Collecting device for demolded foam forming module
By designing a foam forming module collection device including push plate, conveyor belt and collection bin, the problem of low collection efficiency after demolding of the foam forming module in the prior art is solved, efficient automatic collection is achieved, and the amount of manual labor is reduced.
Patent Information
- Application Number
- CN202421975003.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2034-08-15
AI Technical Summary
After the existing foam forming module is demolded, the automated collection efficiency is inefficient, which leads to workers need to manually pick up and collect, increasing the amount of labor and the possibility of manual errors.
A collection device including a push plate, a conveyor belt and a collection bin is designed. The released foam forming module is pushed to the conveyor belt through the electric moving push plate, and conveyed to the collection bin through the conveyor belt for collection. The device also has a push plate length adjustment function to adapt to foam forming modules of different lengths.
It improves the automatic collection efficiency of foam forming modules, reduces the amount of manual labor, reduces the possibility of errors, and improves the overall degree of automation.
Smart Images

Figure CN222920957U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of foam mold processing, in particular to a collecting device for a foam molding module after demolding. Background Art
[0002] During transportation and handling, in order to avoid damage to items caused by collision, foam molding modules are generally used to package items in packaging boxes or bags, which can buffer and protect the items. The foam molding modules are formed by foaming in a mold.
[0003] However, after the relevant foam molding modules are demolded, generally, ejector pins are used to push the foam molding modules in the mold cavity outwards. The ejected foam molding modules are scattered and placed near the mold, and then picked up and collected by workers, resulting in low automation, low collection efficiency of the foam molding modules, and increased labor intensity of the personnel, making the personnel more tired. Therefore, we propose a collecting device for a foam molding module after demolding to solve the above problems. Content of the Utility Model
[0004] The purpose of the utility model is to provide a collecting device for a foam molding module after demolding, which has a push plate that moves electrically, can effectively push the demolded foam molding module to the left and neatly drop it onto the conveyor belt, and then the conveyor belt transports the foam molding module into the collection bin for collection. Moreover, it is beneficial to adjust the front and rear lengths of the push plate so as to push a longitudinal row of foam molding modules to the left for use at one time, improving the use effect of the device.
[0005] The above technical purpose of the utility model is achieved through the following technical solutions: including a base and a push plate, two vertical plates, a mold and a stabilizing plate are fixedly connected to the top of the base in sequence from left to right. Foam molding modules are placed in multiple molding cavities of the mold. A pushing mechanism is arranged between the push plate and the stabilizing plate. A lengthening mechanism is arranged on the push plate. A conveying mechanism for transporting the foam molding module into the collection bin is arranged between the two vertical plates. The bottom of the push plate is flush with the top of the mold.
[0006] The further setting of the utility model is: placing grooves are respectively opened on the inner walls of the front and rear sides of the push plate. The lengthening mechanism includes extension plates slidably sleeved in the placing grooves. Screws are fixedly connected to the tops of the two extension plates. Nuts are threadedly sleeved on the outer sides of the screws. Both nuts are movably abutted against the top of the push plate.
[0007] By adopting the above technical solution, according to the length between the foam forming modules in a vertical row, loosen the two nuts so that the nuts do not abut against the top of the push plate, and thus do not fix the screw rod and the extension plate. At this time, pull out the two extension plates outward through the two screw rods, so as to achieve the effect of increasing the length of the push plate, so that the increased push plate can push the foam forming modules in a vertical row to the left at one time, improving the versatility and practicability of the device.
[0008] A further setting of the present utility model is that: two rectangular holes are opened at the top of the push plate, and the two screw rods are both slidably sleeved in the corresponding rectangular holes.
[0009] By adopting the above technical solution, it is convenient to guide the screw rod and make its movement more stable.
[0010] A further setting of the present utility model is that: the pushing mechanism includes a motor fixedly connected to one side of the stabilizing plate and a threaded cylinder rotatably connected to one side of the stabilizing plate. An upper gear is fixedly sleeved on the outer side of the threaded cylinder. A lower gear is fixedly connected to the output shaft of the motor. The lower gear meshes with the upper gear. A transverse lead screw is threadedly sleeved in the threaded cylinder. The push plate is fixedly connected to one end of the transverse lead screw.
