Plastic part and bolt assembling mechanism

Abstract

The utility model discloses a plastic part and bolt assembling mechanism which comprises a bolt linear feeder assembly, a bolt side cutting module, a plastic part linear feeder assembly, a plastic part and bolt assembling assembly and an equidistant carrying module. The plastic part linear feeder assembly communicates with the plastic part and bolt assembling assembly, and the plastic part and bolt assembling assembly is used for assembling plastic parts and bolts in a matched mode. The equidistant carrying module is used for grabbing and carrying the bolts into the plastic part and bolt assembling assembly and grabbing and carrying the assembled plastic parts and bolts onto a carrier seat of the indexing turntable; according to the plastic part and bolt assembling mechanism, the bolts and the plastic parts can be automatically fed and organized, the whole process is automatic, manual operation is not needed, the feeding and assembling efficiency is high, the plastic part and bolt assembling mechanism can be used in an assembling machine in a matched mode, and finally full-automatic assembling of the bolts, the plastic parts and nuts can be achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of assembly and feeding equipment, and more specifically to an assembly mechanism for plastic parts and bolts. Background Art

[0002] The assembly of existing bolts, plastic parts and nuts requires multiple processes. Currently, these processes usually include the assembly of bolts and plastic parts, the assembly of bolts and O-rings, the assembly of nuts and bolts, the adjustment of nuts and bolts, the riveting of bolts, and detection and other processes. Most of these processes are manually operated. Due to manual assembly, the labor intensity of workers is high, the cost is large, and the efficiency is low. Moreover, after long-term work, the assembly efficiency and quality of workers will decline, affecting the overall assembly efficiency and quality. Therefore, it is necessary to develop an assembly mechanism for plastic parts and bolts and use it in a whole assembly machine to achieve the full-automatic assembly of bolts, plastic parts and nuts. Summary of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides an assembly mechanism for plastic parts and bolts. This assembly mechanism for plastic parts and bolts can automatically feed and organize bolts and plastic parts, which is fully automated without manual operation, has high feeding and assembly efficiency, and can be used in an assembly machine, and finally can achieve the full-automatic assembly of bolts, plastic parts and nuts.

[0004] To achieve the above object, the utility model provides the following technical solutions:

[0005] An assembly mechanism for plastic parts and bolts, comprising a bolt linear feeder assembly, a bolt side cutting module, a plastic part linear feeder assembly, an assembly assembly for plastic parts and bolts, and an equidistant handling module. The bolt linear feeder assembly is connected to the bolt side cutting module, the plastic part linear feeder assembly is connected to the assembly assembly for plastic parts and bolts. The assembly assembly for plastic parts and bolts is used to assemble plastic parts and bolts in cooperation. The equidistant handling module is used to grab and transport bolts to the assembly assembly for plastic parts and bolts and grab and transport the assembled plastic parts and bolts to the carrier seat of the indexing turntable.

[0006] Further, the plastic part and nut assembly includes an assembly seat, a plastic part limiting cylinder, a plastic part limiting plate, an inner cavity profiling mold, a pushing cylinder, a plastic part pushing sleeve, and an assembly cylinder. The assembly seat is installed on the machine table. The top of the assembly seat is provided with an assembly area. A through assembly hole is provided at the assembly area. A slot communicating with the assembly hole is provided on the side of the assembly seat. The slot is communicated with the plastic part linear feeder assembly. A horizontally through limiting slot is provided on the side of the assembly seat. The limiting slot is communicated with the assembly hole. The plastic part limiting plate is horizontally slidably arranged in the limiting slot and a notch is provided on the plastic part limiting plate. The plastic part limiting cylinder is horizontally installed on the side of the assembly seat, and the piston rod of the plastic part limiting cylinder is connected to the plastic part limiting plate. The assembly cylinder is installed on the machine table and is located below the assembly seat. The piston rod of the assembly cylinder is connected with a mounting seat. The top of the plastic part pushing sleeve extends into the assembly hole, and the bottom is fixed on the mounting seat. The inner cavity profiling mold is located in the plastic part pushing sleeve and can slide vertically. The pushing cylinder is vertically installed on the bottom of the mounting seat, and the piston rod of the pushing cylinder passes through the mounting seat and is connected to the inner cavity profiling mold in the plastic part pushing sleeve.

[0007] Further, the bolt linear feeder assembly includes a bolt vibrating disk and a bolt linear feeding channel. The discharge port of the bolt vibrating disk is communicated with one end of the bolt linear feeding channel. The bolt side cutting module includes a side cutting fixed frame, a side cutting cylinder, and a side cutting seat. The side cutting fixed frame is fixed on the machine table. The side cutting seat is horizontally slidably connected with the side cutting fixed frame, and a bolt receiving cavity is provided on the side cutting seat. The bolt receiving cavity can be communicated with the end of the bolt linear feeding channel far away from the bolt vibrating disk. The side cutting cylinder is installed on the side cutting fixed frame, and the piston rod of the side cutting cylinder is connected to the side cutting seat.

[0008] Further, the outside of the bolt vibrating disk is wrapped with a bolt feeding protective cover. The top of the bolt feeding protective cover is provided with a bolt feeding opening facing the bolt vibrating disk.

[0009] Further, the plastic part linear feeder assembly includes a plastic part vibrating disk and a plastic part linear feeding channel. The discharge port of the plastic part vibrating disk is communicated with one end of the plastic part linear feeding channel. The other end of the plastic part linear feeding channel is communicated with the plastic part and nut assembly.

[0010] Further, the outside of the plastic part vibrating disk is wrapped with a plastic part feeding protective cover. The top of the plastic part feeding protective cover is provided with a plastic part feeding opening facing the plastic part vibrating disk.

[0011] Furthermore, the equidistant handling module includes a bolt transfer X-Y axis module and an assembly jaw cylinder. The bolt transfer X-Y axis module is installed on the machine table, and the assembly jaw cylinder is installed on the moving and lifting end of the bolt transfer X-Y axis module. The assembly jaw cylinder is located above the side cutting seat and the plastic part and nut assembly assembly. A bolt profiling jaw is provided at the output end of the assembly jaw cylinder.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] By providing a bolt linear feeder assembly, a bolt side cutting module, a plastic part linear feeder assembly, a plastic part and bolt assembly assembly, and an equidistant handling module, the present utility model can realize the full-automatic feeding and assembly of bolts and plastic parts. At the same time, it can also be used in an assembly machine, cooperate with other equipment, and finally realize the full-automatic assembly of bolts, plastic parts, and nuts.

