Steel bar surface rust removal device

By designing a steel bar surface rust removal device including oil storage tank, drip pipe, wet sponge, ring and sandpaper sheet, the problems of low rust removal efficiency, high labor intensity and high environmental pollution in the prior art are solved, and an efficient, environmentally friendly and highly adaptable rust removal effect is achieved.

CN222920256UActive Publication Date: 2025-05-30XIAN TIANHAO BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421497312.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-30
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

In the prior art, when removing rust on the surface of steel bars, the operator has a high labor intensity, low operating efficiency, and difficult to guarantee the quality of rust removal. The mechanical grinding device is heavy, unable to move, and cannot adapt to steel bars of various diameters and sizes. The chemical rust removal method has great pollution to the environment and is costly.

Method used

A steel bar surface rust removal device is designed, including a rust removal box, oil storage tank, drip pipe, wet sponge, PLC controller, electric push rod, rotating roller, rust removal brush, ring, drive ring and sandpaper sheet. The oil in the oil storage tank is soaked in the sponge through the drip tube, and applied to the surface of the steel bar to isolate the water vapor in the air and prevent it from oxidizing and rusting again; the sandpaper sheet on the ring rubs the surface of the steel bar again to clean up the remaining small debris.

Benefits of technology

It improves the efficiency of rust removal, reduces labor intensity, improves the working efficiency, ensures the quality of rust removal, and the device is movable and adapts to steel bars of various diameters and sizes, which is environmentally friendly and has low cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The steel bar surface rust removal device comprises a rust removal box, an oil storage box is fixedly installed at the position, close to one side, of the upper end of the rust removal box, the upper end of the oil storage box is connected with an oil inlet pipe, the lower end of the oil storage box penetrates through the interior of the rust removal box and is connected with an oil dripping pipe, and a first circular ring is fixedly installed in the rust removal box; a wetting sponge is attached to the inner wall of the first circular ring, the lower end of an oil dripping pipe makes contact with the wetting sponge, a PLC is fixedly installed on one side of the oil storage tank, U-shaped bases are fixedly installed at the front end and the rear end of the rust removal box correspondingly, driving rods are movably installed in the U-shaped bases, and two limiting rollers are symmetrically and fixedly installed outside the driving rods; the driving rod is powered by electric power, and two electric push rods penetrate through the two sides of the rust removal box correspondingly. The steel bar surface rust removal device is good in rust removal effect and capable of coating oil on a steel bar and preventing the surface of the steel bar from being oxidized and rusted again in a short time.
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Description

Technical Field

[0001] This application relates to the technical field of steel bar surface rust removal devices, and particularly relates to a steel bar surface rust removal device. Background Art

[0002] Construction projects often stop due to various reasons such as tight funds and force majeure factors. During the shutdown period, some steel bars of the building are still not wrapped by concrete and are exposed to the air, thus coming into contact with water molecules in the air and causing rust. After resuming work, workers need to use wire brushes to remove rust from these rusty steel bars, but the manual brushing force is small, resulting in incomplete rust removal.

[0003] In the prior art, generally, other tools such as wire balls are used manually to grind and brush the steel bars. This method has a high labor intensity for operators, low operation efficiency, and it is difficult to guarantee the quality of rust removal. In some cases, chemical methods can also be used for rust removal, such as using hydrochloric acid for rust removal. Although this method is simple, it pollutes the environment and has a high cost. And the existing mechanical grinding rust removal devices often have a large weight of the grinding device, and can only be fixed in position for grinding during use, unable to move and unable to adapt to steel bars of various diameter sizes. The technical personnel in this field provide a steel bar surface rust removal device to solve the problems raised in the above background art. Utility Model Content

[0004] In order to solve the problems raised in the above background art, this application provides a steel bar surface rust removal device.

[0005] The steel bar surface rust removal device provided by this application adopts the following technical solutions:

[0006] A steel bar surface rust removal device includes a rust removal box. A fuel storage tank is fixedly installed near one side at the upper end of the rust removal box. An oil inlet pipe is connected to the upper end of the fuel storage tank. The lower end of the fuel storage tank penetrates into the interior of the rust removal box and is connected to a drip pipe. And a circular ring one is fixedly installed inside the rust removal box. A wet sponge is attached to the inner wall of the circular ring one. And the lower end of the drip pipe is in contact with the wet sponge. A PLC controller is fixedly installed on one side of the fuel storage tank.