[0011] By adopting the above technical solution, start the motor. The motor drives the rotation of the lower gear. The lower gear drives the rotation of the upper gear and the threaded cylinder. Under the limitation of the cross bar and the guide sleeve, the threaded cylinder drives the leftward movement of the transverse lead screw and the push plate, and thus the foam forming module can be pushed leftward and dropped.
[0012] A further setting of the present utility model is that: a support bearing is fixedly sleeved in the stabilizing plate, and the threaded cylinder is fixedly sleeved in the inner ring of the support bearing.
[0013] By adopting the above technical solution, the threaded cylinder can be supported to make its rotation smoother.
[0014] A further setting of the present utility model is that: two guide sleeves are fixedly sleeved in the stabilizing plate, and a cross bar is slidably sleeved in the two guide sleeves. The two cross bars are both fixedly connected to one side of the push plate.
[0015] By adopting the above technical solution, the push plate can be guided to make its movement more stable and smooth.
[0016] The further setting of the present utility model is as follows: The conveying mechanism includes a conveying motor fixedly connected to one side of the vertical plate on the right side and two conveying rollers rotatably connected between the two vertical plates. The output shaft of the conveying motor is fixedly connected to one end of the corresponding conveying roller. A same conveyor belt is drivingly connected to the two conveying rollers. Two rotating shafts are rotatably connected between the two vertical plates. The two conveying rollers are respectively fixedly sleeved on the outer sides of the corresponding rotating shafts. The output shaft of the conveying motor is fixedly connected to one end of the corresponding rotating shaft.
[0017] By adopting the above technical solution, the rotation of the rotating shaft, the conveying roller and the conveyor belt is driven by the conveying motor. Under the operation of the conveyor belt, a longitudinal row of foam forming modules can be conveyed away. By continuing to push, the foam forming modules in the next longitudinal row can be dropped onto the conveyor belt and conveyed away.
[0018] The further setting of the present utility model is as follows: One side of the mold is fixedly connected with a flow guide plate, and the flow guide plate is located above the conveyor belt.
[0019] By adopting the above technical solution, it is convenient to guide the foam forming modules.
[0020] The beneficial effects of the present utility model are as follows:
[0021] 1. According to the length between the longitudinal rows of foam forming modules of the present utility model, loosen the two nuts so that the nuts do not abut against the top of the push plate, and thus do not fix the screw rod and the extension plate. At this time, pull out the two extension plates outward through the two screw rods, thereby achieving the effect of increasing the length of the push plate, so that the lengthened push plate can be used to push a longitudinal row of foam forming modules to the left at one time, improving the versatility and practicality of the device.
[0022] 2. The present utility model drives the rotation of the lower gear through the motor, and the lower gear drives the rotation of the upper gear and the threaded cylinder. Under the limitation of the cross bar and the guide sleeve, the threaded cylinder drives the horizontal lead screw and the push plate to move leftward, and thus the foam forming module can be pushed leftward and dropped onto the conveyor belt.
[0023] 3. The present utility model drives the movement of the rotating shaft, the conveying roller and the conveyor belt through the conveying motor. Under the operation of the conveyor belt, a longitudinal row of foam forming modules can be conveyed away. By continuing to push, the foam forming modules in the next longitudinal row can be dropped onto the conveyor belt and conveyed away, and finally the foam forming modules can be conveyed to the collection bin one by one for collection. Description of the Drawings
[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.
[0025] Figure 1 The first perspective three-dimensional view of a collecting device for a foam molding module after demolding proposed by the present invention;
[0026] Figure 2 The second perspective three-dimensional view of a collecting device for a foam molding module after demolding proposed by the present invention;
[0027] Figure 3 The cross-sectional view of the growth mechanism of a collecting device for a foam molding module after demolding proposed by the present invention;
[0028] Figure 4 The cross-sectional view of the conveying mechanism of a collecting device for a foam molding module after demolding proposed by the present invention.