[0014] Meanwhile, in the plastic part and bolt assembly assembly of the present utility model, by adopting the structural form of an assembly seat, a plastic part limiting cylinder, a plastic part limiting plate, an inner cavity profiling die, a jacking cylinder, a plastic part top sleeve, and an assembly cylinder, before the plastic part and the nut are assembled, the plastic part is first limited from above, and then the inner cavity profiling die is inserted into the inner hole of the bolt to prevent the plastic part from deforming when being nailed into the inner hole of the bolt. Then, the plastic part is inserted into the bolt, thus completing the assembly of the plastic part and the bolt, and ensuring that neither of them is damaged or deformed during assembly, effectively guaranteeing the assembly quality of the bolt and the plastic part. Description of the Drawings

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings, where:

[0016] Figure 1 is a structural schematic diagram of an assembly machine;

[0017] Figure 2 is a partial schematic diagram of a plastic part and bolt assembly mechanism;

[0018] Figure 3 is a structural schematic diagram of a plastic part and bolt assembly mechanism;

[0019] Figure 4 is a cross-sectional view of a plastic part and nut assembly assembly;

[0020] Figure 5 is a structural schematic diagram of an O-ring assembly mechanism;

[0021] Figure 6 It is a partial schematic diagram of the O-ring assembly mechanism;

[0022] Figure 7 It is a cross-sectional view of the detection component;

[0023] Figure 8 It is a structural schematic diagram of the nut detection and pre-assembly mechanism;

[0024] Figure 9 It is a structural schematic diagram of the pre-assembly screwing-in component;

[0025] Figure 10 It is a cross-sectional view of the pre-assembly screwing-in component;

[0026] Figure 11 It is a structural schematic diagram of the nut position adjustment mechanism;

[0027] Figure 12 It is a partial schematic diagram of the bolt riveting mechanism in the assembly machine;

[0028] Figure 13 It is a structural schematic diagram of the bolt riveting mechanism;

[0029] Figure 14 It is a structural schematic diagram of the nut butt joint height detection mechanism Figure 1 ;

[0030] Figure 15 It is a structural schematic diagram of the nut butt joint height detection mechanism Figure 2 ;

[0031] Figure 16 It is a partial schematic diagram of the finished product blanking mechanism in the assembly machine;

[0032] Figure 17 It is a structural schematic diagram of the carrier cavity;

[0033] Figure 18 It is a partial schematic diagram of the indexing turntable.

[0034] The markings in the figure are: 1. Machine table; 2. Indexing turntable; 3. Fixed table; 4. Carrier seat; 401. Clamping block; 402. Matching plate; 403. Limiting card plate; 404. Limiting slide column; 405. Limiting round table; 406. Carrier cavity; 407. Receiving column; 5. Plastic parts and bolt assembly mechanism; 501. Plastic parts feeding protective cover; 502. Bolt feeding protective cover; 503. Plastic parts linear feeding trough; 504. Bolt vibration plate; 505. Bolt linear feeding trough; 506. Bolt transfer XY axis module; 507. Assembly claw cylinder; 508. Side cutting fixed frame; 509. Side cutting cylinder; 510. Side cutting seat; 511. Bolt receiving cavity; 512. Assembly seat; 513. Plastic parts limiting plate; 51 4. Limit cylinder for plastic parts; 515. Mounting seat; 516. Push-in cylinder; 517. Assembly cylinder; 518. Push sleeve for plastic parts; 519. Inner cavity profiling mold; 520. Slotting; 521. Assembly hole; 522. Notch; 6. O-ring assembly mechanism; 601. O-ring feeding protection cover; 602. O-ring linear feeding channel; 603. Heating receiving seat; 604. Heating receiving cavity; 605. O-ring handling XY axis module; 606. Base plate; 607. Push-out cylinder; 608. Three-claw cylinder; 609. O-ring push plate; 610. Inner support profiling clamp; 611. Detection cylinder; 612. Laser displacement sensor; 613. Fixing rod; 614. Detection sleeve; 615. Waist-shaped groove; 616. Mounting Mounting hole; 617, detection spring; 618, connecting rod; 7, nut detection and pre-assembly mechanism; 701, nut feeding protective cover; 702, nut linear feeding channel; 703, material receiving and separation seat; 704, separation cylinder; 705, separation rack; 706, material receiving and separation chamber; 707, detection camera; 708, NG collection bin; 709, nut handling XY axis module; 710, pre-installed servo motor; 711, pre-installed torque sensor; 712, nut clamping claw cylinder; 713, pre-installed nut clamping claw; 714, pre-installed profiling mold; 715, base; 716, pre-installed rotating rod; 717, limiting boss; 718, waist-shaped hole; 719, accommodating hole; 720, set hole; 721, anti-rotation hole; 722, anti-rotation Rod; 723, pre-installed spring; 8, nut position adjustment mechanism; 801, adjustment bracket; 802, adjustment cylinder; 803, moving plate; 804, adjustment servo motor; 805, adjustment torque sensor; 806, adjustment contact displacement sensor; 807, adjustment profiling die; 808, contact ring; 809, adjustment rotating rod; 9, bolt riveting mechanism; 901, pressure riveting frame; 902, pressure riveting cylinder; 903, pressure riveting seat; 904, guide column; 905, guide sleeve; 906, rivet cutter head; 907, positioning column; 10, nut docking height detection mechanism; 1001, docking detection frame; 1002, docking detection cylinder; 1003, docking detection seat; 1004, adjust servo motor; 1005, driving gear;1006. Driven gear; 1007. Docking fixing seat; 1008. Docking rotating seat; 1009. Opposite side contact displacement sensor; 11. Finished product blanking mechanism; 1101. Blanking rack; 1102. Blanking X-Y axis module; 1103. Blanking jaw cylinder; 1104. Blanking profiling jaw; 1105. Blanking bin; 1106. Blanking port; 1107. Discharge pipe; 12. Loosening cylinder; 13. Loosening hook plate; 14. Positioning hole; 15. Tightening cylinder; 16. Tightening column head; 17. Carrier reference column. Detailed implementation manner

[0035] In the description of the present invention, it should be noted that for orientation terms, if there are terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the indicated orientation and position relationship are based on the orientation or position relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of the present invention.