[0007] Preferably, U-shaped seats are fixedly installed at the front and rear ends of the rust removal box. And a driving rod is movably installed inside the U-shaped seats. Two limiting rollers are symmetrically and fixedly installed on the outer part of the driving rod. The driving rod is powered by electricity.

[0008] Preferably, two electric push rods penetrate through both sides of the rust removal box. And a fixing plate is fixedly installed at one end of the electric push rod inside the rust removal box.

[0009] Preferably, three rotating rollers are movably installed horizontally and equidistantly at the upper end of the fixing plate, and a number of rust removal brushes are fixedly installed on the outer part of the rotating rollers. The rotating rollers are powered by a rotating motor.

[0010] Preferably, a second ring is fixedly installed between the fixing plate and the first ring inside the rust removal box. A driving ring is movably installed inside the second ring, and abrasive paper sheets are symmetrically and fixedly installed on the outer part of the driving ring.

[0011] In summary, the present application includes the following beneficial technical effects: Through the provided oil storage tank, the oil inside the oil storage tank is soaked into the wet sponge inside the first ring through the drip pipe. The rust-removed steel bar passes through the wet sponge, thereby applying oil to the surface of the steel bar, isolating the water vapor in the air in a short time, preventing the steel bar from rusting again, and improving the rust removal efficiency.

[0012] Through the second ring, the rust-removed steel bar first passes through the two abrasive paper sheets, and the driving ring drives the two abrasive paper sheets to rotate, thereby rubbing the surface of the steel bar again and cleaning the small debris remaining on the surface of the steel bar after rust removal, making the rust removal efficiency higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is the overall structural schematic diagram of a steel bar surface rust removal device in an embodiment of the present application;

[0014] Figure 2 is the structural schematic diagram of the fixing plate of a steel bar surface rust removal device in an embodiment of the present application;

[0015] Figure 3 is the structural schematic diagram of the oil storage tank of a steel bar surface rust removal device in an embodiment of the present application;

[0016] Figure 4 is the structural schematic diagram of the second ring of a steel bar surface rust removal device in an embodiment of the present application.

[0017] Description of the reference numerals: 1, rust removal box; 2, U-shaped seat; 3, driving rod; 4, limiting roller; 5, electric push rod; 6, oil storage tank; 7, oil inlet pipe; 8, fixing plate; 9, rotating roller; 10, rust removal brush; 11, PLC controller; 12, drip pipe; 13, first ring; 14, wet sponge; 15, second ring; 16, driving ring; 17, abrasive paper sheet. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0018] In order to make the technical means, creative features, achieved purposes and effects of the present utility model easy to understand, the present utility model will be further described below in conjunction with the specific embodiments.

[0019] Such as Figures 1 - 4As shown in the figure, a device for removing rust from the surface of steel bars includes a rust removal box 1. One side of the upper end of the rust removal box 1 is fixedly installed with an oil storage tank 6. The upper end of the oil storage tank 6 is connected with an oil inlet pipe 7. The lower end of the oil storage tank 6 penetrates into the interior of the rust removal box 1 and is connected with a drip pipe 12. And a first ring 13 is fixedly installed inside the rust removal box 1. A wet sponge 14 is attached to the inner wall of the first ring 13. And the lower end of the drip pipe 12 is in contact with the wet sponge 14. A PLC controller 11 is fixedly installed on one side of the oil storage tank 6. First, place the steel bar to be rust-removed above the limiting roller 4 and then transfer it into the rust removal box 1. After the two electric push rods 5 position the fixing plate 8 in a suitable position, the rust removal brush 10 on the surface of the rotating roller 9 grinds and removes rust from the surface of the steel bar. Through the provided oil storage tank 6, the oil inside the oil storage tank 6 is soaked into the wet sponge 14 inside the first ring 13 through the drip pipe 12. The rust-removed steel bar penetrates through the wet sponge 14, thereby applying oil to the surface of the steel bar, isolating the water vapor in the air in a short time, preventing the steel bar from rusting again, and improving the rust removal efficiency.

[0020] In this embodiment, U-shaped seats 2 are fixedly installed at the front and rear ends of the rust removal box 1. And a driving rod 3 is movably installed inside the U-shaped seat 2. Two limiting rollers 4 are symmetrically and fixedly installed on the outside of the driving rod 3. The driving rod 3 is powered by electricity.