[0029] In the figure, 1, base; 2, mold; 3, guide plate; 4, vertical plate; 5, conveyor belt; 6, conveyor motor; 7, foam molding module; 8, stabilizing plate; 9, support bearing; 10, threaded barrel; 11, upper gear; 12, transverse lead screw; 13, cross bar; 14, lower gear; 15, guide sleeve; 16, push plate; 17, extension plate; 18, rectangular hole; 19, screw; 20, nut; 21, rotating shaft; 22, motor; 23, conveyor roller; 24, placement groove. Specific embodiments
[0030] The following will clearly and completely describe the technical solutions of the present invention in conjunction with specific embodiments. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0031] See Figure 1 — Figure 4 , the present invention provides a collecting device for a foam molding module after demolding, including a base 1 and a push plate 16. Two vertical plates 4, a mold 2 and a stabilizing plate 8 are fixedly connected to the top of the base 1 in sequence from left to right. Foam molding modules 7 are placed in multiple molding cavities of the mold 2. A pushing mechanism is arranged between the push plate 16 and the stabilizing plate 8. A growth mechanism is arranged on the push plate 16. A conveying mechanism for conveying the foam molding module 7 into the collection bin is arranged between the two vertical plates 4.
[0032] Specifically, placing grooves 24 are formed on the inner walls of the front and rear sides of the push plate 16. The lengthening mechanism includes extension plates 17 slidably sleeved in the placing grooves 24. Screws 19 are fixedly connected to the tops of the two extension plates 17. Nuts 20 are sleeved on the outer sides of the screws 19 in a threaded manner. The two nuts 20 are both movably abutted against the top of the push plate 16.
[0033] Specifically, two rectangular holes 18 are formed in the top of the push plate 16. The two screws 19 are both slidably sleeved in the corresponding rectangular holes 18.
[0034] Specifically, the pushing mechanism includes a motor 22 fixedly connected to one side of the stabilizing plate 8 and a threaded barrel 10 rotatably connected to one side of the stabilizing plate 8. An upper gear 11 is fixedly sleeved on the outer side of the threaded barrel 10. A lower gear 14 is fixedly connected to the output shaft of the motor 22. The lower gear 14 meshes with the upper gear 11. A transverse lead screw 12 is sleeved in the threaded barrel 10 in a threaded manner. The push plate 16 is fixedly connected to one end of the transverse lead screw 12.
[0035] Specifically, a support bearing 9 is fixedly sleeved in the stabilizing plate 8. The threaded barrel 10 is fixedly sleeved in the inner ring of the support bearing 9.
[0036] Specifically, two guide sleeves 15 are fixedly sleeved in the stabilizing plate 8. Cross bars 13 are slidably sleeved in the two guide sleeves 15. The two cross bars 13 are both fixedly connected to one side of the push plate 16.
[0037] Specifically, the conveying mechanism includes a conveying motor 6 fixedly connected to one side of the vertical plate 4 on the right side and two conveying rollers 23 rotatably connected between the two vertical plates 4. The output shaft of the conveying motor 6 is fixedly connected to one end of the corresponding conveying roller 23. The same conveyor belt 5 is drivingly connected to the two conveying rollers 23.
[0038] Specifically, two rotating shafts 21 are rotatably connected between the two vertical plates 4. The two conveying rollers 23 are respectively fixedly sleeved on the outer sides of the corresponding rotating shafts 21. The output shaft of the conveying motor 6 is fixedly connected to one end of the corresponding rotating shaft 21.
[0039] Specifically, a flow guiding plate 3 is fixedly connected to one side of the mold 2. The flow guiding plate 3 is located above the conveyor belt 5.
[0040] Specifically, the bottom of the push plate 16 is flush with the top of the mold 2.
[0041] In this utility model, after the foam forming module 7 is demolded, under the action of the ejector pins, the foam forming module 7 is ejected out of the forming cavity of the mold 2. According to the length between a longitudinal row of foam forming modules 7, loosen two nuts 20 so that the nuts 20 do not abut against the top of the push plate 16, and thus do not fix the screw rod 19 and the extension plate 17. At this time, pull out the two extension plates 17 outward through the two screw rods 19, so as to achieve the effect of increasing the length of the push plate 16, so that the increased push plate 16 can push a longitudinal row of foam forming modules 7 to the left at one time for use, improving the versatility and practicability of the device. When the adjustment is completed, tighten the nuts 20 so that the nuts 20 abut against the top of the push plate 16, and then the extension plate 17 can be fixed. Then start the motor 22, and the motor 22 drives the rotation of the lower gear 14. The lower gear 14 drives the rotation of the upper gear 11 and the threaded barrel 10. Under the limitation of the cross bar 13 and the guide sleeve 15, the threaded barrel 10 drives the leftward movement of the transverse screw rod 12 and the push plate 16, and thus the foam forming module 7 can be pushed to the left. Under the action of the flow guide plate 3, the leftmost longitudinal row of foam forming modules 7 first falls onto the conveyor belt 5 along the flow guide plate 3. At this time, the conveyor motor 6 drives the movement of the rotating shaft 21, the conveyor roller 23 and the conveyor belt 5. Under the operation of the conveyor belt 5, a longitudinal row of foam forming modules 7 can be conveyed away. By continuing to push, the next longitudinal row of foam forming modules 7 can be dropped onto the conveyor belt 5 and conveyed away, and thus the foam forming modules 7 are conveyed into the collection bin one by one for collection.
