure welding and assembly, such as the manufacturing of bridges, building structures, and mechanical equipment. By correctly selecting and using fixtures, production efficiency can be improved, errors can be reduced, and product quality can be improved.

[0003] When the existing adjustable fixture for longitudinal beam forming and welding is actually used, it is not convenient to fix longitudinal beams of different models and sizes.

[0004] After retrieval of existing patents: A welding fixture for positioning the rear longitudinal beam end plate of a floor assembly (publication number: CN203636275U), which is used to fix and support the left and right rear longitudinal beam end plates of the floor assembly, includes a cross beam, a threaded pin, and a pair of adjustable positioning surface components provided at both ends of the cross beam. The pair of adjustable positioning surface components can move on the cross beam to change the distance between the two, and the threaded pin is arranged on the adjustable positioning surface components. The left and right rear longitudinal beam end plates are respectively positioned and fixed on the adjustable positioning surface components through the threaded pins. Compared with the prior art, the utility model can determine the open size of the left and right rear longitudinal beam end plates by matching the threaded pins on the two groups of adjustable positioning surface components with the threaded holes of the left and right rear longitudinal beam end plates. In addition, due to the support of the cross beam, the Y-direction inclination and distortion of the left and right rear longitudinal beam end plates can be prevented, ensuring the control of the degrees of freedom of the parts, and having the advantages of simple operation, convenient loading and unloading, etc.

[0005] Although the above patent can prevent the Y-direction inclination and distortion of the left and right rear longitudinal beam end plates, ensuring the control of the degrees of freedom of the parts, and having the advantages of simple operation, convenient loading and unloading, etc., it is not convenient to offset the impact of the pressurized part, and the pressure rod directly acting on the surface of the longitudinal beam is easy to cause damage.

[0006] Therefore, it is very necessary to invent an adjustable fixture for longitudinal beam forming and welding to solve the above problems. Summary of the Utility Model

[0007] (1) Technical Problem to be Solved

[0008] The technical problem solved by the utility model is to provide an adjustable fixture for longitudinal beam forming and welding, which has high practicability, can be operated simply, and has a relatively simple structure, solving the problems of inconvenient fixation of longitudinal beams of different models and sizes and inconvenient cancellation of the impact of the pressurized part mentioned in the above background technology.

[0009] (2) Technical Solution

[0010] To achieve the above object, the utility model is realized through the following technical solutions: an adjustable fixture for longitudinal beam forming and welding, including a support plate, on the top surface of which two groups of fixed plates are threadedly connected. On the top surface of the fixed plates, a support seat is fixedly connected. On the top surface of the support seat, a sliding block is slidably connected. On the top surface of the sliding block, a limiting piece is fixedly connected. On one side of the support seat, a rotating component is rotatably connected. On the top surface of the support plate, four groups of limiting components are slidably connected. On the surface of the limiting component, a fixing piece is threadedly connected. On one side of the fixing piece, a connecting seat is fixedly connected. On the top of the connecting seat, a pressurizing rod is rotatably connected. One end of the pressurizing rod is threadedly connected with an adjusting rod, and a buffer component is sleeved on the surface of the adjusting rod.

[0011] As a further solution of the utility model, the rotating component includes a threaded rod rotatably connected to one side of the support seat. One end of the threaded rod is fixedly connected with a driving motor, and a motor housing is sleeved on the surface of the driving motor. The motor housing is convenient for protecting the driving motor.

[0012] As a further solution of the utility model, the limiting component includes a rotating rod slidably connected to the top surface of the support plate. At the bottom of the rotating rod, a limiting block is rotatably connected. The limiting block is convenient for fixing the position of the connecting seat.

[0013] As a further solution of the utility model, the buffer component includes a support ring sleeved on the surface of the adjusting rod. At the bottom of the support ring, a buffer spring is fixedly connected. At the bottom end of the buffer spring, a pressurizing block is fixedly connected. The pressurizing block is convenient for contacting the surface of the longitudinal beam.

[0014] As a further solution of the utility model, one end of the pressurizing rod is rotatably connected with a telescopic cylinder, and a sliding groove adapted to the rotating rod is opened on the surface of the support plate. The sliding groove is convenient for the rotating rod to move.

[0015] As a further solution of the utility model, fixing blocks are threadedly connected to both sides of the support plate. At the bottom of the fixing block, a base is fixedly connected. The base is convenient for increasing the support area.

[0016] As a further solution of the present utility model, four groups of threaded holes are provided on the surfaces of the support plate and the fixing plate, and threaded bolts are threadedly connected inside the threaded holes. The threaded bolts facilitate the installation of the fixing plate.

