Grinding machine for flange plate

By designing an automatic grinding machine for flanges, the existing flanges are solved in the low efficiency and danger of grinding, and the comprehensive and efficient grinding of flanges is achieved, and the production efficiency and safety are improved.

CN222920172UActive Publication Date: 2025-05-30WUXI KELIDON MASCH MFG CO LTD
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Patent Information

Application Number
CN202420996856.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-05-30
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

The existing flange grinding process requires manual handheld grinders, which are inefficient and dangerous.

Method used

A flange grinder is designed, including a fixing frame, a rotating frame, a grinding disc, a transmission mechanism, a grinding motor, a rotating motor, a double-headed screw, a moving plate and an inner clamp. The combination of these components is achieved to achieve a comprehensive grinding and processing of the flange.

Benefits of technology

The front and back sides of the flange are fully polished, which improves the grinding efficiency, reduces the risk of manual operation, and ensures the practicality and linkage of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The grinding machine comprises a flange plate body, a fixing frame and a rotating frame, two grinding discs are installed on the fixing frame, a transmission shaft is installed on the fixing frame in a rotating mode, the transmission shaft is connected with the two grinding discs through a transmission mechanism, a grinding motor connected with the transmission shaft is arranged on the fixing frame, and the grinding motor is connected with the transmission shaft. A fixing frame is installed on the flange plate body, a rotating motor is arranged on the side of the fixing frame, a rotating frame is installed on an output shaft of the rotating motor, a double-thread screw is arranged on the rotating frame through an adjusting motor, the double-thread screw is sleeved with a movable plate in a threaded mode, and an inner clamping plate corresponding to the flange plate body is installed on the movable plate. The grinding disc, the rotating frame, the double-thread screw, the movable plate and the inner clamping plate are arranged and matched for use, so that comprehensive grinding machining treatment of the front face and the back face of the flange plate body is achieved, and the grinding efficiency and the practicability of the device are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of flange processing, in particular to a grinding machine for flange plates. Background Art

[0002] A flange plate is a mechanical connecting part, usually used to connect equipment such as pipelines, valves, and pumps. It has the following characteristics: Connecting function: Fasten two or more components together through bolts to achieve sealing and fixation. Multiple forms: There are different types such as flat-weld flanges, butt-weld flanges, and loose-bushing flanges. Widely used: Widely used in the industrial field.

[0003] After the production of flange plates, they need to be polished and processed. The main reasons for polishing flange plates are as follows: Removing burrs: Some burrs may be generated during the processing, and polishing can make its surface smooth to avoid scratching or affecting installation. Improving accuracy: Polishing helps to improve the dimensional accuracy and shape accuracy of flange plates, ensuring better connection and sealing performance. Improving appearance: Making the appearance of flange plates more beautiful and tidy. By retrieving the prior art and referring to the publication (announcement) number: CN219275348U, specifically "Automatic Flange Grinding Device", it is proposed that when existing flanges are ground, an operator needs to hold a grinding machine by hand for operation. Grinding in this way by hand has low efficiency and certain risks. To address this problem, a grinding machine for flange plates needs to be designed here. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the deficiencies existing in the prior art and propose a grinding machine for flange plates.

[0005] To achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The grinding machine for flange plates includes a flange plate body, a fixed frame, and a rotating frame. Two grinding discs are installed on the fixed frame. A transmission shaft is rotatably installed on the fixed frame. The transmission shaft is connected to the two grinding discs through a transmission mechanism. A grinding motor connected to the transmission shaft is provided on the fixed frame. A rotating motor is provided on the side of the fixed frame. A rotating frame is installed on the output shaft of the rotating motor. A double-headed screw rod is provided on the rotating frame through an adjusting motor. A moving plate is threadedly sleeved on the double-headed screw rod. An inner clamping plate corresponding to the flange plate body is installed on the moving plate.

[0007] Preferably, the transmission mechanism includes transmission belt wheels connected to the transmission shaft and the grinding discs, and the two corresponding transmission belt wheels are connected through a connecting belt.