[0036] In addition, if there are terms such as "first" and "second", they are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, the meaning of "several" and "a number of" is two or more, unless otherwise specifically and clearly defined.

[0037] An assembly machine includes a machine table 1, on which a indexing turntable 2 is provided. Along the rotation direction on the outside of the indexing turntable 2, a plastic part and bolt assembly mechanism 5, an O-ring assembly mechanism 6, a nut detection and pre-assembly mechanism 7, a nut position adjustment mechanism 8, a bolt riveting mechanism 9, a nut docking height detection mechanism 10, and a finished product blanking mechanism 11 are sequentially arranged. A number of carrier seats 4 are provided on the indexing turntable 2, and a carrier cavity 406 is provided on the carrier seat 4.

[0038] Preferably in this embodiment, the plastic part and bolt assembly mechanism 5 includes a bolt linear feeder assembly, a bolt side cutting module, a plastic part linear feeder assembly, a plastic part and bolt assembly assembly, and an equidistant handling module;

[0039] The bolt linear feeder assembly includes a bolt vibrating bowl 504 and a bolt linear feeding chute 505. The discharge port of the bolt vibrating bowl 504 is communicated with one end of the bolt linear feeding chute 505. The bolt side cutting module includes a side cutting fixing frame 508, a side cutting cylinder 509 and a side cutting seat 510. The side cutting fixing frame 508 is fixed on the machine table 1. The side cutting seat 510 is horizontally slidably connected with the side cutting fixing frame 508, and a bolt receiving cavity 511 is arranged on the side cutting seat 510. The bolt receiving cavity 511 can be communicated with the end of the bolt linear feeding chute 505 far away from the bolt vibrating bowl 504. The side cutting cylinder 509 is installed on the side cutting fixing frame 508, and the piston rod of the side cutting cylinder 509 is connected with the side cutting seat 510;

[0040] Specifically, bolts are placed in the bolt vibrating bowl 504 in batches. Through the vibrating feeding of the bolt vibrating bowl 504, the bolts enter the bolt linear feeding chute 505 one by one. Then the bolts slowly move along the bolt linear feeding chute 505 and finally enter the bolt receiving cavity 511 of the side cutting seat 510. Then the side cutting cylinder 509 is started to drive the side cutting seat 510 to move horizontally, so that the bolt receiving cavity 511 of the side cutting seat 510 is staggered from the linear feeding chute, closing the bolt linear feeding chute 505 and completely fixing the bolts in the bolt receiving cavity 511. Then wait for the equidistant handling module to grab and handle.

[0041] Preferably in this embodiment, the outside of the bolt vibrating bowl 504 is wrapped with a bolt feeding protective cover 502, and a bolt feeding opening facing the bolt vibrating bowl 504 is arranged at the top of the bolt feeding protective cover 502; Specifically, the bolt vibrating bowl 504 is protected by setting the bolt feeding protective cover 502 to ensure the normal feeding work of the bolt vibrating bowl 504.

[0042] Preferably in this embodiment, the plastic part linear feeder assembly includes a plastic part vibrating bowl and a plastic part linear feeding chute 503. The discharge port of the plastic part vibrating bowl is communicated with one end of the plastic part linear feeding chute 503. The other end of the plastic part linear feeding chute 503 is communicated with the plastic part and nut assembly;

[0043] Specifically, by placing plastic parts in the plastic part vibrating bowl in batches, through the vibrating feeding of the plastic part vibrating bowl, the plastic parts enter the plastic part linear feeding chute 503 one by one. Then the plastic parts slowly move along the plastic part linear feeding chute 503 and finally enter the plastic part and nut assembly.

[0044] Preferably, in this embodiment, the outside of the plastic part vibrating bowl is wrapped with a plastic part feeding protective cover 501, and a plastic part feeding opening facing the plastic part vibrating bowl is provided at the top of the plastic part feeding protective cover 501; specifically, the plastic part feeding protective cover 501 is provided to protect the plastic part vibrating bowl and ensure the normal feeding operation of the plastic part vibrating bowl.

[0045] Preferably, in this embodiment, the equidistant handling module includes a bolt transfer X-Y axis module 506 and an assembly clamping jaw cylinder 507. The bolt transfer X-Y axis module 506 is installed on the machine table 1, and the assembly clamping jaw cylinder 507 is installed on the moving and lifting end of the bolt transfer X-Y axis module 506. The assembly clamping jaw cylinder 507 is located above the side cutting seat 510 and the plastic part and nut assembly unit, and a bolt profiling clamping jaw is provided at the output end of the assembly clamping jaw cylinder 507.

[0046] Specifically, the bolt is grabbed by the bolt profiling clamping jaw of the assembly clamping jaw cylinder 507, and then, by the action of the bolt transfer X-Y axis module 506, the bolt is horizontally translated and vertically lifted to achieve handling.

[0047] Preferably, in this embodiment, the plastic part and nut assembly unit includes an assembly seat 512, a plastic part limiting cylinder 514, a plastic part limiting plate 513, an inner cavity profiling die 519, a jacking cylinder 516, a plastic part top sleeve 518, and an assembly cylinder 517. The assembly seat 512 is installed on the machine table 1, an assembly area is provided at the top of the assembly seat 512, a through assembly hole 521 is provided at the assembly area, a slot 520 communicating with the assembly hole 521 is provided on the side of the assembly seat 512, the slot 520 communicates with the end of the plastic part linear feeding channel 503 far from the plastic part vibrating bowl, a horizontally through limiting slot communicating with the assembly hole 521 is provided on the side of the assembly seat 512, the plastic part limiting plate 513 is horizontally slidably arranged in the limiting slot and a notch 522 is provided on the plastic part limiting plate, the plastic part limiting cylinder 514 is horizontally installed on the side of the assembly seat 512, and the piston rod of the plastic part limiting cylinder 514 is connected to the plastic part limiting plate 513. The assembly cylinder 517 is installed on the machine table 1 and is located below the assembly seat 512. The piston rod of the assembly cylinder 517 is connected to a mounting seat 515. The top of the plastic part top sleeve 518 extends into the assembly hole 521, and the bottom is fixed to the mounting seat 515. The inner cavity profiling die 519 is located in the plastic part top sleeve 518 and can slide vertically. The jacking cylinder 516 is vertically installed on the bottom of the mounting seat 515, and the piston rod of the jacking cylinder 516 passes through the mounting seat 515 and is connected to the inner cavity profiling die 519 in the plastic part top sleeve 518.

