Novel row branch pipe positioning device
By designing a new type of cross-pipe positioning device, the problems of verticality, horizontality and spacing deviations when welding branch pipes are solved, and flexible control of welding position and branch pipe spacing is achieved, and project quality and construction efficiency are improved.
Patent Information
- Application Number
- CN202420791355.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-04-17
AI Technical Summary
In pipeline projects, when welding a large number of branch pipes of the same type is equidistant, it is easy to cause deviations in the verticality, horizontality and spacing of the welded branch pipes, affecting the quality of the project.
A new type of cross-pipe positioning device is designed, including a pipe body positioning assembly and a branch pipe positioning assembly. By controlling the arrangement position and spacing of the branch pipe positioning components on the positioning rod, flexible control of the welding position and spacing of the branch pipe is achieved.
It effectively avoids the problem of deviation in the connecting branch pipe after welding, improves the quality of the project, greatly improves the efficiency of manual construction, and ensures the verticality and horizontality of each construction pipeline.
Smart Images

Figure CN222919943U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pipeline welding, and more specifically, it particularly relates to a novel positioning device for row-connected branch pipes. Background Art
[0002] In pipeline engineering, it is often necessary to open holes on the side of the main pipe and weld branch pipes to achieve the operation of flow diversion. Currently, the process of opening holes and welding branch pipes on the main pipe is to first measure and set out lines, then draw lines and use a plasma cutting machine to open holes, and use an electric welding machine (argon arc welding machine) to weld prefabricated short pipes one by one.
[0003] Currently, when a large number of equally spaced and same-type branch pipes need to be welded on the main pipe, the above method is time-consuming and laborious, and it is easy to cause deviations in the verticality (levelness) and spacing of the welded branch pipes, affecting the verticality (levelness) and spacing of the connected branch pipes in the later stage, resulting in a decline in the overall quality of the project. Summary of the Utility Model
[0004] The embodiment of the present disclosure relates to a novel positioning device for row-connected branch pipes, which has a branch pipe positioning component. Through the setting of multiple groups of branch pipe positioning components, before welding the branch pipes, after adjusting parameters such as the arrangement position and spacing of the branch pipe positioning components on the positioning rod, the hole opening and welding operations can be carried out. The advantage of this operation method is that it can flexibly control parameters such as the welding position and the spacing and position between the connected branch pipes, avoiding the phenomenon that the connected branch pipes deviate after welding and affecting the project quality. It can prefabricate the pipelines to be constructed on site, greatly improving the manual construction efficiency, making all the constructed branch pipes consistent and beautiful, ensuring the verticality (levelness) of each constructed pipeline, and having strong stability, flexibility and practicability.
[0005] In the first aspect of the present disclosure, a novel positioning device for row-connected branch pipes is provided, including a pipe body positioning component. The pipe body positioning component includes a positioning plate, a connecting rod and a positioning rod. The bottom end of the connecting rod is fixedly installed on the top of the positioning plate, and the top end of the connecting rod is fixedly connected to the bottom of the positioning rod. There are two groups of the positioning plate and the connecting rod, and the two groups of the positioning plate and the connecting rod are symmetrically arranged on both sides of the bottom of the positioning rod; a branch pipe positioning component, the branch pipe positioning component includes a positioning sleeve, a support nut, a clamping screw and a connecting branch pipe. The positioning sleeve is inserted into the inside of the positioning rod, and the support nut is inserted into the side of the positioning rod along the direction of the positioning rod. The clamping screw is inserted into the inside of the positioning rod along the radial direction of the positioning sleeve, and the connecting branch pipe is inserted into the inside of the positioning sleeve. The clamping screw is screwed into the inside of the support nut by a thread; there are four groups of the branch pipe positioning components, and its quantity is not limited to four groups, and its quantity can be increased or decreased.
[0006] In at least some embodiments, a reference line is provided on the plate body of the positioning plate along the long side direction of the positioning rod, and the reference lines of the two positioning plates are on the same horizontal straight line.
[0007] In at least some embodiments, a positioning through groove is provided inside the positioning rod, and the positioning sleeve is inserted into the positioning through groove.
