Efficient rubber processing and granulating machine

Abstract

The utility model belongs to the field of rubber grain tearing equipment, in particular relates to an efficient rubber processing grain tearing machine, and aims to solve the problems that when an existing efficient processing grain tearing machine is used, due to the fact that the space below a discharging port of the grain tearing machine is narrow, a material collecting box needs to be replaced frequently, and the working efficiency is high. However, according to the patent, the machine needs to be shut down to replace a material receiving box, workers frequently observe the capacity of rubber particles in the material receiving box, the machining efficiency is affected, and inconvenience exists, for improvement, the following scheme is provided, and the rubber particle tearing machine comprises a bottom plate, a switching mechanism, a control module, a material guide plate and a rubber particle tearing machine body; a support is arranged on the bottom plate, a rubber granulator body is arranged on the support, a discharge pipe is arranged at the bottom of the rubber granulator body, and a guide plate is arranged at the bottom of the discharge pipe. According to the utility model, the purpose of automatically switching the discharging direction can be achieved through the cooperation of all the parts, the effect of automatically reminding workers can be realized, and the convenience and the practicability are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of rubber granulating equipment, in particular to a high-efficiency rubber processing granulator. Background Art

[0002] A rubber granulator is a mechanical device specifically used for processing waste rubber products (such as tires, tubes, etc.); its working principle is to shear, tear, crush, etc. the waste rubber through methods such as blades or gears, and decompose the rubber blocks into particles of different sizes for subsequent reprocessing and utilization;

[0003] In the prior art, since the distance between the cutter heads in the crusher is relatively fixed after installation, when the rubber particle size requirement is reduced, it is often necessary to recycle the shredded finished product into the granulator, and cycle multiple times to obtain a finished product with a smaller particle size. For the above problems, the application number is: 202321789797.9 discloses a rubber granulator, which includes a frame, a motor and a granulating chamber fixedly installed on the frame, and a belt for driving connection between the motor and the granulating chamber. The upper and lower parts of the granulating chamber are respectively communicated with a feeding port and a discharging port, and further includes: a plurality of group wheel cutter heads arranged at intervals in the inner cavity of the granulating chamber, a movable sleeve structure is arranged between the plurality of group wheel cutter heads for blocking the gaps between the plurality of group wheel cutter heads; a multi-section screw mechanism for adjusting the distance between the plurality of group wheel cutter heads;

[0004] However, after reading the above patent literature, the following problems are found: during use, due to the narrow space below the discharging port of the granulator, the receiving box needs to be frequently replaced. However, the above patent not only requires the machine to be stopped to replace the receiving box, but also requires the staff to frequently observe the capacity of rubber particles in the receiving box, which has the disadvantages of affecting the processing efficiency and inconvenience and needs to be improved. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the disadvantages existing in the prior art, and to propose a high-efficiency rubber processing granulator.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A high-efficiency rubber processing granulator includes a bottom plate, a switching mechanism, a control module, a guide plate and a rubber granulator body;

[0008] A bracket is provided on the bottom plate, and a rubber granulator body is provided on the bracket. The rubber granulator body includes a frame, a motor and a granulation chamber fixedly installed on the frame, and a belt for drivingly connecting the motor and the granulation chamber, which is used for granulating rubber. The specific structure and working principle of the rubber granulator body can be referred to the document with the application number: 202321789797.9. This is the prior art and will not be elaborated too much here. A discharge pipe is provided at the bottom of the rubber granulator body, and a guide plate is provided at the bottom of the discharge pipe. Both ends of the guide plate are fixedly connected with round rods. A switching mechanism is provided on the discharge pipe, and the switching mechanism is connected to the two round rods and the guide plate. A control module is provided on the bracket, and the switching structure is connected to the control module;

[0009] The switching mechanism includes a driving component and two fixing components. The driving component is arranged on the discharge pipe and is connected to the guide plate. The two fixing components are both arranged on the discharge pipe and are respectively connected to the two round rods. Through the cooperative design of the discharge pipe, the switching mechanism, the control module, the pressure sensor and the alarm, the purpose of automatically switching the discharge direction can be achieved, and the effect of automatically reminding the staff can be realized, improving the convenience and practicality.