[0048] Specifically, when assembling the plastic part and the bolt, the bolt linear feeder assembly conveys the screws to the bolt receiving cavity 511 of the side cutting seat 510. Subsequently, the bolt transfer X-Y axis module 506 drives the assembly jaw cylinder 507 to move above the side cutting seat 510. Then, the assembly jaw cylinder 507 descends to fix the bolt with the jaws of the assembly jaw cylinder 507. Next, the assembly jaw cylinder 507 ascends, and the bolt transfer X-Y axis module 506 drives the assembly jaw cylinder 507 to move above the assembly seat 512. The assembly jaw cylinder 507 descends to position the bolt within the assembly area, and at the same time, the assembly jaw cylinder 507 remains clamped and immobile. Subsequently, the plastic part limiting cylinder 514 operates, driving the plastic part limiting plate 513 to move within the limiting groove to perform upper limiting on the plastic part. Then, the pushing cylinder 516 operates, driving the inner cavity profiling die 519 to ascend into the screw. Subsequently, the plastic part limiting cylinder 514 operates again, causing the notch 522 of the plastic part limiting plate 513 to be completely located within the assembly hole 521. Then, the assembly cylinder 517 operates, driving the mounting plate and the plastic part top sleeve 518 to ascend, pushing the plastic part into the bolt to complete the assembly of the plastic part and the bolt. Finally, the plastic part top sleeve 518, the inner cavity profiling die 519, and the plastic part limiting plate 513 return to their original positions in sequence, waiting for the next assembly, and the assembled plastic part and bolt are grabbed and transported by the equidistant handling module to the corresponding carrier seat 4 on the indexing turntable 2.

[0049] Before assembling the plastic part and the nut, the plastic part is first subjected to upper limiting. Subsequently, the inner cavity profiling die 519 is inserted into the inner hole of the bolt to prevent the plastic part from deforming when being nailed into the inner hole of the bolt. Then, the plastic part is inserted into the bolt, thereby completing the assembly of the plastic part and the bolt and ensuring that neither of them is damaged or deformed during assembly.

[0050] Preferably in this embodiment, the O-ring assembly mechanism 6 includes an O-ring linear feeder assembly, a heating receiving seat 603, and an assembly detection device. The O-ring linear feeder assembly is connected to the heating receiving seat 603. The assembly detection device includes an O-ring handling X-Y axis module 605, a detection component, and an assembly component. A substrate 606 is installed at the moving and lifting end of the O-ring handling X-Y axis module 605. The detection component and the assembly component are respectively installed on both sides of the substrate 606. The assembly component includes a three-jaw cylinder 608, a pushing cylinder 607, and an O-ring pushing plate 609. The three-jaw cylinder 608 and the pushing cylinder 607 are vertically arranged side by side on the substrate 606. An inner support profiling jaw 610 is installed at the output end of the three-jaw cylinder 608. The O-ring pushing plate 609 is horizontally arranged, with one end connected to the piston rod of the pushing cylinder 607 and the other end provided with a mating hole. The O-ring pushing plate 609 is sleeved on the inner support profiling jaw 610 through the mating hole.

[0051] Specifically, the O-ring linear feeder assembly conveys the O-ring to the heating material receiving seat 603. Subsequently, the heating material receiving seat 603 heats the O-ring. Then, the O-ring handling X-Y axis module 605 moves the three-jaw cylinder 608 downwards to above the heating material receiving seat 603. Subsequently, the inner-support profiling jaws 610 of the three-jaw cylinder 608 perform inner-support clamping on the O-ring. Then, the O-ring handling X-Y axis module 605 drives the three-jaw cylinder 608 to move above the carrier seat 4 of the indexing turntable 2. Subsequently, the inner-support profiling jaws 610 are lowered to the bolt on the carrier seat 4. Then, the push-out cylinder 607 acts, driving the push-out plate to descend and pressing down to push the O-ring, so that the O-ring is pushed to the bottom of the bolt, completing the assembly of the O-ring. Subsequently, the O-ring handling X-Y axis module 605 moves the three-jaw cylinder 608 to the heating material receiving seat 603 for the next grasping and assembly.

[0052] In the O-ring assembly mechanism 6, by adopting the heating material receiving seat 603, it can effectively prevent the O-ring from cracking when being grasped by inner support. At the same time, the assembly components are structured in a form including the three-jaw cylinder 608, the inner-support profiling jaws 610, the push-out cylinder 607, and the O-ring push plate 609, which can effectively realize the grasping and push-out assembly of the O-ring.

[0053] Preferably in this embodiment, the detection component includes a detection cylinder 611, a fixed rod 613, a detection sleeve 614, and a laser displacement sensor 612. The detection cylinder 611 is vertically installed on the substrate 606. The fixed rod 613 is installed on the piston rod of the detection cylinder 611. The detection sleeve 614 is sleeved on the fixed rod 613, and the detection sleeve 614 is vertically slidably connected to the fixed rod 613 and is provided with an elastic member. The laser displacement sensor 612 is installed on the fixed rod 613 and faces the detection sleeve 614 for monitoring the displacement of the detection sleeve 614.

[0054] Specifically, after the O-ring is assembled on the bolt, the O-ring handling X-Y axis module 605 moves the detection component above the bolt of the carrier seat 4 of the indexing turntable 2. Subsequently, the detection cylinder 611 acts, driving the fixed rod 613 to descend, driving the detection sleeve 614 to descend and sleeve on the bolt. When the detection sleeve 614 contacts the O-ring, due to the continuous action of the detection cylinder 611, the detection sleeve 614 will move upwards relative to the fixed rod 613. Subsequently, the laser displacement sensor 612 will detect the displacement height of the detection sleeve 614, thereby judging whether the O-ring is installed in the specified position.