[0008] In at least some embodiments, the cross-sectional shape of the positioning sleeve is "T", and positioning convex platforms are provided on both sides of the top of the positioning rod. When the positioning sleeve is inserted into the positioning through groove, the top of the positioning sleeve rests on the top of the positioning convex platform.
[0009] In at least some embodiments, the axis of the positioning sleeve is perpendicular to the horizontal connection line of the two reference lines, and the axis of the positioning sleeve and the reference line are in the same vertical plane.
[0010] In at least some embodiments, a support groove is provided inside the positioning rod, and the support nut is inserted into the support groove. The rod body of the loose clamping screw passes through the positioning rod, and one end of the loose clamping screw can abut and press against the side of the positioning sleeve after being tightened.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] Through the setting of multiple groups of branch pipe positioning components, before welding the branch pipes, after adjusting parameters such as the arrangement position and spacing of the branch pipe positioning components on the positioning rod, the hole opening and welding operations can be carried out. The advantage of this operation method is that it can flexibly control parameters such as the welding position, the spacing and position between the connecting branch pipes, avoid the phenomenon that the connecting branch pipes deviate after welding, which affects the project quality, and can carry out prefabricated construction on the pipelines to be constructed on site, greatly improving the manual construction efficiency, making all the constructed branch pipes consistent and beautiful, ensuring the perpendicularity (levelness) of each constructed pipeline, being stable in use, and improving the flexibility and adaptability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a schematic structural diagram of the utility model.
[0014] Figure 2 is a schematic structural diagram of the interior of the utility model.
[0015] Figure 3 is a schematic structural diagram of the interior when the utility model is used for positioning on the main pipeline.
[0016] Figure 4 is a schematic structural diagram of the disassembled branch pipe positioning components of the utility model.
[0017] Figure 5It is a schematic structural diagram of the positioning rod of the present utility model.
[0018] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:
[0019] 1. Pipe body positioning assembly; 101. Positioning plate; 1011. Reference line; 102. Connecting rod; 103. Positioning rod; 1031. Positioning through groove; 1032. Positioning boss; 1033. Support groove;
[0020] 2. Branch pipe positioning assembly; 201. Positioning sleeve; 202. Support nut; 203. Loose clamping screw; 204. Connecting branch pipe. Specific embodiments
[0021] The following further describes in detail the embodiments of the present utility model in conjunction with the drawings and examples.
[0022] As shown in the attached Figure 1 to the attached Figure 5 figure:
[0023] Embodiment 1: The present utility model provides a new type of row-connected branch pipe positioning device, including a pipe body positioning assembly 1. The pipe body positioning assembly 1 includes a positioning plate 101, a connecting rod 102 and a positioning rod 103. The bottom end of the connecting rod 102 is fixedly installed on the top of the positioning plate 101, and the top end of the connecting rod 102 is fixedly connected to the bottom of the positioning rod 103. There are two groups of the positioning plate 101 and the connecting rod 102, and the two groups of the positioning plate 101 and the connecting rod 102 are symmetrically arranged on both sides of the bottom of the positioning rod 103; a branch pipe positioning assembly 2, the branch pipe positioning assembly 2 includes a positioning sleeve 201, a support nut 202, a loose clamping screw 203 and a connecting branch pipe 204. The positioning sleeve 201 is inserted into the inside of the positioning rod 103, and the support nut 202 is inserted into the side of the positioning rod 103 along the direction of the positioning rod 103. The loose clamping screw 203 is inserted into the inside of the positioning rod 103 along the radial direction of the positioning sleeve 201, and the connecting branch pipe 204 is inserted into the inside of the positioning sleeve 201. The loose clamping screw 203 is screwed into the inside of the support nut 202 through a thread; there are four groups of the branch pipe positioning assembly 2, the number is not limited to four groups, and the number can be increased or decreased.
[0024] In the embodiments of the present disclosure, a reference line 1011 is provided on the plate body of the positioning plate 101 along the long side direction of the positioning rod 103, and the reference lines 1011 of the two positioning plates 101 are on the same horizontal straight line. When the two reference lines 1011 coincide with the straight line drawn in the vertical direction of the pipeline on the main pipeline by a laser level and a line drawing ink fountain, it means that the positioning rod 103 is in a parallel state with the main pipeline, which is convenient for subsequent construction.