[0010] Specifically, the fixing component includes an L-shaped plate, a U-shaped plate, a cylinder and a baffle. Two L-shaped plates are fixedly installed on the discharge pipe, and a U-shaped plate is fixedly connected to the L-shaped plate. The two U-shaped plates are respectively rotatably connected to the two round rods, facilitating the rotation of the two round rods.

[0011] Specifically, a cylinder is fixedly installed on the L-shaped plate, and a baffle is fixedly installed at one end of the cylinder. The two baffles are respectively in contact connection with the two round rods. Both cylinders are connected to the control module, which is used to limit the two round rods.

[0012] Specifically, the driving assembly includes a rotating shaft, a first transmission plate, a second transmission plate, and a fixing plate. The rotating shaft is rotatably connected to the discharge pipe. The first transmission plate is fixedly connected to the rotating shaft. One end of the first transmission plate is fixedly connected to a first fixing rod. The second transmission plate is rotatably connected to the first fixing rod. One end of the second transmission plate is fixedly connected to a second fixing rod. Two fixing plates are rotatably connected to the second fixing rod. Both of the two fixing plates are fixedly connected to the guide plate. A motor is fixedly installed on the bracket. One end of the rotating shaft is fixedly connected to the output end of the motor. The motor is connected to the control module. By driving the motor, the rotating shaft rotates a certain angle on the discharge pipe. At the same time, the rotating shaft drives the first transmission plate to rotate a certain angle synchronously. At the same time, the first transmission plate, through the action of the first fixing rod, causes the second transmission plate to push the guide plate through the second fixing rod and the two fixing plates, so that the guide plate rotates a certain angle with one of the two round rods as the center, thereby achieving the effect of conveying rubber particles into one of the two collection boxes.

[0013] Specifically, the bottom plate is provided with two collection boxes, both of which correspond to the two ends of the guide plate and are used for collecting rubber particles.

[0014] Specifically, two pressure sensors are provided on the bottom plate. The two pressure sensors respectively correspond to the two collection boxes. Both of the two pressure sensors are connected to the control module and are used to detect the weight of the rubber particles in the corresponding collection box.

[0015] Specifically, an alarm is provided on the bracket. The alarm is connected to the control module and is used to remind the staff that the collection box is full of rubber particles. Two sliding grooves are opened on the discharge pipe. A moving plate is slidably connected in each of the two sliding grooves. One end of each of the two moving plates is in contact connection with the guide plate. When the guide plate rotates, both of the two moving plates slide downward a certain distance on the discharge pipe under the action of gravity, and one of the two moving plates remains in contact with the guide plate, thereby achieving the effect of preventing rubber particles from spilling.

[0016] Specifically, two grooves are opened on the guide plate. The two grooves are respectively adapted to the two baffles, which facilitates the guide plate to rotate a certain angle. Two grooves are opened on each of the two U-shaped plates. The two round rods rotate in the four grooves respectively and are used to limit the two round rods. Four grooves are opened on the guide plate. The four grooves are respectively adapted to the two U-shaped plates, which facilitates the two U-shaped plates to be respectively connected to the two round rods. The guide plate is slidably connected to the discharge pipe.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] (1) For a high-efficiency rubber processing granulator of the present utility model, through the combined design of the discharge pipe, switching mechanism, control module, pressure sensor, and alarm, the purpose of automatically switching the discharge direction can be achieved, and the effect of automatically reminding the staff can be realized, improving the convenience and practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary. The structures, ratios, sizes, etc. shown in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limited conditions for the implementation of the present utility model. Therefore, they do not have a technical essence. Any modification of the structure, change of the proportional relationship, or adjustment of the size.

[0020] Figure 1 It is a three-dimensional structure schematic diagram of a high-efficiency rubber processing granulator proposed by the present utility model;

[0021] Figure 2 It is a front view structure dissection schematic diagram of a high-efficiency rubber processing granulator proposed by the present utility model;

[0022] Figure 3 It is a structure schematic diagram of the switching mechanism of a high-efficiency rubber processing granulator proposed by the present utility model;

[0023] Figure 4 It is a structure schematic diagram of the guide plate and the round rod;

[0024] Figure 5 It is a structure schematic diagram of the discharge pipe, L-shaped plate, U-shaped plate, cylinder, rotating shaft, transmission plate one, transmission plate two, guide plate, and round rod.