[0055] Preferably, in this embodiment, a through waist-shaped groove 615 is provided on the side of the fixed rod 613, a through mounting hole 616 is provided on the side of the detection sleeve 614, both ends of a horizontally arranged connecting rod 618 are inserted into the mounting hole 616 within the waist-shaped groove 615, the elastic member is a detection spring 617 sleeved on the fixed rod 613, and one end thereof abuts against the detection sleeve 614 while the other end abuts against the piston rod of the detection cylinder 611;

[0056] Specifically, when the detection sleeve 614 moves upward when descending and contacting the O-ring, the detection spring 617 will be compressed. When the detection assembly returns to its original position and stops detecting, the detection spring 617 will release its elastic force, driving the detection sleeve 614 to move downward relative to the fixed rod 613 to return to its original position.

[0057] Preferably, in this embodiment, the O-ring linear feeder assembly includes an O-ring vibrating bowl and an O-ring linear feeding chute 602. The discharge port of the O-ring vibrating bowl is communicated with one end of the O-ring linear feeding chute 602. A heating receiving cavity 604 is provided on the heating receiving seat 603, and the other end of the O-ring linear feeding chute 602 is communicated with the heating receiving cavity 604 of the heating receiving seat 603;

[0058] Specifically, by placing a batch of O-rings into the O-ring vibrating bowl, the O-rings are fed one by one into the O-ring linear feeding chute 602 through the vibrating feeding of the O-ring vibrating bowl. Subsequently, the O-rings slowly move along the O-ring linear feeding chute 602 and finally enter the heating receiving cavity 604 of the heating receiving seat 603.

[0059] Preferably, in this embodiment, an O-ring feeding protective cover 601 is provided outside the O-ring vibrating bowl, and an O-ring feeding opening facing the O-ring vibrating bowl is provided at the top of the O-ring feeding protective cover 601. Specifically, by providing the O-ring feeding protective cover 601, the O-ring vibrating bowl is protected to ensure the normal feeding operation of the O-ring vibrating bowl.

[0060] Preferably, in this embodiment, the nut detection and pre-assembly mechanism 7 includes a nut linear feeder assembly, a receiving and separating component, an NG visual inspection component, and a nut installation component. The receiving and separating component includes a receiving and separating seat 703, a separating cylinder 704, and a separating frame 705. The receiving and separating frame 705 is fixed to the machine table 1, the separating cylinder 704 is installed on the separating frame 705, the receiving and separating seat 703 is horizontally slidably connected to the separating frame 705, and the receiving and separating seat 703 is connected to the piston rod of the separating cylinder 704. A receiving and separating cavity 706 is provided on the receiving and separating seat 703, and the receiving and separating cavity 706 can be communicated with the nut linear feeder assembly.

[0061] Preferably, in this embodiment, the nut linear feeder assembly includes a nut vibrating bowl and a nut linear feeding chute 702. The discharge port of the nut vibrating bowl communicates with one end of the nut linear feeding chute 702, and the receiving and separating chamber 706 can communicate with the end of the nut linear feeding chute 702 away from the nut vibrating bowl;

[0062] Specifically, a batch of nuts are placed into the nut vibrating bowl. Through the vibrating feeding of the nut vibrating bowl, the nuts enter the nut linear feeding chute 702 one by one. Subsequently, the nuts slowly move along the nut linear feeding chute 702 and finally enter the receiving and separating chamber 706, realizing the feeding and loading of the nuts.

[0063] Preferably, in this embodiment, the outside of the nut vibrating bowl is wrapped with a nut loading protective cover 701, and the top of the nut loading protective cover 701 is provided with a nut feeding opening facing the nut vibrating bowl; specifically, the nut vibrating bowl is protected by setting the nut loading protective cover 701 to ensure the normal feeding work of the nut vibrating bowl.

[0064] Preferably, in this embodiment, the NG visual inspection component includes a detection camera 707, a blowing component, and an NG collection bin 708. The detection camera 707, the blowing component, and the NG collection bin 708 are all installed on the machine table 1 and are all located on one side of the receiving and separating component. The top of the NG collection bin 708 is provided with a collection port;

[0065] Specifically, after the nut linear feeder assembly conveys and loads the nuts into the receiving and separating chamber 706 of the receiving and separating seat 703, the separating cylinder 704 acts to drive the receiving and separating seat 703 to move to a position facing the detection camera 707. Subsequently, the detection camera 707 performs visual inspection on the nuts on the receiving and separating seat 703. If qualified, the nut installation component grabs and installs the nuts. If unqualified, the blowing component blows off the nuts, causing the nuts to fall into the NG collection bin 708.

[0066] Preferably, in this embodiment, the nut installation component includes a nut handling X-Y axis module 709, a pre-installed screwing-in component, and a nut clamping jaw cylinder 712. A base 715 is provided on the moving and lifting end of the nut handling X-Y axis module 709. The pre-installed screwing-in component includes a pre-installed servo motor 710, a pre-installed torque sensor 711, a pre-installed rotating rod 716, and a pre-installed profiling die 714. The pre-installed servo motor, the pre-installed torque sensor 711, and the nut clamping jaw cylinder 712 are all installed on the base 715. The pre-installed servo motor 710, the pre-installed torque sensor 711, the pre-installed rotating rod 716, and the pre-installed profiling die 714 are connected in sequence. The output end of the nut clamping jaw cylinder 712 is connected with a pre-installed nut clamping jaw 713, and the pre-installed nut clamping jaw 713 is located below the pre-installed profiling die 714.

[0067] Preferably, in this embodiment, the pre-installed profiling die 714 is vertically slidably connected to and circumferentially fixed to the pre-installed rotating rod 716, and an elastic member is provided between the pre-installed profiling die 714 and the pre-installed rotating rod 716.