[0017] (III) Beneficial effects

[0018] The present utility model provides an adjustable fixture for longitudinal beam forming and welding, which has the following beneficial effects:

[0019] 1. For the adjustable fixture for longitudinal beam forming and welding, through the setting of the rotating assembly and the limiting assembly, during use, according to longitudinal beams of different models and sizes, place the longitudinal beam on the support seat, start the driving motor to drive the threaded rod to rotate, so that the sliding block slides on the support seat to limit the longitudinal beam, start the telescopic cylinder, push the pressure rod to rotate on the connecting seat, so that the pressure block presses down for fixation. At the same time, during installation, move the connecting seat so that the pressure block is directly opposite to the center of the cross-section of the longitudinal beam, twist the rotating rod to rotate within the fixed piece, and then the limiting block presses against the inner wall of the sliding groove, thereby achieving the fixed installation effect, facilitating the fixation of longitudinal beams of different models and sizes, and improving the stability and applicability of the adjustable fixture for longitudinal beam forming and welding.

[0020] 2. For the adjustable fixture for longitudinal beam forming and welding, through the setting of the buffer assembly, during downward pressing, the pressure generated by the downward pressing passes through the surface of the longitudinal beam and reversely presses against the pressure block, causing the pressure block to push the buffer spring. The buffer spring deforms and contracts under force and generates a rebounding force, thereby achieving the effect of offsetting part of the impact. At the same time, rotate the adjusting rod so that the adjusting rod rotates and lifts within the pressure rod to adjust the height, preventing the pressure rod from directly acting on the surface of the longitudinal beam and causing damage, and improving the safety and production quality of the adjustable fixture for longitudinal beam forming and welding. Description of the drawings

[0021] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0022] Figure 2 It is a schematic diagram of the disassembled structure of the present utility model;

[0023] Figure 3 It is a schematic diagram of the structure of the connecting seat of the present utility model;

[0024] Figure 4 It is a schematic diagram of the structure of the rotating assembly of the present utility model;

[0025] Figure 5 It is a schematic diagram of the structure of the buffer assembly of the present utility model.

[0026] In the figure: 1, support plate; 2, fixed plate; 3, support base; 4, sliding block; 5, limit piece; 6, rotating assembly; 601, threaded rod; 602, drive motor; 603, motor housing; 7, limiting assembly; 701, rotating rod; 702, limiting block; 8, fixing piece; 9, connecting seat; 10, pressing rod; 11, adjusting rod; 12, buffer assembly; 1201, support ring; 1202, buffer spring; 1203, pressing block; 13, telescopic cylinder; 14, fixed block; 15, base; 16, threaded bolt. Detailed implementation manner

[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0028] Please refer to Figures 1 to 5 , the present invention provides a technical solution: an adjustable fixture for longitudinal beam forming and welding, including a support plate 1. Two groups of fixed plates 2 are threadedly connected to the top surface of the support plate 1. A support base 3 is fixedly connected to the top surface of the fixed plate 2. A sliding block 4 is slidably connected to the top surface of the support base 3. A limit piece 5 is fixedly connected to the top surface of the sliding block 4. A rotating assembly 6 is rotatably connected to one side of the support base 3. Through the settings of the rotating assembly 6 and the limiting assembly 7, a fixed installation effect is achieved, which is convenient for fixing longitudinal beams of different models and sizes, and improves the stability and applicability of the adjustable fixture for longitudinal beam forming and welding. Four groups of limiting assemblies 7 are slidably connected to the top surface of the support plate 1. A fixing piece 8 is threadedly connected to the surface of the limiting assembly 7. A connecting seat 9 is fixedly connected to one side of the fixing piece 8. A pressing rod 10 is rotatably connected to the top of the connecting seat 9. One end of the pressing rod 10 is threadedly connected to an adjusting rod 11. A buffer assembly 12 is sleeved on the surface of the adjusting rod 11. Through the setting of the buffer assembly 12, an effect of offsetting part of the impact is achieved. At the same time, the adjusting rod 11 is rotated so that the adjusting rod 11 rotates and lifts inside the pressing rod 10 to adjust the height, preventing the pressing rod 10 from directly acting on the surface of the longitudinal beam and causing damage, and improving the safety and production quality of the adjustable fixture for longitudinal beam forming and welding;

[0029] The rotating assembly 6 includes a threaded rod 601 rotatably connected to one side of the support base 3. One end of the threaded rod 601 is fixedly connected to a drive motor 602. A motor housing 603 is sleeved on the surface of the drive motor 602. Through the setting of the motor housing 603, the drive motor 602 is protected;

[0030] The limiting assembly 7 includes a rotating rod 701 slidably connected to the top surface of the support plate 1. A limiting block 702 is rotatably connected to the bottom of the rotating rod 701. Through the setting of the limiting block 702, the position of the connecting seat 9 is fixed;

[0031] The buffer assembly 12 includes a support ring 1201 sleeved on the surface of the adjustment rod 11, a buffer spring 1202 is fixedly connected to the bottom of the support ring 1201, and a pressure block 1203 is fixedly connected to the bottom end of the buffer spring 1202. The pressure block 1203 is arranged to contact the surface of the longitudinal beam;

[0032] One end of the pressure rod 10 is rotatably connected to a telescopic cylinder 13, and a sliding groove adapted to the rotating rod 701 is provided on the surface of the support plate 1. The setting of the sliding groove facilitates the movement of the rotating rod 701.

