Geomembrane five-roller forming machine

By designing a geomembrane five-roll forming machine with movable chassis and elevators, the time-consuming and labor-intensive replacement of heavy rollers in the prior art is solved, and geomembrane on different surfaces is produced without stopping, thereby improving production efficiency.

CN222920949UActive Publication Date: 2025-05-30SHANDONG TONGJIA MACHINERY
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Patent Information

Application Number
CN202421845569.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-30
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

When producing geomembrane on different surfaces, existing geomembrane molding machines need to replace heavy-duty rollers, resulting in low production efficiency.

Method used

A geomembrane five-roll forming machine is designed, using a movable chassis and elevator, and multiple sets of rollers are installed on the frame. By adjusting the chassis position, the head of the machine is between different rollers, so that the geomembrane production on different surfaces is achieved without changing the rollers.

Benefits of technology

It realizes the production of geomembranes on different surfaces without shutting down, improves production efficiency and reduces the labor intensity of workers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a geomembrane five-roller forming machine, which belongs to the technical field of plastic processing equipment and comprises a movable chassis, a lifter is mounted above the chassis, a rack is mounted above the lifter, and the lifter can drive the rack to lift; a plurality of sets of rollers are arranged above the rack, and a machine head is arranged above the rollers; the roller comprises a rubber roller, a smooth roller A, a smooth roller B, a flower roller A and a flower roller B; the smooth roll B is rotationally arranged in the middle of the rack through a bearing seat, the rubber roll and the smooth roll A are movably arranged on one side of the smooth roll B, and the flower roll A and the flower roll B are movably arranged on the other side of the smooth roll B; according to the geo-membrane five-roller forming machine, the machine head can be located between two different rollers by adjusting the position of the base plate so as to produce corresponding geo-membranes, production changing can be carried out under the condition of no shutdown, the rollers do not need to be replaced during production changing, the production efficiency is improved, and the labor intensity of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to a five-roller forming machine for geomembrane, belonging to the technical field of plastic processing equipment. Background Art

[0002] The geomembrane is a seepage-proof material used in civil engineering, usually made of plastic film and having good waterproof performance. There are many production methods for geomembranes. Generally, the vertical three-roller forming method is adopted. When producing geomembranes with different surfaces, the rollers need to be replaced. Since the geomembrane is generally relatively wide, with a width between 4 and 8 meters, and the diameter of the rollers of the forming machine is between 0.5 and 1 meter, each roller is very heavy. Replacing the rollers is time-consuming and laborious, seriously affecting the production efficiency. Content of the Utility Model

[0003] According to the above deficiencies in the prior art, the technical problem to be solved by the utility model is to provide a five-roller forming machine for geomembrane, which can produce geomembranes with different surfaces without stopping the machine, improving the production efficiency.

[0004] The five-roller forming machine for geomembrane described in the utility model includes a movable chassis. An elevator is installed above the chassis, and a frame is installed above the elevator. The elevator can drive the frame to lift and lower; multiple sets of rollers are installed above the frame, and a machine head is arranged above the rollers; the rollers include a rubber roller, a smooth roller A, a smooth roller B, a patterned roller A, and a patterned roller B; the smooth roller B is rotatably arranged at the middle position of the frame through a bearing seat, the rubber roller and the smooth roller A are movably arranged on one side of the smooth roller B, and the patterned roller A and the patterned roller B are movably arranged on the other side of the smooth roller B.

[0005] The technical solution of the utility model is to provide a five-roller forming machine for geomembrane. By adjusting the position of the chassis, the machine head is located between two different rollers to produce the corresponding geomembrane. When changing products, there is no need to replace the rollers, and the production efficiency is high.

[0006] Preferably, a ground rail is arranged below the chassis, and the chassis is movably arranged on the ground rail through rollers.

[0007] Preferably, the rubber roller and the smooth roller A are installed on a slide plate A. The slide plate A is movably connected to the frame through a guide rail slider assembly A. A driving device A is installed on one side of the frame. The driving device A can drive the slide plate A to move left and right, so as to generate a pressing force between the smooth roller A and the smooth roller B.