[0068] Preferably, in this embodiment, a limiting boss 717 and a horizontally penetrating kidney-shaped hole 718 are sequentially provided below the pre-installed rotating rod 716. The pre-installed profiling die 714 is sequentially provided with a penetrating receiving hole 719 and a sleeving hole 720, and an anti-rotation hole 721 is provided on the side. The pre-installed profiling die 714 is sleeved on the lower part of the pre-installed rotating rod 716 through the sleeving hole 720. A receiving cavity is formed between the limiting boss 717 and the receiving hole 719. The elastic member is a pre-installed spring 723. The pre-installed spring 723 is located in the receiving cavity. A horizontally arranged anti-rotation rod 722 is provided in the kidney-shaped hole 718, and both ends of the anti-rotation rod 722 are respectively inserted into the anti-rotation holes 721 on both sides.

[0069] Specifically, when the nut is detected as qualified by the detection camera 707, the nut handling X-Y axis module 709 drives the pre-installed screwing-in assembly to move and descend to the position of the nut, so that the profiling die presses down and tightly holds the nut. Subsequently, the nut clamping jaw cylinder 712 drives the pre-installed nut clamping jaw 713 to clamp the nut. Then, the nut handling X-Y axis module 709 drives the pre-installed screwing-in assembly and the nut clamping jaw cylinder 712 to move and descend to the bolt on the indexing turntable 2 carrier seat 4. Subsequently, the pre-installed nut clamping jaw 713 of the nut clamping jaw cylinder 712 releases the nut. Then, the pre-installed servo motor 710 is started, and drives the pre-installed profiling die 714 to rotate through the pre-installed torque sensor 711 and the pre-installed rotating rod 716, so that the nut is pre-installed on the bolt. When screwing in, the pre-installed servo motor 710 first rotates reversely to align the nut with the first starting thread of the bolt, and then rotates forward to turn the nut to the pre-tightening specified position, finally completing the pre-installation of the nut and the bolt.

[0070] By providing the pre-installed servo motor 710, the pre-installed torque sensor 711, the pre-installed rotating rod 716 and the pre-installed profiling die 714, the pre-installed screwing-in assembly detects the torque of the pre-installation and locking of the nut and the bolt through the pre-installed torque sensor 711, provides torque for the pre-installation of the nut through the servo motor and receives the feedback of the pre-installed torque sensor 711 for real-time control. By vertically slidably connecting the profiling die and the rotating rod and providing an elastic member, the profiling die can press the nut under the elastic force of the elastic member, facilitating the rotation of the nut.

[0071] Preferably, in this embodiment, the nut position adjustment mechanism 8 includes an adjustment bracket 801, an adjustment cylinder 802 and an adjustment screwing-in assembly. The adjustment bracket 801 is installed on the machine table 1, the adjustment cylinder 802 is installed on the adjustment bracket 801, the piston rod of the adjustment cylinder 802 is connected with a moving plate 803, and the adjustment screwing-in assembly is installed on the moving plate 803. The adjustment screwing-in assembly includes an adjustment servo motor 804, an adjustment torque sensor 805, an adjustment rotating rod 809 and an adjustment profiling die 807, and its installation and connection structure is the same as that of the pre-installed screwing-in assembly. A debugging contact displacement sensor 806 is also arranged on the moving plate 803. A contact structure is arranged on the outer side of the adjustment profiling die 807, and the contact detection end of the debugging contact displacement sensor 806 is in contact connection with the contact structure. The adjustment profiling die 807 is vertically slidably connected with the adjustment rotating rod 809 and circumferentially fixed, and an elastic member is arranged between the adjustment profiling die 807 and the adjustment rotating rod 809.

[0072] Specifically, after the nut is pre-installed and rotates to the nut position adjustment mechanism 8 with the indexing turntable 2, the adjustment cylinder 802 acts to drive the moving plate 803 to descend, so that the adjustment profiling die 807 contacts and presses against the nut. After the profiling die contacts the nut, it rises and displaces, and is detected by the debugging contact displacement sensor. Subsequently, according to the position state of the nut detected by the debugging contact displacement sensor, it is fed back to the adjustment servo motor 804, and the servo motor is driven to rotate subsequently to adjust the position of the nut on the bolt, and the overall screwing-in installation of the nut is completed.

[0073] Preferably, in this embodiment, a limiting convex ring and a horizontally penetrating sliding waist hole are sequentially arranged below the adjustment rotating rod 809. A penetrating sleeve hole is arranged on the adjustment profiling die 807, and an anti-rotation mounting hole 616 is arranged on the side surface. The adjustment profiling die 807 is sleeved below the adjustment rotating rod 809 through the sleeve hole, a horizontally arranged anti-rotation mounting rod is arranged in the sliding waist hole, and both ends of the anti-rotation mounting rod are respectively inserted into the anti-rotation mounting holes 616 on both sides.

[0074] Preferably, in this embodiment, the elastic member is an adjustment spring. The adjustment spring is sleeved outside the adjustment rotating rod 809, and its top contacts and abuts against the limiting convex ring, and its bottom contacts and abuts against the adjustment profiling die 807.

[0075] Preferably, in this embodiment, the contact structure is a contact ring 808. The contact ring 808 is fixed on the outer side of the adjustment profiling die 807, and the contact detection end of the debugging contact displacement sensor 806 is in contact connection with the contact ring 808.

[0076] Preferably, in this embodiment, the bolt riveting mechanism 9 includes a riveting frame 901, a riveting cylinder 902, a riveting seat 903 and a riveting cutter head 906. The riveting frame 901 is installed on the machine table 1, the riveting cylinder 902 is installed on the riveting frame 901, the riveting seat 903 is vertically slidably connected to the riveting frame 901, and the riveting seat 903 is connected to the output end of the riveting cylinder 902. The riveting cutter head 906 is installed at the bottom of the riveting seat 903. A positioning mechanism is arranged in cooperation between the riveting seat 903 and the indexing turntable 2.

[0077] Preferably, in this embodiment, a plurality of guide sleeves 905 are arranged on the riveting frame 901, and a plurality of guide posts 904 are arranged on the riveting seat 903. The plurality of guide posts 904 respectively extend into the guide sleeves 905, so as to realize the vertical sliding connection between the riveting seat 903 and the riveting frame 901 and can realize accurate downward pressing.