[0025] In the figure: 1, bottom plate; 2, bracket; 3, rubber granulator body; 4, discharge pipe; 5, switching mechanism; 51, L-shaped plate; 52, U-shaped plate; 53, cylinder; 54, baffle; 55, rotating shaft; 56, transmission plate one; 57, transmission plate two; 58, fixing plate; 6, guide plate; 7, round rod; 8, moving plate; 9, control module; 10, pressure sensor; 11, alarm; 12, collection box. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The following specific embodiments illustrate the implementation manners of the present utility model. Those skilled in this technology can easily understand the other advantages and effects of the present utility model from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope protected by the present utility model.

[0027] Referring to Figures 1-5 , a high-efficiency rubber processing granulator, comprising a bottom plate 1, a switching mechanism, a control module 9, a material guiding plate 6, and a rubber granulator body 3;

[0028] A support 2 is provided on the bottom plate 1, and a rubber granulator body 3 is provided on the support 2. The rubber granulator body 3 includes a frame, a motor and a granulation chamber fixedly installed on the frame, and a belt for drivingly connecting the motor and the granulation chamber, which is used for granulating rubber. For the specific structure and working principle of the rubber granulator body 3, reference can be made to the document with the application number: 202321789797.9. This is the prior art and will not be elaborated here. A discharge pipe 4 is provided at the bottom of the rubber granulator body 3, a material guiding plate 6 is provided at the bottom of the discharge pipe 4, both ends of the material guiding plate 6 are fixedly connected with round rods 7, a switching mechanism is provided on the discharge pipe 4, and the switching mechanism is connected to the two round rods 7 and the material guiding plate 6. A control module 9 is provided on the support 2, and the switching structure is connected to the control module;

[0029] The switching mechanism includes a driving component and two fixing components. The driving component is arranged on the discharge pipe 4 and is connected to the material guiding plate 6. The two fixing components are both arranged on the discharge pipe 4 and are respectively connected to the two round rods 7. Through the cooperative design of the discharge pipe 4, the switching mechanism 5, the control module 9, the pressure sensor 10, and the alarm 11, the purpose of automatically switching the discharge direction can be achieved, and the effect of automatically reminding the staff can be realized, improving the convenience and practicality.

[0030] In this embodiment, the fixing component includes an L-shaped plate 51, a U-shaped plate 52, a cylinder 53, and a baffle 54. Two L-shaped plates 51 are fixedly installed on the discharge pipe 4, and a U-shaped plate 52 is fixedly connected to the L-shaped plate 51. The two U-shaped plates 52 are respectively rotatably connected to the two round rods 7, facilitating the rotation of the two round rods 7.

[0031] In this embodiment, a cylinder 53 is fixedly installed on the L-shaped plate 51, a baffle 54 is fixedly installed at one end of the cylinder 53, and the two baffles 54 are respectively in contact connection with the two round rods 7. The two cylinders 53 are both connected to the control module 9, which is used to limit the two round rods 7.

[0032] In this embodiment, the driving assembly includes a rotating shaft 55, a first transmission plate 56, a second transmission plate 57, and a fixing plate 58. The rotating shaft 55 is rotatably connected to the discharge pipe 4. The first transmission plate 56 is fixedly connected to the rotating shaft 55. One end of the first transmission plate 56 is fixedly connected to a first fixing rod. The second transmission plate 57 is rotatably connected to the first fixing rod. One end of the second transmission plate 57 is fixedly connected to a second fixing rod. Two fixing plates 58 are rotatably connected to the second fixing rod. Both of the two fixing plates 58 are fixedly connected to the material guiding plate 6. A motor is fixedly installed on the bracket 2. One end of the rotating shaft 55 is fixedly connected to the output end of the motor. The motor is connected to the control module 9. By driving the motor, the rotating shaft 55 rotates a certain angle on the discharge pipe 4. At the same time, the rotating shaft 55 drives the first transmission plate 56 to rotate a certain angle synchronously. At the same time, the first transmission plate 56 makes the second transmission plate 57 push the material guiding plate 6 through the second fixing rod and the two fixing plates 58 under the action of the first fixing rod, so that the material guiding plate 6 rotates a certain angle with one of the two round rods 7 as the center of the circle, so as to achieve the effect of conveying rubber particles into one of the two collection boxes 12.