[0008] Further, the smooth roller A is rotatably connected to the slide plate A through a bearing seat. The bearing seat of the rubber roller is slidably connected to the slide plate A through a guide rail slider assembly B. A driving device B is also installed on the slide plate A. The driving device B is used to drive the rubber roller to move left and right, so as to generate a pressing force between the rubber roller and the smooth roller A.

[0009] Preferably, the patterned roller A and the patterned roller B are installed on the slide plate B. The slide plate B is movably connected to the machine frame through the guide rail slider assembly C. A driving device C is installed on the other side of the machine frame. The driving device C can drive the slide plate B to move left and right, so as to generate a pressing force between the patterned roller A and the smooth roller B.

[0010] Furthermore, the patterned roller A is rotatably connected to the slide plate B through a bearing seat. The bearing seat of the patterned roller B is slidably connected to the slide plate B through the guide rail slider assembly D. A driving device D is also installed on the slide plate B. The driving device D is used to drive the patterned roller B to move left and right, so as to generate a pressing force between the patterned roller A and the patterned roller B.

[0011] The beneficial effects of the present utility model compared with the prior art are as follows:

[0012] For the geomembrane five-roller forming machine of the present utility model, the position of the chassis can be adjusted so that the machine head is located between two different rollers to produce corresponding geomembranes. It is possible to change the production without stopping the machine, and there is no need to replace the rollers during production change, which improves the production efficiency and reduces the labor intensity of workers. Description of the Drawings

[0013] Figure 1 is the front view of the present utility model;

[0014] Figure 2 is the top view of the present utility model.

[0015] In the figure: 1, chassis; 2, roller; 3, elevator; 4, ground rail; 5, machine frame; 6, guide rail slider assembly A; 7, driving device A; 8, driving device B; 9, slide plate A; 10, guide rail slider assembly B; 11, rubber roller; 12, machine head; 13, smooth roller A; 14, smooth roller B; 15, patterned roller A; 16, patterned roller B; 17, guide rail slider assembly D; 18, slide plate B; 19, driving device D; 20, driving device C; 21, guide rail slider assembly C. Detailed Embodiments

[0016] The present utility model will be further described below in conjunction with specific embodiments.

[0017] However, the description of the present utility model is only an embodiment of structural and functional descriptions. The scope of the rights of the present utility model is not limited by the embodiments described in the text.

[0018] For example, multiple embodiments can have various changes and various forms. It should be understood that the scope of the rights of the present utility model includes equivalents that can implement the technical idea.

[0019] Such as Figures 1 - 2As shown in the figure, this embodiment is realized through the following technical solutions: It includes a movable chassis 1, an elevator 3 is installed above the chassis 1, a frame 5 is installed above the elevator 3, and the elevator 3 can drive the frame 5 to lift; multiple sets of rollers are installed above the frame 5, the rollers are all connected to motors for driving their rotation, and a machine head 12 is arranged above the rollers; the elevator 3 driving the frame 5 to lift can adjust the distance between the rollers and the machine head 12; the rollers include a rubber roller 11, a smooth roller A 13, a smooth roller B 14, a patterned roller A 15, and a patterned roller B 16; the smooth roller B 14 is rotatably arranged at the middle position of the frame 5 through a bearing seat, the rubber roller 11 and the smooth roller A 13 are movably arranged on one side of the smooth roller B 14, and the patterned roller A 15 and the patterned roller B 16 are movably arranged on the other side of the smooth roller B 14.

[0020] In this embodiment, a ground rail 4 is provided below the chassis 1, and the chassis 1 is movably arranged on the ground rail 4 through rollers 2; the rubber roller 11 and the smooth roller A 13 are installed on a slide plate A 9, and the slide plate A 9 is movably connected to the frame 5 through a guide rail slider assembly A 6, and a driving device A 7 is installed on one side of the frame 5, and the driving device A 7 can drive the slide plate A 9 to move left and right, so as to generate a pressing force between the smooth roller A 13 and the smooth roller B 14; the smooth roller A 13 is rotatably connected to the slide plate A 9 through a bearing seat, the bearing seat of the rubber roller 11 is slidably connected to the slide plate A 9 through a guide rail slider assembly B 10, and a driving device B 8 is also installed on the slide plate A 9, and the driving device B 8 is used to drive the rubber roller 11 to move left and right, so as to generate a pressing force between the rubber roller 11 and the smooth roller A 13.