[0021] In this embodiment, two electric push rods 5 penetrate through both sides of the rust removal box 1. And one end of the electric push rod 5 is fixedly installed with a fixing plate 8 inside the rust removal box 1.

[0022] In this embodiment, three rotating rollers 9 are horizontally and equidistantly movably installed at the upper end of the fixing plate 8. And a number of rust removal brushes 10 are fixedly installed on the outside of the rotating rollers 9. The rotating rollers 9 are powered by a rotating motor.

[0023] In this embodiment, a second ring 15 is fixedly installed between the fixing plate 8 and the first ring 13 inside the rust removal box 1. A driving ring 16 is movably installed inside the second ring 15. Sandpaper sheets 17 are symmetrically and fixedly installed on the outside of the driving ring 16. The rust-removed steel bar first penetrates through the two sandpaper sheets 17. The driving ring 16 drives the two sandpaper sheets 17 to rotate, thereby rubbing the surface of the steel bar again and cleaning the small debris remaining on the surface of the steel bar after rust removal, making the rust removal efficiency higher.

[0024] The implementation principle of a rust removal device for the surface of steel bars in an embodiment of this application is as follows: First, place the steel bars to be rust-removed above the limiting rollers 4 and then convey them into the interior of the rust removal box 1. After the two electric push rods 5 position the fixed plate 8 in a suitable position, the rust removal brushes 10 on the surface of the rotating rollers 9 polish and remove rust from the surface of the steel bars. Through the provided oil storage tank 6, the oil inside the oil storage tank 6 is soaked into the wetting sponge 14 inside the first ring 13 through the drip pipe 12. The rust-removed steel bars pass through the wetting sponge 14, thereby applying oil to the surface of the steel bars, isolating the water vapor in the air in a short time, preventing the steel bars from rusting again, and improving the rust removal efficiency. The rust-removed steel bars first pass through two sandpaper sheets 17, and the driving ring 16 drives the two sandpaper sheets 17 to rotate, thereby rubbing the surface of the steel bars again and cleaning the small debris remaining on the surface of the steel bars after rust removal, making the rust removal efficiency higher.

[0025] Finally, several points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the communication inside two components. It can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change;

[0026] Secondly: In the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0027] Finally: The above description is only the preferred embodiment of the present utility model and is not used to limit the present utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A device for removing rust from the surface of steel bars, characterized in that: The invention comprises a rust removal box (1), wherein an oil storage box (6) is fixedly installed near one side of the upper end of the rust removal box (1), the upper end of the oil storage box (6) is connected to an oil inlet pipe (7), the lower end of the oil storage box (6) passes through the interior of the rust removal box (1) and is connected to an oil dripping pipe (12), and a circular ring (13) is fixedly installed inside the rust removal box (1), a soaked sponge (14) is attached to the inner wall of the circular ring (13), and the lower end of the oil dripping pipe (12) is in contact with the soaked sponge (14), and a PLC controller (11) is fixedly installed on one side of the oil storage box (6).

2. A steel bar surface rust removal device according to claim 1, characterized in that: The front and rear ends of the rust removal box (1) are both fixedly mounted with a U-shaped seat (2), and a driving rod (3) is movably mounted inside the U-shaped seat (2), and two limiting rollers (4) are symmetrically fixedly mounted outside the driving rod (3), and the driving rod (3) is powered by electricity.

3. A steel bar surface rust removal device according to claim 2, characterized in that: Two electric push rods (5) are inserted through both sides of the rust removal box (1), and one end of the electric push rod (5) is located inside the rust removal box (1) and fixedly mounted with a fixing plate (8).

4. A steel bar surface rust removal device according to claim 3, characterized in that: Three rotating rollers (9) are movably mounted horizontally and equidistantly on the upper end of the fixed plate (8), and a plurality of rust removal brushes (10) are fixedly mounted on the outside of the rotating rollers (9). The rotating rollers (9) are powered by a rotating motor.

5. A steel bar surface rust removal device according to claim 1, characterized in that: A second circular ring (15) is fixedly installed inside the rust removal box (1) between the fixed plate (8) and the first circular ring (13), a driving ring (16) is movably installed inside the second circular ring (15), and a sandpaper sheet (17) is symmetrically fixedly installed outside the driving ring (16).