[0033] In this embodiment, the bottom plate 1 is provided with two collection boxes 12, and both of the two collection boxes 12 correspond to the two ends of the material guiding plate 6 for collecting rubber particles.

[0034] In this embodiment, two pressure sensors 10 are provided on the bottom plate 1. The two pressure sensors 10 respectively correspond to the two collection boxes 12. Both of the two pressure sensors 10 are connected to the control module 9 for detecting the weight of the rubber particles in the corresponding collection box 12.

[0035] In this embodiment, an alarm 11 is provided on the bracket 2. The alarm 11 is connected to the control module 9 for reminding the staff that the collection box 12 is full of rubber particles. Two sliding grooves 1 are opened on the discharge pipe 4. Two moving plates 8 are slidably connected in the two sliding grooves 1. One end of each of the two moving plates 8 is in contact connection with the material guiding plate 6. While the material guiding plate 6 rotates, both of the two moving plates 8 slide downward a certain distance on the discharge pipe 4 under the action of gravity, and one of the two moving plates 8 keeps in contact with the material guiding plate 6, so as to achieve the effect of preventing rubber particles from spilling.

[0036] In this embodiment, two grooves 1 are opened on the material guiding plate 6, and the two grooves 1 are respectively adapted to the two baffle plates 54, which is convenient for the material guiding plate 6 to rotate a certain angle. Two grooves 2 are opened on both of the two U-shaped plates 52, and the two round rods 7 rotate in the four grooves 2 respectively for limiting the two round rods 7. Four grooves 3 are opened on the material guiding plate 6, and the four grooves 3 are respectively adapted to the two U-shaped plates 52, which is convenient for the two U-shaped plates 52 to be respectively connected to the two round rods 7. The material guiding plate 6 is slidably connected to the discharge pipe 4.

[0037] Working principle: When in use, the control module 9 controls the motor and two cylinders 53 for control and drive;

[0038] Rubber is conveyed into the rubber granulator body 3 through the feed pipe on the rubber granulator body 3 and granulated, and then discharged through the discharge pipe 4;

[0039] Meanwhile, one of the two cylinders 53 is controlled to drive, causing its cylinder 53 to contract and the corresponding baffle 54 to disengage from the corresponding round rod 7, thus achieving the effect of releasing the limit on the round rod 7. Then, driven by the motor, the rotating shaft 55 rotates a certain angle on the discharge pipe 4. At the same time, the rotating shaft 55 drives the first transmission plate 56 to rotate synchronously by a certain angle. At the same time, the first transmission plate 56 causes the second transmission plate 57 to push the guide plate 6 through the first fixing rod and the second fixing rod and two fixing plates 58, so that the guide plate 6 rotates a certain angle with one of the two round rods 7 as the center, thus achieving the effect of conveying rubber particles into one of the two collection boxes 12;

[0040] After that, as the rubber particles in the collection box 12 gradually increase, the value of the corresponding pressure sensor 10 increases. When it reaches the preset value, the pressure sensor 10 transmits the information to the control module 9. At the same time, the control module sends an instruction to the alarm 11, causing the alarm 11 to work, thereby achieving the effect of reminding the staff; at the same time, the control module 9 controls the motor to drive in the reverse direction and makes the guide plate 6 return to its original state. At the same time, it controls the drive of the two cylinders 53 and makes the above-mentioned cylinder 53 return to its original state, so as to achieve the effect of blocking and limiting the corresponding round rod 7. At the same time, it controls the other cylinder 53 to contract, and the corresponding baffle 54 disengages from the corresponding round rod 7. Then, the motor is driven again, so that the guide plate 6 rotates a certain angle in the opposite direction, thus achieving the effect of conveying rubber particles into the other collection box 12, and thus achieving the effect of automatic switching;

[0041] While the guide plate 6 rotates, the two moving plates 8 both slide downward a certain distance on the discharge pipe 4 under the action of gravity, and one of the two moving plates 8 remains in contact with the guide plate 6, thus achieving the effect of preventing rubber particles from spilling.