[0025] In the embodiments of the present disclosure, a positioning through groove 1031 is provided inside the positioning rod 103, and the positioning sleeve 201 is inserted into the positioning through groove 1031. The cross-sectional shape of the positioning sleeve 201 is "T"-shaped, and positioning bosses 1032 are provided on both sides of the top of the positioning rod 103. When the positioning sleeve 201 is inserted into the positioning through groove 1031, the top of the positioning sleeve 201 rests on the top of the positioning bosses 1032. A support groove 1033 is provided inside the positioning rod 103, and the support nut 202 is inserted into the support groove 1033. The rod body of the loose clamping screw 203 passes through the positioning rod 103, and one end of the loose clamping screw 203 can abut and press against the side surface of the positioning sleeve 201 after being tightened. During use, by tightening or loosening the loose clamping screw 203, the use position of the branch pipe positioning assembly 2 on the positioning rod 103 can be realized, and at the same time, parameters such as the distance and position between multiple groups of branch pipe positioning assemblies 2 can also be adjusted. When the loose clamping screw 203 is loosened, the loose clamping screw 203 does not abut against the side surface of the positioning sleeve 201 to apply pressure to the support nut 202. Therefore, at this time, the branch pipe positioning assembly 2 can move freely inside the positioning rod 103. When the branch pipe positioning assembly 2 moves to a suitable position, the loose clamping screw 203 is tightened. One end of the loose clamping screw 203 can abut against the top of the positioning sleeve 201 after being tightened, and pressure is applied to the support nut 202 through the abutting force to fix it inside the support groove 1033, thereby realizing the overall fixation of the branch pipe positioning assembly 2. It is convenient and flexible to use. Through the above method, the adjustment and positioning operation of each branch pipe positioning assembly 2 can be realized, and it is convenient to use.
[0026] In the embodiments of the present disclosure, the axis of the positioning sleeve 201 is perpendicular to the horizontal connection line of the two reference lines 1011, and the axis of the positioning sleeve 201 and the reference line 1011 are in the same vertical plane. During use, the connecting branch pipe 204 is inserted into the positioning sleeve 201 and guided by the positioning sleeve 201. Since the axis of the positioning sleeve 201 is always perpendicular to the reference line 1011 after assembly, the perpendicularity (horizontal degree) of the connecting branch pipe 204 after being welded to the main pipe is ensured, the construction specification is met, and the connection quality of the pipeline is improved.
[0027] Specific usage and functions of this embodiment:
[0028] In the utility model, a laser level and a line-laying ink fountain are used to draw a straight line in the vertical direction of the main pipeline, and then the use position of the branch pipe positioning component 2 on the positioning rod 103 is adjusted according to the processing requirements. The use position of the branch pipe positioning component 2 on the positioning rod 103 can be achieved by tightening or loosening the clamping screw 203, and the spacing, position and other parameters between multiple groups of branch pipe positioning components 2 can also be adjusted. When the clamping screw 203 is loosened, the clamping screw 203 will not resist the side of the positioning sleeve 201 to apply pressure to the support nut 202, so that the branch pipe positioning component 2 can move freely inside the positioning rod 103 at this time. When the branch pipe positioning component 2 moves to a suitable position, the clamping screw 203 is tightened. After the clamping screw 203 is tightened, one end of the clamping screw 203 can resist the top of the positioning sleeve 201, and the resistance force is used to apply pressure to the support nut 202 to make it It is fixed inside the supporting groove 1033, so as to realize the overall fixation of the branch pipe positioning assembly 2. It is convenient and flexible to use. The above method can realize the adjustment and positioning operation of each branch pipe positioning assembly 2. After the adjustment is completed, the reference lines 1011 on the two positioning plates 101 are aligned with the straight lines drawn on the main pipe, and the position of each connecting branch pipe 204 is determined by a marking pen. After the marking is completed, the device is removed, and a hole is opened according to the positioning position using a hole opener. After the hole opening is completed, the pipe body positioning assembly 1 is positioned to the corresponding position again, and the connecting branch pipes 204 are welded one by one. The connecting branch pipe 204 is inserted into the positioning sleeve 201 and guided by the positioning sleeve 201. Since the axis of the positioning sleeve 201 is always perpendicular to the reference line 1011 after assembly, the verticality (horizontality) of the connecting branch pipe 204 after welding with the main pipe is guaranteed, and the construction is standardized.