[0021] The patterned roller A 15 and the patterned roller B 16 are installed on a slide plate B 18, the slide plate B 18 is movably connected to the frame 5 through a guide rail slider assembly C 21, and a driving device C 20 is installed on the other side of the frame 5, and the driving device C 20 can drive the slide plate B 18 to move left and right, so as to generate a pressing force between the patterned roller A 15 and the smooth roller B 14; the patterned roller A 15 is rotatably connected to the slide plate B 18 through a bearing seat, the bearing seat of the patterned roller B 16 is slidably connected to the slide plate B 18 through a guide rail slider assembly D 17, and a driving device D 19 is also installed on the slide plate B 18, and the driving device D 19 is used to drive the patterned roller B 16 to move left and right, so as to generate a pressing force between the patterned roller A 15 and the patterned roller B 16.

[0022] The utility model moves left and right on the ground rail 4 through the rollers 2, so that the machine head 12 can be in four different positions a, b, c, and d, thereby producing different geomembranes: when the machine head is in position a, the rubber roller 11 and the smooth roller A 13 can produce a very thin smooth geomembrane; when the machine head is in position b, the smooth roller A 13 and the smooth roller B 14 can produce a relatively thick geomembrane; when the machine head is in position c, the smooth roller B 14 and the patterned roller A 15 can produce a geomembrane with one smooth side and one patterned side; when the machine head is in position d, the patterned roller A 15 and the patterned roller B 16 can produce a geomembrane with two patterned sides.

[0023] Certainly, the above content is only a preferred embodiment of the present utility model and cannot be considered as limiting the scope of the embodiments of the present utility model. The present utility model is not limited to the above examples either. Equivalent changes and improvements made by those of ordinary skill in the art within the essence of the present utility model shall all fall within the scope covered by the patent of the present utility model.

Claims

1. A five-roller geomembrane forming machine, characterized in that: The invention comprises a movable chassis (1), a lift (3) is installed above the chassis (1), and a frame (5) is installed above the lift (3); a plurality of rollers are installed above the frame (5), and a machine head (12) is arranged above the rollers; the rollers comprise a rubber roller (11), a smooth roller A (13), a smooth roller B (14), a pattern roller A (15), and a pattern roller B (16); the smooth roller B (14) is rotatably arranged at the middle position of the frame (5) through a bearing seat, the rubber roller (11) and the smooth roller A (13) are movably arranged at one side of the smooth roller B (14), and the pattern roller A (15) and the pattern roller B (16) are movably arranged at the other side of the smooth roller B (14).

2. The geomembrane five-roller forming machine according to claim 1, characterized in that: A ground rail (4) is provided below the chassis (1), and the chassis (1) is movably arranged on the ground rail (4) via rollers (2).

3. The geomembrane five-roller forming machine according to claim 1, characterized in that: The rubber roller (11) and the smooth roller A (13) are mounted on a slide plate A (9). The slide plate A (9) is movably connected to the frame (5) through a guide rail slider assembly A (6). A driving device A (7) for driving the slide plate A (9) to move left and right is mounted on one side of the frame (5).

4. The geomembrane five-roller forming machine according to claim 3, characterized in that: The smooth roller A (13) is rotatably connected to the slide plate A (9) via a bearing seat, and the bearing seat of the rubber roller (11) is slidably connected to the slide plate A (9) via a guide rail slider assembly B (10). The slide plate A (9) is also equipped with a driving device B (8) for driving the rubber roller (11) to move left and right.

5. The geomembrane five-roller forming machine according to claim 1, characterized in that: The pattern roller A (15) and the pattern roller B (16) are mounted on a slide plate B (18). The slide plate B (18) is movably connected to the frame (5) through a guide rail slider assembly C (21). A driving device C (20) for driving the slide plate B (18) to move left and right is mounted on the other side of the frame (5).

6. The geomembrane five-roller forming machine according to claim 5, characterized in that: The pattern roller A (15) is rotatably connected to the slide plate B (18) via a bearing seat, and the bearing seat of the pattern roller B (16) is slidably connected to the slide plate B (18) via a guide rail slider assembly D (17). The slide plate B (18) is also provided with a driving device D (19) for driving the pattern roller B (16) to move left and right.