[0042] The technical progress obtained by the present utility model compared with the prior art is that the purpose of automatically switching the discharge direction can be achieved through the cooperation of various components, and the effect of automatically reminding the staff can be realized, improving the convenience and practicality.

Claims

1. A rubber efficient processing shredder, characterized in that: It comprises a bottom plate (1), a switching mechanism, a control module (9), a material guide plate (6) and a rubber shredder body (3); The bottom plate (1) is provided with a bracket (2), the bracket (2) is provided with a rubber shredder body (3), the bottom of the rubber shredder body (3) is provided with a discharge pipe (4), the bottom of the discharge pipe (4) is provided with a guide plate (6), both ends of the guide plate (6) are fixedly connected with round rods (7), the discharge pipe (4) is provided with a switching mechanism, the switching mechanism is connected with the two round rods (7) and the guide plate (6), the bracket (2) is provided with a control module (9), and the switching mechanism is connected with the control module; The switching mechanism comprises a driving component and two fixed components, the driving component is arranged on the discharge pipe (4) and connected to the guide plate (6), and the two fixed components are both arranged on the discharge pipe (4) and respectively connected to the two round rods (7).

2. The rubber efficient processing shredder according to claim 1, characterized in that: The fixed assembly comprises an L-shaped plate (51), a U-shaped plate (52), a cylinder (53) and a baffle (54); two L-shaped plates (51) are fixedly mounted on the discharge pipe (4); a U-shaped plate (52) is fixedly connected to the L-shaped plate (51); and the two U-shaped plates (52) are rotatably connected to the two round rods (7) respectively.

3. The rubber efficient processing shredder according to claim 2, characterized in that: A cylinder (53) is fixedly mounted on the L-shaped plate (51), a baffle (54) is fixedly mounted on one end of the cylinder (53), the two baffles (54) are respectively in contact with and connected to the two round rods (7), and the two cylinders (53) are both connected to the control module (9).

4. The rubber efficient processing shredder according to claim 1, characterized in that: The driving assembly comprises a rotating shaft (55), a transmission plate 1 (56), a transmission plate 2 (57) and a fixed plate (58); the discharge pipe (4) is rotatably connected with the rotating shaft (55); the transmission plate 1 (56) is fixedly connected with the rotating shaft (55); one end of the transmission plate 1 (56) is fixedly connected with a fixed rod 1; the fixed rod 1 is rotatably connected with the transmission plate 2 (57); one end of the transmission plate 2 (57) is fixedly connected with the fixed rod 2; two fixed plates (58) are rotatably connected with the fixed rod 2; both of the fixed plates (58) are fixedly connected with the guide plate (6); a motor is fixedly mounted on the bracket (2); one end of the rotating shaft (55) is fixedly connected with the output end of the motor; and the motor is connected with the control module (9).

5. The rubber efficient processing shredder according to claim 1, characterized in that: The bottom plate (1) is provided with two collecting boxes (12), and the two collecting boxes (12) correspond to the two ends of the material guide plate (6).

6. A rubber high-efficiency processing shredder according to claim 5, characterized in that: Two pressure sensors (10) are arranged on the bottom plate (1), the two pressure sensors (10) respectively correspond to the two collection boxes (12), and the two pressure sensors (10) are both connected to the control module (9).

7. The rubber efficient processing shredder according to claim 1, characterized in that: The bracket (2) is provided with an alarm (11), and the alarm (11) is connected to the control module (9). The discharge pipe (4) is provided with two sliding grooves, and movable plates (8) are slidably connected in the two sliding grooves, and one end of the two movable plates (8) is in contact with the guide plate (6).

8. The rubber efficient processing shredder according to claim 3, characterized in that: The guide plate (6) is provided with two grooves 1, which are respectively matched with the two baffles (54); the two U-shaped plates (52) are each provided with two grooves 2, the two round rods (7) rotate in the four grooves 2 respectively; the guide plate (6) is provided with four grooves 3, which are respectively matched with the two U-shaped plates (52); the guide plate (6) is slidably connected with the discharge pipe (4).

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