[0008] Preferably, a limiting rod is provided on the rotating frame. The limiting rod is parallel to the double-headed screw rod, and the limiting rod slidably penetrates through the moving plate.

[0009] Preferably, a protective pad is provided on the surface of the inner clamping plate in contact with the flange body, the protective pad is made of rubber, and the surface of the protective pad is provided with anti-slip grooves.

[0010] Preferably, a cylinder is mounted on the fixing frame, and a hanging plate is mounted on both the cylinder and the rotating motor.

[0011] Preferably, the hanging plate is connected to the cylinder and the rotating motor by welding, the telescopic end of the cylinder is connected to the fixing frame by welding, and the protection pad is connected to the inner clamping plate by adhesive bonding.

[0012] Beneficial effects of the utility model:

[0013] 1. By setting up a grinding disc, a rotating frame, a double-headed screw, a movable plate and an inner clamping plate, the above components are used in combination to achieve comprehensive grinding processing on the front and back sides of the flange body, ensuring grinding efficiency and practicality of the device.

[0014] 2. By setting the transmission pulley and the connecting belt, the synchronous rotation and grinding processing of the upper and lower grinding discs is realized to ensure the linkage of the device.

[0015] 3. By providing a protective pad and anti-slip grooves on the protective pad, the stability of the connection between the protective pad and the flange body is ensured. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the flange grinding machine proposed by the utility model;

[0017] Figure 2 for Figure 1 A schematic diagram of the structure of some components of a middle-aged person from an upward perspective;

[0018] Figure 3 for Figure 2 A schematic diagram of the enlarged structure of .

[0019] In the figure: 1 flange body, 2 cylinder, 3 fixing frame, 4 grinding motor, 5 grinding disc, 6 driving pulley, 7 connecting belt, 8 lifting plate, 9 rotating motor, 10 rotating frame, 11 double-headed screw, 12 adjusting motor, 13 moving plate, 14 inner clamping plate, 15 protection pad, 16 limiting rod. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figures 1 - 3, a grinding machine for a flange plate, comprising a flange plate body 1, a fixed frame 3 and a rotating frame 10. Two grinding discs 5 are installed on the fixed frame 3. A transmission shaft is rotatably installed on the fixed frame 3. The transmission shaft is connected to the two grinding discs 5 through a transmission mechanism. A grinding motor 4 connected to the transmission shaft is provided on the fixed frame 3. A rotating motor 9 is provided on the side of the fixed frame 3. A rotating frame 10 is installed on the output shaft of the rotating motor 9. A double-headed screw rod 11 is provided on the rotating frame 10 through an adjusting motor 12. A moving plate 13 is sleeved on the double-headed screw rod 11 in a threaded manner. An inner clamping plate 14 corresponding to the flange plate body 1 is installed on the moving plate 13.

[0022] The transmission mechanism includes transmission belt wheels 6 connected to the transmission shaft and the grinding discs 5. The two corresponding transmission belt wheels 6 are connected through a connecting belt 7. The grinding disc 5 also has an output shaft, and the output shaft rotatably penetrates the fixed frame 3. Two of the transmission belt wheels 6 are fixedly installed on the output shaft, and the other two transmission belt wheels 6 are fixedly installed on the transmission shaft.

[0023] A limiting rod 16 is provided on the rotating frame 10. The limiting rod 16 is parallel to the double-headed screw rod 11. The limiting rod 16 slidably penetrates the moving plate 13. The limiting rod 16 plays a role in limiting the moving plate 13 and can prevent the moving plate 13 from rotating together with the double-headed screw rod 11.

[0024] A protective pad 15 is provided on the surface of the inner clamping plate 14 in contact with the flange plate body 1. The protective pad 15 is made of rubber material, and anti-slip lines are provided on the surface of the protective pad 15. The rubber material and the protective pad 15 with anti-slip lines can first prevent the inner clamping plate 14 from damaging the surface in contact with the flange plate body 1, and secondly prevent the flange plate body 1 from sliding relative to the inner clamping plate 14.