[0078] Preferably, in this embodiment, the positioning mechanism includes a plurality of positioning posts 907. The plurality of positioning posts 907 are installed at the bottom of the riveting seat. Positioning holes 14 are arranged on both sides of the carrier seat 4 on the indexing turntable 2. When the riveting seat descends, the positioning posts 907 can extend into the positioning holes 14 to position and limit the indexing turntable 2.

[0079] Preferably, in this embodiment, the riveting cylinder 902 is a gas-liquid booster cylinder.

[0080] Specifically, when riveting a bolt and a nut, the riveting cylinder 902 is started to drive the riveting seat 903 to descend. Subsequently, the positioning posts 907 extend into the positioning holes 14 to position and limit the indexing turntable 2. Then, the riveting cutter head 906 presses down the bolt to press the tooth part of the bolt to the required deformed state to prevent the nut from detaching, completing the riveting. Subsequently, the riveting seat 903 rises, and all components return to their original positions.

[0081] Preferably, in this embodiment, the nut butt joint height detection mechanism 10 includes a butt joint detection frame 1001, a butt joint detection cylinder 1002, a butt joint detection seat 1003, a diagonal detection component and a butt joint angle adjustment component. The butt joint detection frame 1001 is installed on the machine table 1. The butt joint detection seat 1003 is vertically slidably connected to the butt joint detection frame 1001. The butt joint detection cylinder 1002 is installed on the butt joint detection frame 1001, and the piston rod of the butt joint detection cylinder 1002 is connected to the butt joint detection seat 1003. The butt joint angle adjustment component includes an adjustment servo motor 1004, a transmission component, a butt joint fixed seat 1007 and a butt joint rotating seat 1008. The adjustment servo motor 1004 and the butt joint fixed seat 1007 are installed on the butt joint detection seat 1003. The butt joint rotating seat 1008 is rotatably connected to the butt joint fixed seat 1007. The diagonal detection component is installed on the butt joint rotating seat 1008. The transmission component is respectively connected to the main shaft of the butt joint rotating seat 1008 and the adjustment servo motor 1004.

[0082] Preferably, in this embodiment, the transmission component includes a driving gear 1005 and a driven gear 1006. The driving gear 1005 is installed on the main shaft of the adjustment servo motor 1004. The driven gear 1006 is installed on the butt joint rotating seat 1008 and meshes with the driving gear 1005 to achieve transmission.

[0083] Preferably, in this embodiment, the diagonal detection component includes two opposed contact displacement sensors 1009. The two opposed contact displacement sensors 1009 are diagonally distributed on the butt joint rotating seat 1008, and the contact detection ends of the two opposed contact displacement sensors 1009 are located below the butt joint rotating seat 1008, so as to achieve the diagonal height detection of the nut.

[0084] Preferably, in this embodiment, a butt joint slide rail is provided on the butt joint detection frame 1001, and a butt joint slider is provided on the butt joint detection seat 1003. The butt joint slider and the butt joint slide rail cooperate to achieve the vertical sliding connection between the butt joint detection seat 1003 and the butt joint detection frame 1001.

[0085] Specifically, when detecting the butt joint height of the nut, the servo motor is first started. According to the initial position of the nut adjusted by the nut position adjustment mechanism 8, the butt joint rotating seat 1008 is controlled to rotate so that the diagonal detection component rotates to the corresponding detection angle position of the nut. Subsequently, the butt joint detection cylinder 1002 acts to drive the butt joint detection seat 1003 to descend, so that the two opposed contact displacement sensors 1009 of the diagonal detection component respectively detect the two diagonal positions of the nut to measure whether the butt joint height of the nut is qualified.

[0086] Preferably, in this embodiment, the finished product blanking mechanism 11 includes a blanking frame 1101, a blanking X-Y axis module 1102, a blanking jaw cylinder 1103, and a blanking bin 1105. The blanking frame 1101 is installed on the machine table 1. The blanking X-Y axis module 1102 is installed on the blanking frame 1101. The piston rod of the blanking jaw cylinder 1103 is installed on the moving and lifting end of the blanking X-Y axis module 1102. The output end of the blanking jaw cylinder 1103 is connected with a blanking profiling jaw 1104. The blanking bin 1105 is installed on the machine table 1 and is located on one side of the indexing turntable 2. A blanking port 1106 is arranged at the top of the blanking bin 1105. The bottom of the blanking bin 1105 passes through the machine table 1 and is connected with a discharge pipe 1107.

[0087] Preferably, in this embodiment, the indexing turntable 2 includes a cam divider and a rotating table. The cam divider is installed on the machine table 1. The rotating table is installed on the cam divider. The carrier seat 4 is arranged on the rotating table.

[0088] Preferably, in this embodiment, a fixed table 3 is arranged inside and above the rotating table. The fixed table 3 is fixedly connected with the machine table 1. A carrier releasing device is arranged on the fixed table 3 corresponding to the plastic part and bolt assembly mechanism 5 and the finished product blanking mechanism 11. A carrier pressing device is arranged on the fixed table 3 corresponding to the nut detection and pre-assembly mechanism 7 and the nut position adjustment mechanism 8. The carrier releasing device includes a releasing cylinder 12 and a releasing hook plate 13. The releasing cylinder 12 is fixed on the fixed table 3. The releasing hook plate 13 is connected with the piston rod of the releasing cylinder 12. The carrier pressing device includes a pressing cylinder 15 and a pressing head 16. The pressing cylinder 15 is fixed on the fixed table 3. The pressing head 16 is installed on the piston rod of the pressing cylinder 15. A clamping block 401 is arranged on one side of the carrier seat 4 facing the fixed table 3. The clamping block 401 is horizontally slidably connected with the carrier seat 4. A carrier cavity 406 is located between the clamping block 401 and the carrier cavity 406. A mating plate 402 is arranged on one side of the clamping block 401 facing the fixed table 3. The pressing head 16 can press against the mating plate 402 to realize the clamping of the clamping block 401. The releasing hook plate 13 can hook the mating plate 402 to realize the release of the clamping block 401.

[0089] Preferably, in this embodiment, a sliding groove is arranged on one side of the carrier seat 4 facing the fixed table 3. A plurality of guide rods are arranged in the sliding groove. A guide hole is arranged on the clamping block 401. The clamping block 401 is located in the sliding groove. The guide rod passes through the guide hole and is provided with a limit card plate 403, so as to realize the horizontal sliding connection between the clamping block 401 and the carrier seat 4 and prevent them from separating.