[0033] Both sides of the support plate 1 are threadedly connected with a fixing block 14, and the bottom of the fixing block 14 is fixedly connected with a base 15. The setting of the base 15 plays a role in increasing the supporting area;

[0034] Four groups of threaded holes are provided on the surfaces of the support plate 1 and the fixing plate 2 . The internal threads of the threaded holes are connected with threaded bolts 16 . The setting of the threaded bolts 16 serves to install the fixing plate 2 .

[0035] In the utility model, the working steps of the device are as follows:

[0036] Step 1: When in use, according to the longitudinal beams of different models and sizes, the longitudinal beams are placed on the support seat 3, and the driving motor 602 is started to drive the threaded rod 601 to rotate, so that the sliding block 4 slides on the support seat 3 to limit the longitudinal beam;

[0037] Step 2: Start the telescopic cylinder 13 to push the pressure rod 10 to rotate on the connecting seat 9, so that the pressure block 1203 is pressed down and fixed. At the same time, during installation, move the connecting seat 9 so that the pressure block 1203 is directly opposite to the center of the transverse surface of the longitudinal beam, twist the rotating rod 701 to rotate in the fixing plate 8, and then the limit block 702 squeezes the inner wall of the sliding groove;

[0038] The third step: when pressing down, the pressure generated by the downward pressure passes through the surface of the longitudinal beam and squeezes the pressure block 1203 in the reverse direction, so that the pressure block 1203 pushes the buffer spring 1202, and the buffer spring 1202 is deformed and contracted by the force, generating a rebound force.

[0039] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0040] All the standard parts used can be purchased from the market, and can also be customized according to the description in the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the components known to those skilled in the art, whose structures and principles can all be learned by those skilled in the art through technical manuals or obtained through conventional experimental methods.

[0041] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An adjustable fixture for longitudinal beam forming and welding, comprising a support plate (1), characterized in that: The top surface of the support plate (1) is threadedly connected with two groups of fixed plates (2), the top surface of the fixed plate (2) is fixedly connected with a support seat (3), the top surface of the support seat (3) is slidably connected with a sliding block (4), the top surface of the sliding block (4) is fixedly connected with a limiting plate (5), one side of the support seat (3) is rotatably connected with a rotating component (6), the top surface of the support plate (1) is slidably connected with four groups of limiting components (7), the surface of the limiting component (7) is threadedly connected with a fixing plate (8), one side of the fixing plate (8) is fixedly connected with a connecting seat (9), the top of the connecting seat (9) is rotatably connected with a pressure rod (10), one end of the pressure rod (10) is threadedly connected with an adjusting rod (11), and the surface of the adjusting rod (11) is sleeved with a buffer component (12).

2. The adjustable fixture for longitudinal beam forming and welding according to claim 1, characterized in that: The rotating assembly (6) comprises a threaded rod (601) rotatably connected to one side of the support seat (3); one end of the threaded rod (601) is fixedly connected to a driving motor (602); and a motor housing (603) is sleeved on the surface of the driving motor (602).

3. The adjustable fixture for longitudinal beam forming and welding according to claim 1, characterized in that: The limiting assembly (7) comprises a rotating rod (701) slidably connected to the top surface of the support plate (1), and the bottom of the rotating rod (701) is rotatably connected to a limiting block (702).

4. The adjustable fixture for longitudinal beam forming and welding according to claim 1, characterized in that: The buffer assembly (12) comprises a support ring (1201) sleeved on the surface of the adjustment rod (11), the bottom of the support ring (1201) is fixedly connected to a buffer spring (1202), and the bottom end of the buffer spring (1202) is fixedly connected to a pressure block (1203).

5. The adjustable fixture for longitudinal beam forming and welding according to claim 3, characterized in that: One end of the pressure rod (10) is rotatably connected to a telescopic cylinder (13), and a sliding groove matching the rotating rod (701) is provided on the surface of the support plate (1).

6. The adjustable fixture for longitudinal beam forming and welding according to claim 1, characterized in that: Both sides of the support plate (1) are threadedly connected to fixing blocks (14), and the bottom of the fixing block (14) is fixedly connected to a base (15).

7. The adjustable fixture for longitudinal beam forming and welding according to claim 6, characterized in that: Four groups of threaded holes are provided on the surfaces of the support plate (1) and the fixing plate (2), and threaded bolts (16) are connected to the internal threads of the threaded holes.

Citation Information

Patent Citations

  • Welding fixture for positioning rear longitudinal beam end plates of bottom plate assembly

    CN203636275U