[0029] In another embodiment, the inner diameter of the positioning sleeve 201 can be replaced according to the specifications of the connecting branch pipe 204, that is, the positioning sleeve 201 can be made into standard parts of different specifications according to the specifications of the connecting branch pipe 204, which is convenient for use in different construction conditions, thereby improving the flexibility and adaptability of the device.
[0030] In this article, there are a few points to note:
[0031] 1. The drawings of the embodiments of the present disclosure only involve structures related to the embodiments of the present disclosure, and other structures may refer to general designs.
[0032] 2. In the absence of conflict, the embodiments of the present disclosure and the features therein may be combined with each other to obtain new embodiments.
[0033] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present disclosure can easily think of changes or substitutions, which should all be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure shall be subject to the protection scope of the claims.
Claims
1. A new type of joint branch pipe positioning device, characterized in that: include: A pipe body positioning assembly (1), the pipe body positioning assembly (1) comprising a positioning plate (101), a connecting rod (102) and a positioning rod (103), the bottom end of the connecting rod (102) being fixedly mounted on the top of the positioning plate (101), and the top end of the connecting rod (102) being fixedly connected to the bottom of the positioning rod (103), the positioning plate (101) and the connecting rod (102) being provided with two groups, and the two groups of positioning plates (101) and connecting rods (102) being symmetrically arranged on both sides of the bottom of the positioning rod (103); a branch pipe positioning assembly (2), the branch pipe positioning assembly (2) comprising a positioning sleeve (201), a support nut (202 ), a loosening screw (203) and a connecting branch pipe (204), the positioning sleeve (201) is inserted into the interior of the positioning rod (103), and the supporting nut (202) is inserted into the side of the positioning rod (103) along the direction of the positioning rod (103), the loosening screw (203) is inserted into the interior of the positioning rod (103) along the radial direction of the positioning sleeve (201), and the connecting branch pipe (204) is inserted into the interior of the positioning sleeve (201), and the loosening screw (203) is screwed into the interior of the supporting nut (202) through a thread; the branch pipe positioning assembly (2) is provided with four groups, and the number is not limited to four groups, and the number can be increased or decreased.
2. A novel joint branch pipe positioning device as claimed in claim 1, characterized in that: The plate body of the positioning plate (101) is provided with a reference line (1011) arranged along the long side direction of the positioning rod (103), and the reference lines (1011) of the two positioning plates (101) are located on the same horizontal straight line.
3. A novel joint branch pipe positioning device as claimed in claim 2, characterized in that: A positioning through slot (1031) is provided inside the positioning rod (103), and the positioning sleeve (201) is inserted into the positioning through slot (1031).
4. A novel joint branch pipe positioning device as claimed in claim 3, characterized in that: The cross-sectional shape of the positioning sleeve (201) is "T"-shaped, and positioning bosses (1032) are provided on both sides of the top of the positioning rod (103). When the positioning sleeve (201) is inserted into the interior of the positioning groove (1031), the top of the positioning sleeve (201) rests on the top of the positioning bosses (1032).
5. A novel joint branch pipe positioning device as claimed in claim 4, characterized in that: The axis of the positioning sleeve (201) is perpendicular to a horizontal line connecting the two reference lines (1011), and the axis of the positioning sleeve (201) and the reference line (1011) are in the same vertical plane.
6. A novel joint branch pipe positioning device as claimed in claim 5, characterized in that: The interior of the positioning rod (103) is provided with a support groove (1033), and the support nut (202) is inserted into the interior of the support groove (1033). The rod body of the loosening screw (203) passes through the positioning rod (103), and one end of the loosening screw (203) can be pressed against the side of the positioning sleeve (201) after being tightened.