[0090] Preferably, in this embodiment, an arc-shaped groove is provided on each of the opposite sides of the carrier base 4 and the clamping block 401, and the two arc-shaped grooves are combined to form a carrier cavity 406.

[0091] Preferably, in this embodiment, carrier reference columns 17 are provided below the rotary table at the positions of the plastic part and the bolt assembly mechanism 5, the O-ring assembly mechanism 6, the nut detection and pre-assembly mechanism 7, the nut position adjustment mechanism 8, the bolt riveting mechanism 9, the nut docking height detection mechanism 10, and the finished product blanking mechanism 11. The carrier base 4 is vertically slidably connected to the rotary table and is provided with a sliding limit structure. The carrier reference column 17 can drive the carrier base 4 to rise and support the rise of the carrier base 4. After the rotary table moves to the position of the carrier reference column 17, the carrier reference column 17 can jack up the carrier base 4 by 1 mm to avoid being affected by the flat jump accuracy of the rotary table when each mechanism is working, so as to ensure that each mechanism works accurately and effectively.

[0092] Preferably, in this embodiment, a number of limit slide columns 404 are provided on the rotary table at the position of the carrier base 4. A number of sliding holes are provided on the carrier base 4. The limit slide columns 404 are fixed on the rotary table, and the limit slide columns 404 pass through the sliding holes and are connected with limit round platforms 405. The carrier base 4 is fixedly connected with a receiving column 407. The receiving column 407 is located below the carrier cavity 406. The rotary table is provided with a through hole at the position of the carrier base 4. The receiving column 407 passes through the through hole and can cooperate with the carrier reference column 17 to realize the overall rise of the carrier base 4 by 1 mm.

[0093] The above are only the preferred embodiments of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions falling within the idea of the present invention belong to the protection scope of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. A plastic part and bolt assembly mechanism, characterized in that: It includes a bolt linear feeder assembly, a bolt side cutting module, a plastic part linear feeder assembly, a plastic part and bolt assembly assembly and an equidistant transport module. The bolt linear feeder assembly is connected to the bolt side cutting module, the plastic part linear feeder assembly is connected to the plastic part and bolt assembly assembly, the plastic part and bolt assembly assembly is used to assemble plastic parts and bolts, and the equidistant transport module is used to grab and transport bolts to the plastic part and bolt assembly assembly and to grab and transport the assembled plastic parts and bolts to the carrier seat of the indexing turntable.

2. The plastic component and bolt assembly mechanism according to claim 1, characterized in that: The plastic part and nut assembly assembly includes an assembly seat, a plastic part limiting cylinder, a plastic part limiting plate, an inner cavity profiling mold, a push-in cylinder, a plastic part top sleeve and an assembly cylinder. The assembly seat is installed on a machine platform. An assembly area is provided on the top of the assembly seat. A penetrating assembly hole is provided at the assembly area. A slot connected to the assembly hole is provided on the side of the assembly seat. The slot is connected to the plastic part linear feeder assembly. A horizontal penetrating limiting groove is provided on the side of the assembly seat. The limiting groove is connected to the assembly hole. The plastic part limiting plate is horizontally slidably arranged in the limiting groove and the plastic part limiting plate is A notch is provided on the plate, the plastic part limiting cylinder is horizontally installed on the side of the assembly seat, and the piston rod of the plastic part limiting cylinder is connected to the plastic part limiting plate, the assembly cylinder is installed on the machine platform and is located below the assembly seat, the piston rod of the assembly cylinder is connected to the mounting seat, the top of the plastic part top sleeve extends into the assembly hole, and the bottom is fixed on the mounting seat, the inner cavity profiling mold is located in the plastic part top sleeve and can slide vertically, the pushing cylinder is vertically installed on the bottom of the mounting seat, and the piston rod of the pushing cylinder passes through the mounting seat and is connected to the inner cavity profiling mold in the plastic part top sleeve.

3. The plastic component and bolt assembly mechanism according to claim 1, characterized in that: The bolt linear feeder assembly includes a bolt vibrating plate and a bolt linear feeding trough, the discharge port of the bolt vibrating plate is connected with one end of the bolt linear feeding trough, the bolt side cutting module includes a side cutting fixing frame, a side cutting cylinder and a side cutting seat, the side cutting fixing frame is fixed on the machine platform, the side cutting seat is horizontally slidably connected with the side cutting fixing frame, and a bolt receiving cavity is provided on the side cutting seat, the bolt receiving cavity can be connected with one end of the bolt linear feeding trough away from the bolt vibrating plate, the side cutting cylinder is installed on the side cutting fixing frame, and the piston rod of the side cutting cylinder is connected with the side cutting seat.

4. The plastic component and bolt assembly mechanism according to claim 3, characterized in that: The outer side of the bolt vibration plate is wrapped with a bolt feeding protective cover, and the top of the bolt feeding protective cover is provided with a bolt feeding opening facing the bolt vibration plate.

5. The plastic component and bolt assembly mechanism according to claim 1, characterized in that: The plastic parts linear feeder assembly comprises a plastic parts vibration plate and a plastic parts linear feeding channel, the discharge port of the plastic parts vibration plate is connected to one end of the plastic parts linear feeding channel, and the other end of the plastic parts linear feeding channel is connected to the plastic parts and nut assembly assembly.

6. The plastic component and bolt assembly mechanism according to claim 5, characterized in that: The outer side of the plastic part vibration plate is wrapped with a plastic part feeding protection cover, and the top of the plastic part feeding protection cover is provided with a plastic part feeding opening facing the plastic part vibration plate.

7. The plastic component and bolt assembly mechanism according to claim 1, characterized in that: The equidistant handling module includes a bolt transfer XY axis module and an assembly jaw cylinder. The bolt transfer XY axis module is installed on the machine table. The assembly jaw cylinder is installed on the moving lifting end of the bolt transfer XY axis module. The assembly jaw cylinder is located above the side cutting seat and the plastic part and nut assembly assembly. The output end of the assembly jaw cylinder is provided with a bolt profiling jaw.

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