[0025] A cylinder 2 is installed on the fixed frame 3. Lifting plates 8 are installed on both the cylinder 2 and the rotating motor 9. In this solution, after a plurality of components are combined together, they are hoisted and installed on the wall top of the processing workshop through the above two lifting plates 8.

[0026] The lifting plates 8 are welded to both the cylinder 2 and the rotating motor 9. The telescopic end of the cylinder 2 is also welded to the fixed frame 3. The protective pad 15 is adhesively connected to the inner clamping plate 14. Welding connection ensures connection stability, and adhesive connection facilitates tearing off and replacing the protective pad 15.

[0027] When the utility model is in use, the two inner clamping plates 14 are located inside the ring of the flange plate body 1. Start the adjusting motor 12 to drive the double-headed screw rod 11 to rotate. When the double-headed screw rod 11 rotates, the moving plate 13 will move, and the two moving plates 13 drive the inner clamping plates 14 to move away synchronously. Finally, with the cooperation of the protective pad 15, the inner extrusion fixation operation of the flange plate body 1 is realized. At this time, the installation of the flange plate body 1 is completed. Then start the cylinder 2 to drive the fixed frame 3 and other components to move closer to the flange plate body 1. Finally, it is Figure 1In the shown state, the upper and lower grinding discs 5 are in contact with the upper and lower end faces of the flange body 1. Immediately start the grinding motor 4. The grinding motor 4 drives the transmission shaft to rotate. The transmission shaft drives the grinding disc 5 to rotate by means of the belt pulley 6 and the connecting belt 7. The grinding disc 5 realizes the grinding process of the upper and lower end faces of the flange body 1. At this time, starting the rotation motor 9 can drive the rotating frame 10 to rotate. The rotating frame 10 drives the grinding disc body 1 to rotate relative to the grinding disc 5 to achieve a comprehensive grinding process.

[0028] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. A flange grinding machine, comprising a flange body (1), a fixed frame (3) and a rotating frame (10), characterized in that: Two grinding discs (5) are mounted on the fixed frame (3), a transmission shaft is rotatably mounted on the fixed frame (3), the transmission shaft is connected to the two grinding discs (5) through a transmission mechanism, a grinding motor (4) connected to the transmission shaft is mounted on the fixed frame (3), a rotating motor (9) is mounted on the side of the fixed frame (3), a rotating frame (10) is mounted on the output shaft of the rotating motor (9), a double-headed screw (11) is mounted on the rotating frame (10) through an adjusting motor (12), a movable plate (13) is threadedly sleeved on the double-headed screw (11), and an inner clamping plate (14) corresponding to the flange body (1) is mounted on the movable plate (13).

2. The flange grinding machine according to claim 1, characterized in that: The transmission mechanism comprises a transmission pulley (6) connected to the transmission shaft and the grinding disc (5), and two corresponding transmission pulleys (6) are connected via a connecting belt (7).

3. The flange grinding machine according to claim 2, characterized in that: The rotating frame (10) is provided with a limiting rod (16), the limiting rod (16) is parallel to the double-headed screw (11), and the limiting rod (16) slides through the moving plate (13).

4. The flange grinding machine according to claim 3, characterized in that: A protective pad (15) is provided on the surface of the inner clamping plate (14) in contact with the flange body (1); the protective pad (15) is made of rubber and has anti-slip grooves on its surface.

5. The flange grinding machine according to claim 4, characterized in that: The fixed frame (3) is provided with a cylinder (2), and both the cylinder (2) and the rotating motor (9) are provided with a hanging plate (8).

6. The flange grinding machine according to claim 5, characterized in that: The hanging plate (8) is welded to the cylinder (2) and the rotating motor (9), the telescopic end of the cylinder (2) is also welded to the fixing frame (3), and the protection pad (15) is glued to the inner clamping plate (14).

Citation Information

Patent Citations

  • Automatic grinding device for flange plate

    CN219275348U