Claims
1. A collection device for foam molding modules after demoulding, characterized in that: The invention comprises a base (1) and a push plate (16), wherein the top of the base (1) is fixedly connected with two vertical plates (4), a mold (2) and a stabilizing plate (8) in sequence from left to right, wherein a foam molding module (7) is placed in each of the multiple molding cavities of the mold (2), a pushing mechanism is arranged between the push plate (16) and the stabilizing plate (8), a growth mechanism is arranged on the push plate (16), and a conveying mechanism for conveying the foam molding module (7) to a collection bin is arranged between the two vertical plates (4).
2. The device for collecting foam molding modules after demoulding according to claim 1, characterized in that: The front and rear inner walls of the push plate (16) are both provided with placement grooves (24), and the growth mechanism comprises an extension plate (17) slidably sleeved in the placement groove (24), the tops of the two extension plates (17) are both fixedly connected with screw rods (19), the outer threads of the screw rods (19) are sleeved with nuts (20), and the two nuts (20) are both movably abutted against the top of the push plate (16).
3. The device for collecting foam molding modules after demoulding according to claim 2, characterized in that: Two rectangular holes (18) are provided on the top of the push plate (16), and two screw rods (19) are slidably sleeved in the corresponding rectangular holes (18).
4. The device for collecting foam molding modules after demoulding according to claim 1, characterized in that: The pushing mechanism comprises an electric motor (22) fixedly connected to one side of a stabilizing plate (8) and a threaded barrel (10) rotatably connected to one side of the stabilizing plate (8); an upper gear (11) is fixedly sleeved on the outer side of the threaded barrel (10); a lower gear (14) is fixedly connected to the output shaft of the electric motor (22); the lower gear (14) is meshed with the upper gear (11); a transverse screw rod (12) is internally sleeved on the threaded barrel (10); and the pushing plate (16) is fixedly connected to one end of the transverse screw rod (12).
5. The device for collecting foam molding modules after demoulding according to claim 4, characterized in that: A support bearing (9) is fixedly sleeved inside the stabilizing plate (8), and the threaded cylinder (10) is fixedly sleeved inside the inner ring of the support bearing (9).
6. The device for collecting foam molding modules after demoulding according to claim 4, characterized in that: The fixed sleeve in the stabilizing plate (8) is provided with two guide sleeves (15), the sliding sleeves in the two guide sleeves (15) are provided with cross bars (13), and the two cross bars (13) are fixedly connected to one side of the push plate (16).
7. The device for collecting foam molding modules after demoulding according to claim 1, characterized in that: The conveying mechanism comprises a conveying motor (6) fixedly connected to one side of the right vertical plate (4) and two conveying rollers (23) rotatably connected between the two vertical plates (4); an output shaft of the conveying motor (6) is fixedly connected to one end of a corresponding conveying roller (23); and the two conveying rollers (23) are transmission-connected to the same conveying belt (5).
8. The device for collecting foam molding modules after demoulding according to claim 7, characterized in that: Two rotating shafts (21) are rotatably connected between the two vertical plates (4), two conveying rollers (23) are respectively fixedly sleeved on the outside of the corresponding rotating shafts (21), and the output shaft of the conveying motor (6) is fixedly connected to one end of the corresponding rotating shaft (21).
9. The device for collecting foam molding modules after demoulding according to claim 7, characterized in that: A guide plate (3) is fixedly connected to one side of the mold (2), and the guide plate (3) is located above the conveyor belt (5).
10. The device for collecting foam molding modules after demoulding according to claim 1, characterized in that: The bottom of the push plate (16) is flush with the top of the mold (2).